Stara Reboke 6000 TSI Instruction Manual
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Stara Reboke 6000 TSI Instruction Manual

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REBOKE 6000 TSI
Farming Wagon
Instruction Manual
MANU-1072-HIN Rev. E

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Summary of Contents for Stara Reboke 6000 TSI

  • Page 1 REBOKE 6000 TSI Farming Wagon Instruction Manual MANU-1072-HIN Rev. E...
  • Page 3 REBOKE 6000 TSI FARMING WAGON INSTRUCTION MANUAL STARA S/A - INDÚSTRIA DE IMPLEMENTOS AGRÍCOLAS CNPJ: 91.495.499/0001-00 Av. Stara, 519 - Caixa Postal 53 Não-Me-Toque - RS - Brazil - CEP: 99470-000 Telephone/Fax: (0xx54) 3332-2800 e-mail: stara@stara.com.br Home page: www.stara.com.br MANU-1072-HIN...

  • Page 5: Table Of Contents

    CONTENT Clicar  FOREWORD ............................7 INTRODUCTION ..........................9 1 - MAIN COMPONENTS ......................... 11 2 - IDENTIFICATION ........................12 3 - TECHNICAL SPECIFICATIONS ....................12 4 - DIMENSIONS ..........................14 5 - SAFETY PROCEDURE .......................15 5.1 - General safety procedures ....................15 5.2 - Understanding safety information ..................15 5.3 - Decal care..........................16 5.4 - Intended use ........................16 5.5 - Improper operation ......................16...
  • Page 6 7 - ASSEMBLY ..........................27 7.1 - Wheel assembly to axle installation ..................28 7.2 - Wheel axle to chassis installation ..................28 7.3 - Trailer hitch installation ......................28 7.4 - Mounting the chassis, the main tank, support plate and chassis supports ......29 7.5 - Mounting the cap, grating, the ladder and the canvas support arches .......29 7.6 - Funnel installation ........................29 7.7 - Support and the rest installation ..................30...
  • Page 7 TECHNICAL DELIVERY TERMS .....................57 TECHNICAL CHECK-UP TERMS ....................61...

  • Page 9: Foreword

    At the end, there are also instructions on Warranty Terms, Warranty Registration, Technical Delivery and Technical Check-up. Due to the constant evolution of our products, Stara reserves the right to make changes to the contents of this manual without prior notice.

  • Page 11: Introduction

    The Reboke 6000 TSI has as its main feature, the ability to treat the seed in the field, during the re-filling process, thus reducing unnecessary seed handling. Also, the seed inoculation treatment process has great benefits in that the seed microorganisms have a longer life span, an additional benefit as it is placed in the soil shortly after the inoculation.

  • Page 13: Main Components

    1 - MAIN COMPONENTS The Reboke 6000 TSI farming wagon is made up of some basic components: A - Chassis H - Ladder B - Hitch I - Auger 1 stage C - Drive-train J - Auger 2 stage D - Grating...

  • Page 14: Identification

    2 - IDENTIFICATION All of Stara’s implements have and identification plate, which lists the weight, capacity, model, manufactured date and serial number. Figure 2 When requesting parts or any information at your dealership, mention the information which identifies your implement.
  • Page 15 Oil reservoir with 110 liter capacity and a pump with output rate of 50 l/ min, PTO driven shaft at 540 rpm. Optional Convoy hitch SHS oil system ST OIL ISO 68 (optional) Table 1 Reboke 6000 TSI Instruction Manual...

  • Page 16: Dimensions

    4 - DIMENSIONS 2.7 m Figure 3 3.4 m 5.2 m Figure 4 Reboke 6000 TSI Instruction Manual...

  • Page 17: Safety Procedure

    Should you not fully understand any part of this manual and need the assistance of a technician, please contact your local Stara dealership. Carefully read all safety related messages and warnings in your manual (Figure 5).

  • Page 18: Decal Care

    Maintain safety decals in good condition. • Replace any damaged or missing decals. • Replacement safety decals can be found at your local Stara dealership. 5.4 - Intended use • This implement was specifically designed to be used with grains, seeds, fertilizers or in seed treatments.

  • Page 19: Preventing Unexpected Machine Start-Up

    • Waterproof gloves; • Waterproof long sleeve overalls; • Safety glasses; • Hard hat; • Waterproof steel toe safety shoes; • Hearing protection; Figure 10 • Safety breathing mask with appropriate filter. 9100-6958 Figure 11 Reboke 6000 TSI Instruction Manual...

