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Verax 75 and Verax VPA
Installation Manual
JP3 Measurement
4109 Todd Lane
Austin TX 78744
512-537-8450
www.jp3measurement.com
03/31/2016
Verax 75 Installation Manual, Rev 10
1

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Summary of Contents for JP3 Verax 75

  • Page 1 Verax 75 and Verax VPA Installation Manual JP3 Measurement 4109 Todd Lane Austin TX 78744 512-537-8450 www.jp3measurement.com 03/31/2016 Verax 75 Installation Manual, Rev 10...
  • Page 2: Table Of Contents

    4. Mounting the Probe Assembly page 9 5. Probe Assembly to Control Panel Connections page 11 6. Z-purge installation (optional) Page 16 7. Heater Blanket for Probes (optional) Page 18 8. Power Up and Commissioning Page 19 03/31/2016 Verax 75 Installation Manual, Rev 10...
  • Page 3: Facilities Requirements

    1) Facilities Requirements: Intended Use: The Verax 75 is an optical NIR analyzer for determining the constituents and physical properties of a hydrocarbon fluid stream by using NIR spectroscopy to model the parameter of interest. Contact a JP3 sales representative to discuss the range of analysis available.
  • Page 4 3.5 minutes for Verax 75-Z model or 6 minutes for Verax 75M-Z AVERTISSEMENT: L'alimentation ne doit pas être rétablie après l’ouverture du boîtier et jusqu'à ce que le boîtier ait été purgé pendant 3,5 minutes pour le modèle Verax 75-Z ou 6 minutes pour le modèle Verax 75M-Z.
  • Page 5: Unpacking And Handling

    Uncrate and mount the analyzer to unistrut or other mounting surface capable of handling the weight of the unit. Do not drop. 24” 9.35” 18” 30” 31.25” Front View Side View Figure 2 – Verax 75 Analyzer Control Panel - Dimensions 03/31/2016 Verax 75 Installation Manual, Rev 10...
  • Page 6 Fitting Wiring Terminal Blocks Connection Radio / Serial # & Modem Warning Label Ethernet Switch (Comm) RTD and Transducer Terminal Block Spectrometer Figure 3 – Verax 75 Analyzer Control Panel – Front View 03/31/2016 Verax 75 Installation Manual, Rev 10...
  • Page 7: Mounting The Control Panel

    See Section 5 for instructions to connect the fiber Figure 4 – Fiber Optic to the probe assembly Cables installed with the Liquid Tight Fitting and Flex Conduit 03/31/2016 Verax 75 Installation Manual, Rev 10...
  • Page 8 DO NOT ALLOW METAL SHAVINGS TO FALL ON THE ELECTRICAL CONNECTIONS OR COMPONENTS INSIDE THE CONTROL PANEL. • Contact your local JP3 sales representative to discuss options 03/31/2016 Verax 75 Installation Manual, Rev 10...
  • Page 9: Mounting The Probe Assembly

    • Actual Installation details vary by location and application; consult with JP3 Sales representative to discuss options. • When using a heater blanket with the probe assembly, 120VAC, 2 Amp service is required.
  • Page 10 Service Port DO NOT Receive Fiber REOME CAP Transducer Send Fiber Fitting Fitting 13.2” Conduit Housing Service Port DO NOT REMOVE CAP Inlet Port 4.4” Top-Down View Figure 6 – Bypass Probe Assembly 03/31/2016 Verax 75 Installation Manual, Rev 10...
  • Page 11: Probe Assembly To Control Panel Connections

    DO NOT THROW AWAY THE KNURLED CAPS. These should be left in the conduit housing to be used to protect fiber and probe connections when disconnected during servicing. Replace conduit housing cover Liquid Tight Fitting Figure 7 – Fiber/Probe Fiber Installation on Connection Point Probe Assembly 03/31/2016 Verax 75 Installation Manual, Rev 10...
  • Page 12 JP3 Measurement Fiber Optic Cable Specification JP3 uses a custom optical fiber assembly, design and characterized to maximize the characteristics of the optical loop from laser to probe and back to the detector. The following are specifications important for handling and installation of the fiber: •...
  • Page 13 Red wire on the top terminal tier • Black on the second terminal tier • Brown on the third terminal tier • Gray on the bottom terminal tier Figure 9 – RTD and Transducer Wiring Instructions 03/31/2016 Verax 75 Installation Manual, Rev 10...
  • Page 14 ( See Figure 3) 2. Connect hot wire to 24V fuse 3. Connect neutral wire to 0V terminal Figure 10 – Components shown inside Main 24VDC Power Wiring Instructions dotted line only included with100-240V AC option 03/31/2016 Verax 75 Installation Manual, Rev 10...
  • Page 15 Connect hot wire to 100-240V fuse Connect neutral wire to 0V terminal Connect ground wire to the green/yellow ground terminal Figure 11 – Components shown inside Main 100-240VAC Power dotted line only included with100-240V AC option Wiring Instructions 03/31/2016 Verax 75 Installation Manual, Rev 10...
  • Page 16: Z-Purge Installation (Optional)

    6) Z-Purge Installation (optional): Warning – Read Carefully • You must install the Z-purge if the Verax 75 will be in a Class I / Division 2 Hazardous location. Installation: • Mounting Configuration and Pipe Routing are shown below in Figures 11 and 12. All fittings are ¼”...
  • Page 17 Figure 13 – Z-Purge Hardware Configuration. 03/31/2016 Verax 75 Installation Manual, Rev 10...
  • Page 18: Heater Blanket For Probes (Optional)

    Electrical: • Heater blankets use Thermon self-regulating 12W/ft heating tape • 2Amp, 120V AC electrical service • A 5’ pigtail is provided using ½” flex conduit. Figure 14 – Heater Blanket 03/31/2016 Verax 75 Installation Manual, Rev 10...
  • Page 19: Power Up And Commissioning

    Figure 15 – Power up sequence • At this point the Verax 75 Analyzer is ready to be commissioned. Contact JP3 Field Service team to complete installation and commissioning. • Contact JP3 Field Service team for all maintenance and servicing needs •...

This manual is also suitable for:

Verax vpa