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SSL Energie P-CHARGE Instruction Manual

Private sector
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Instruction Manual
Updated 08/2016
Charging in the private sector
Please keep these instructions for future reference.

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Summary of Contents for SSL Energie P-CHARGE

  • Page 1 Instruction Manual Updated 08/2016 Charging in the private sector Please keep these instructions for future reference.

  • Page 2: Table Of Contents

    Instruction Manual Updated 08/2016 Charging in the private sector Introduction Safety and legal information Warning notification concept Qualified electrical technician Person instructed in electrics Trademark protection Disclaimer Safety information Intended use Scope of delivery Checklist packaging content General Overview and structure of the Wallbox Control elements Rating plate Electrical components...
  • Page 3 Instruction Manual Updated 08/2016 Operational startup Configuration of the EWS-Box 6.1.1 Configuration of the LAN-connection 6.1.2 Configuration via EWS-Firmware (HTML) 6.1.3 Details 6.1.4 Settings 6.1.5 Installation Operation Wallbox for private use Wallbox in "optimized charging" mode Maintenance Service notes Trouble-shooting Links for support Conformity Corresponding guidelines and standards...

  • Page 4: Introduction

    Instruction Manual Updated 08/2016 1. Introduction Thank you for choosing a SSL Energie GmbH product. The P-CHARGE Wallbox was specifically designed for the charging of electric vehicles in the private sector. A reliable charging infrastructure is available to you with a variety of optional features and performance capabilities.

  • Page 5: Qualified Electrical Technician

    2.3 PERSON INSTRUCTED IN ELECTRICS The operation of the P-CHARGE Wallbox must be driven by a person who is fully conversant with the electrics of the system and in full compliance with this documentation. According to DIN VDE 0105-100:2009-10 3.2.4 the term "person who is conversant with the electrics of the system"...

  • Page 6: Disclaimer

    Danger of electric voltage A voltage-free state must be established prior to the start of work at electric plants and at the P-CHARGE Wallbox in order to avoid accidents resulting from contact with live parts. Please note the 5 safety rules in accordance with DIN VDE 0105-100:2009-10 6.2.

  • Page 7: Intended Use

    WARNING! Damage to the communication module Installation and maintenance operations in direct conjunction with the P-CHARGE EWS-Box must always be carried out using ESD equipment. Electrical discharging can damage internal module components. 2.7 INTENDED USE...

  • Page 8: Scope Of Delivery

    (Variant Wallbox with IEC 62196-2 Type2 charging socket) implemented via LAN or serial interface. SSL Energie is happy to make avail- able the relevant protocol for such implementations.

  • Page 9: Rating Plate

    EN61439-7 EN61439-7 4.4.2 OPTIONAL CHARGING CABLES / CHARGING SOCKETS The P-CHARGE Wallbox is available in a variety of designs. Choose between Image 3: Rating plate charging cable Type 1, charging cable Type 2 and charging socket Type 2. (variant specific Rating plate)

  • Page 10: Communication Via Ews Box

    Instruction Manual Updated 08/2016 4.4.3 COMMUNICATION VIA EWS BOX The communication between the P-CHARGE Wallbox and the electric vehicle takes place via the integrated P-CHARGE EWS Box. The EWS Box communication module undertakes all control- and signaling functions necessary, in accordance with IEC 61851-1, Mode 3, for the con- nection of an electric vehicle (EV) to an Electric Vehicle Supply Equipment (EVSE).
  • Page 11 Anschluss EF 1 is connected to X401 and EV 2 to X402. The two connections are identical for both EVs. In the P-CHARGE Wallbox the slot X401 is used for charging Die EWS-Box ist grundsätzlich in der Lage, 2 control.
  • Page 12 (The connection diagram for the power distribution unit is identical for the X402 slot). All plug connections are shown in the connection diagram. The following table defines the occupied slots on the power distribution unit. The connection diagram varies according to P-CHARGE Wallbox variant. Sample picture, Circuit diagram | 44...
  • Page 13 Instruction Manual Updated 08/2016 Function - Connection point Cable Utilization with color following item no.s.: Locking device + 261020-703 Locking device - black 261020-803 Locking response blue +12V LED1 grey LED2 pink LED3 light blue LED4 not assigned Proximity (PP) white Active energy meter S0- not assigned...
  • Page 14 Instruction Manual Updated 08/2016  CONFIGURATION VIA CONFIGURATION SWITCH (JUMPER):  The communication module has a number of switches which can be con-   figured by the user to limit the maximal charging power, to reset an IP or to ...