  • Page 20: Operating The Implement With Safety

    Use a tractor properly sized for the power requirements and, counterweights compatible with the load and topography of the terrain, so that the tractor can safely control the implement. Verify the minimum power requirements recommended for each implement model. Reboke 6000 TSI Instruction Manual...
  • Page 21 It should not be used as the only braking device when the wagon is loaded. NOTE! Before transporting the wagon, check that the output-chute is secure on its rest, thus keeping the auger screw from dislodging and possibly cause and accident. Reboke 6000 TSI Instruction Manual...

  • Page 22: Safety Measures Transporting The Implement

    Use anti-skid steps and hand-rails, thus avoiding slipping on catwalks or ladders. • Besides all these safety features, plus having a skilled and capable operator, these will increase the safety factor of personnel in surrounding area. Reboke 6000 TSI Instruction Manual...

  • Page 23: Avoid Heating Parts Near Fluid Lines

    Do not loosen hydraulic hoses while under pressure. Take great care when servicing the hydraulic system and use your personal safety equipment like, gloves and safety glasses. • Only the qualified technicians can fix this type of system. Consult with your local Stara dealership. Reboke 6000 TSI Instruction Manual...

  • Page 24: Clean Water Reservoir

    Always try to use a protective cage or safety shield when Figure 25 trying to fill a tire (Figure 25). • In case of a punctured tire, deflate it to remove the object responsible for the puncture. The work Reboke 6000 TSI Instruction Manual...

  • Page 25: Safety Measures During Implement Maintenance

    • Failure to perform proper maintenance and or the improper operation of the implement by untrained personnel, can cause serious accidents and injuries, besides damaging the implement. • Maintain the work area clean and dry. Reboke 6000 TSI Instruction Manual...

  • Page 26: Protecting The Environment

    9100-4725 Figure 28 placed on their containers. CLASS I Extremely toxic Red band CLASS II Highly toxic Yellow band CLASS III Moderately toxic Blue band CLASS IV Low toxicity Green band Table 2 Reboke 6000 TSI Instruction Manual...

  • Page 27: Maintenance

    - Open the clean water valves and using their own pumps perform the first system wash- down, leaving extra water for a second wash-down. NOTE! The wash-down water can be recycled on the next solution batch mixture. Reboke 6000 TSI Instruction Manual...

  • Page 28: Safety Shields

    To remove the shields, first remove the screws (B) that hold the shields (A) (Figure 32) in place, and after completing the maintenance, replace the shields to their proper places and reinstall the screws. PROTECTIVE PROTECTIVE GRATING Figure 30 Figure 31 Figure 32 Figure 33 Reboke 6000 TSI Instruction Manual...

  • Page 29: Main Tank Cares

    6.5 - Paint care and cleaning The Reboke 6000 TSI does not need lots of maintenance cares, but, certain items do demand careful servicing so that their life expectancy will be assured by doing so: •...

  • Page 30: Wheel Assembly To Axle Installation

    7.3 - Trailer hitch installation When mounting the hitch to the chassis of the 6000 TSI Reboke, line-up the hitch mounting holes to the front of the chassis. Insert the locking-pin and secure it with bolts. Figure 36 Reboke 6000 TSI Instruction Manual...

  • Page 31: Mounting The Chassis, The Main Tank, Support Plate And Chassis Supports

    Next, secure them between each other with nuts and bolts. Then, Figure 38 install the canvas support arches. 7.6 - Funnel installation Mount the funnel, but leave the screws loose. Figure 39 Reboke 6000 TSI Instruction Manual...

  • Page 32: Support And The Rest Installation

    STAGE support. To finish, tighten all hardware, even AUGER those on the funnel. Figure 41 7.9 - Mounting the output chute Mount the output chute according to the image to the side. Figure 42 Reboke 6000 TSI Instruction Manual...

  • Page 33: Installing 2 Nd Stage Auger Screw

    PERSONAL HYGIENIC treatment pumps, personal hygiene reservoir RESERVOIR and pump supports. Mount these items accordingly. CLEAN WATER RESERVOIR PUMP PUMP Figure 44 7.12 - Treatment control center installation Install the control center accordingly. Figure 45 Reboke 6000 TSI Instruction Manual...

  • Page 34: Hydraulic System Installation

    Figure 46 7.15 - Independent hydraulic system installation The independent hydraulic system is an optional package, and its mounting is done on the front side of the chassis, above the hitch. Figure 47 Reboke 6000 TSI Instruction Manual...

  • Page 35: Tractor Hook-Up

    7.16 - Tractor hook-up The Reboke 6000 TSI is hooked-up to the tractor’s traction bar using a hitch pin. WARNING! When hooking-up the wagon to the tractor’s traction bar, remember to install the locking-pin on the hitch pin (Figure 48).

  • Page 36: Convoy Hook-Up With The 14000 Plus/16000 Plus/11000 And 24000

    8.1 - Procedures while maneuvering during the job Whenever you need to move the Reboke 6000 TSI from a barn to the field, or from the field back to the barn, or even from one field to another, completely empty out the auger and place the feeder chute in its resting position while transporting.

  • Page 37: Independent Hydraulic System Operation

    NOTE! If the collected rate was insufficient or excessive, make needed adjustments on the slide-gate, and redo the sampling process until reaching the desired rates (suggested working rates up to 150 kg/min). Reboke 6000 TSI Instruction Manual...

  • Page 38: Procedure To Initiate The Treatment

    Maintain the tractor rpm so that the treatment system screws remain around 530 to 550 rpm. Always leave the pesticide tank mixer turned on while using it for seed treatment, thus avoiding any settling of the solution. Reboke 6000 TSI Instruction Manual...

  • Page 39: Circuit Cleaning Procedure

    Browser down-page select key Browser menu key Seed function key Browser up-page select key Main on/off key Pesticide function key Communication error alarm Agitator on/off key Not used Light on/off key Not used Treatment start/cancel key Not used Reboke 6000 TSI Instruction Manual...

  • Page 40: Functions

    Follow the steps listed below to program the flow rates for each pump: • Step 1: press key 2, and using keys 9 and 20, select the option: ” PUMP FLOW RATES ”, next press key 2. Reboke 6000 TSI Instruction Manual...
  • Page 41 2, and using keys 9 and 20, select the option Remote control, toggle key 2 and then add the remote control, and press 2 again, next keep pressing the remote control until Reboke 6000 TSI Instruction Manual...

  • Page 42: Metering Troubleshooting

    Calibrate sensors (run motor at low speeds and verify if the Will not calibrate. Improper sensor calibration. sensors LEDs blink according to the pump’s rpms). Remote control will not Weak battery. Replace remote control battery. work. Table 4 Reboke 6000 TSI Instruction Manual...

  • Page 43: Multiplex Dl-128 Module Panel

    28 red: Output functions (loads) 18 green: Input functions (sensors) 1 yellow: Active MULTIPLEx PANEL CONNECTION 1 blue: Function status MULTIPLEx PANEL CONNECTION INPUT CONNECTOR FROM E1 TO E14 S5 TO S12 OUTPUT CONNECTIONS (+) 12VCC Figure 54 Reboke 6000 TSI Instruction Manual...

  • Page 44: Instant Electronic Metering Seed Treatment System

    12 - INSTANT ELECTRONIC METERING SEED TREATMENT SYSTEM Figure 55 Reboke 6000 TSI Instruction Manual...

  • Page 45: System Troubleshooting

    (left). Plug pressure unequal. Adjust or replace, if necessary. Quick-disconnects do Replace quick-disconnects with Mismatched Quick-disconnects. not mate. the proper mating parts. Manometer pressure Dirty nozzles or filters. Clean them as needed. changes. Table 5 Reboke 6000 TSI Instruction Manual...

  • Page 47: Warranty Claims

    All the information contained in this warranty claims are based on the last available data at the time of its publication, being subject to changes without any previous warnings. Please be aware that, any modifications made to your Stara implement could affect your productivity, safety and operation.
  • Page 48 • NOTE The warranty time-frame for parts and components replaced during the basic warranty period, expire on the end date of the contractual warranty as issued by Stara S/A Indústria de Implementos Agrícolas. 1.1 - Accessories Some implements can be purchased, through the authorized dealerships with pre-installed accessories.
  • Page 49 Fundamental conditions when honoring the warranty: (I) The claim must be directed to a Stara authorized dealership, after it has been established that there is evidence of a nonconformity. (II) The warranty document for the implement must be presented and, that it be properly filled-out,...
  • Page 50 It is the implement’s owner’s responsibility to retain all receipts in a legible manner, as proof for an oil substitution which was done by a third party, and that it is recommended by Stara S/A The Agricultural Implements Company, according to guidelines written in the instruction manual.
  • Page 51 7 - WARRANTY OF GENUINE STARA REPLACEMENT PARTS 7.1 - Purchased and installed at an authorized Stara dealerships In order to maintain the warranty of the genuine Stara replacement parts, they are required to be purchased and installed by authorized Stara dealerships.
  • Page 52 8.1 - Purchased and installed at Stara authorized dealerships In order to honor the warranty of the Stara accessories, they must be purchased and installed by authorized Stara dealerships. So that the warranty can be honored, the original receipt for the Stara...
  • Page 53 10 - SCHEDULED MAINTENANCE LOG IMPLEMENT Sprayers Self-propelled Planters and Seeders Spreaders Drawn/Hitched Technical Delivery Check-up 50 hours Check-up 250 hours Check-up 500 hours Check-up 750 hours Check-up 1000 hours or 1 year Check-up End of warranty visit 1 year or 1000 hours 6 months 6 months 6 months...

  • Page 55: Warranty Registration

    WARRANTY REGISTRATION CLIENT COPY REBOKE 6000 TSI FARMING WAGON CLIENT AND IMPLEMENT INFORMATION REGISTRATION IMPLEMENT: MODEL: SERIAL NUMBER: INVOICE DATE: _____/_____/_____ OWNER’S NAME: ADDRESS: CITY: STATE: COUNTRY: WARRANTY CLAIMS TERMS ACKNOWLEDGMENT RECEIPT I do hereby declare through this witness, that I have received, read and I am aware of the terms and conditions contained in the warranty document, which was delivered by an authorized Stara representative.
  • Page 57 WARRANTY REGISTRATION DEALERSHIP COPY REBOKE 6000 TSI FARMING WAGON CLIENT AND IMPLEMENT INFORMATION REGISTRATION IMPLEMENT: MODEL: SERIAL NUMBER: INVOICE DATE: _____/_____/_____ OWNER’S NAME: ADDRESS: CITY: STATE: COUNTRY: WARRANTY CLAIMS TERMS ACKNOWLEDGMENT RECEIPT I do hereby declare through this witness, that I have received, read and I am aware of the terms and conditions contained in the warranty document, which was delivered by an authorized Stara representative.
  • Page 59 TECHNICAL DELIVERY TERMS CLIENT COPY (TO BE COMPLETED BY THE TECHNICIAN) REBOKE 6000 TSI FARMING WAGON DELIVERY DATE: _____/_____/_____ DEALERSHIP INVOICE: DATE: _____/_____/_____ MANUFACTURER INVOICE: DATE: _____/_____/_____ CLIENT INFORMATION NAME: CONTACT: ADDRESS: CITY: STATE: COUNTRY: PRODUCT INFORMATION MODEL: MANUFACTURED DATE: _____/_____/_____...
  • Page 60 OPERATOR TRAINING Tightening the wheels. Using safety chains on the hitch. Using the support stand. Using the systems (hydraulics, electrical and the drive-shafts). Treatment system operation and calibration. The instruction manual, warranty certificate and warranty claims. Safety procedures listed in this manual. ADDITIONAL INFORMATION _______________________________________________________________________________ ______________________________________________________________________________...
  • Page 61 TECHNICAL DELIVERY TERMS DEALERSHIP COPY (TO BE COMPLETED BY THE TECHNICIAN) REBOKE 6000 TSI FARMING WAGON DELIVERY DATE: _____/_____/_____ DEALERSHIP INVOICE: DATE: _____/_____/_____ MANUFACTURER INVOICE: DATE: _____/_____/_____ CLIENT INFORMATION NAME: CONTACT: ADDRESS: CITY: STATE: COUNTRY: PRODUCT INFORMATION MODEL: MANUFACTURED DATE: _____/_____/_____...
  • Page 62 OPERATOR TRAINING Tightening the wheels. Using safety chains on the hitch. Using the support stand. Using the systems (hydraulics, electrical and the drive-shafts). Treatment system operation and calibration. The instruction manual, warranty certificate and warranty claims. Safety procedures listed in this manual. ADDITIONAL INFORMATION _______________________________________________________________________________ ______________________________________________________________________________...
  • Page 63 TECHNICAL CHECK-UP TERMS CLIENT COPY (ADJUSTMENTS AND CLIENT ORIENTATION TO BE PERFORMED WITHIN A 6 MONTHS PERIOD, AFTER DELIVERY) REBOKE 6000 TSI FARMING WAGON CHECK-UP DATE: _____/_____/_____ NUMBER OF HECTARES: SERIAL NUMBER: NUMBER OF HOURS: OWNER: DATE: _____/_____/_____ CITY: STATE:...
  • Page 65 TECHNICAL CHECK-UP TERMS DEALERSHIP COPY (ADJUSTMENTS AND CLIENT ORIENTATION TO BE PERFORMED WITHIN A 6 MONTHS PERIOD, AFTER DELIVERY) REBOKE 6000 TSI FARMING WAGON CHECK-UP DATE: _____/_____/_____ NUMBER OF HECTARES: SERIAL NUMBER: NUMBER OF HOURS: OWNER: DATE: _____/_____/_____ CITY: STATE:...
  • Page 67 No part of this publication can be reproduced, stored in a data bank or transmitted in any form with- out express written permission from Stara. The images in this manual are merely illustrations. Stara reserves the right to make changes at anytime without any prior consent or notifications.
  • Page 69 STARA S/A - INDÚSTRIA DE IMPLEMENTOS AGRÍCOLAS Av. Stara, 519 - Caixa Postal 53 - Não-Me-Toque - RS - Brazil CEP: 99470-000 - Telephone/Fax: (0xx54) 3332-2800 e-mail: faleconosco@stara.com.br...

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