  • Page 15: Technical Data Wallbox (Independent Of Variant)

    Instruction Manual Updated 08/2016 4.5 TECHNICAL DATA WALLBOX (INDEPENDENT OF THE VARIANT) COLOR SCHEMES • Body RAL 9003 • Front RAL 9003 and RAL 6018 • Custom color schemes on request DIMENSIONS / WEIGHT • W / H / D: approx. 278x403x171 mm (without charging cable and plug) •...

  • Page 16: Technical Data Wallbox (Independent Of Equipment)

    Instruction Manual Updated 08/2016 4.6 TECHNICAL DATA WALLBOX (INDEPENDENT OF THE EQUIPMENT) Item no. 261020-504 Item no. 261020-704 261020-804 Item no. 261020-703 261020-803 5. Installation 5.1 REQUIRED INSTALLATION MATERIAL We recommend that you use the following tools to ensure a correct and compliant installation of the Wallbox: •...

  • Page 17: Preparing For The Installation

    Instruction Manual Updated 08/2016 5.2 PREPARING FOR THE INSTALLATION 5.2.1 PREPARING THE WALLBOX Please start by removing the Wallbox cover. The Wallbox cover to be removed is outlined in Image 5 with a red dotted line. To do this take hold of the cover at the underside of the Wallbox and pull forward and upwards, see Image 5.

  • Page 18: Mounting The Wallbox

    Please observe the standard cable length (approx. 5m) of the P-CHARGE Wallbox (EVSE) and the position of the charging bush on the electric vehicle (EV).
  • Page 19 EV! Picture 14: P-CHARGE Wallbox drilling template Ensure that the supply lines are strain-relieved and that the insulation standards are adhered to. Additional fastening points are available to facilitate the running of lines through the Wallbox (via cable retainer).

  • Page 20: Electrical Connection Of The Wallbox

    "AC/DC" sensitive residual current circuit breaker (RCCB). This "Type B RCCB" is not included with the Wallbox and must be incorporated in the upstream house installation. SSL Energie hereby recommends the implementation of RCCB Type B ABB F204 B+40/0,03 or a comparable element.

  • Page 21: Circuit Breaker

    MCB. The MCB must be aligned to conform with prevailing condi- tions at the installation site. SSL Energie recommends the installation of the MCB ABB S203-C16N for charging points of up to 20A and the MCB ABB S203-C32N for charging points of up to 32A or comparable.

  • Page 22: Cable Specification Connection Line

    Instruction Manual Updated 08/2016 MCB char- Inrush currents Expected start- 6.6 of this instruc- acteristic (B. ing- and inrush tion manual, in C. D) currents of the accordance with equipment DIN EN 60898-1 (VDE 0641-11), Table 2 Rated break- Prospective Short-circuit DIN VDE 0100- ing capacity...
  • Page 23 Instruction Manual Updated 08/2016 Operating Max. permissible cable and line length Imax in m current Conductor diameter in mm2 Source: DIN VDE 0100-520 Suppl. 2 (VDE 0100-520 Suppl. 2):2010-10: Table 2: The following values apply with conductor temperatures of 30°C Three- phase circuits with nominal plant voltage of 400V 50Hz.

  • Page 24: Mounting The Wallbox Housing

    Instruction Manual Updated 08/2016 5.4.3 MOUNTING THE WALLBOX HOUSING The Wallbox rear panel is now securely fixed on the wall. Only the Wallbox housing remains to be fitted. The next steps outline how this is to be done: Take the front housing in both hands and position parallel to the rear panel. Next, push the front housing onto the rear panel already installed.

  • Page 25: Operational Startup

    Initialization of the Wallbox can take approx. 3-5 mins as the integrated buffer of the EWS-Box must be charged first. This is used to control the charging process but only applies with P-CHARGE Wallbox variants 261020-703, 261020-803) During this phase the LED buttons flash.
  • Page 26 Instruction Manual Updated 08/2016 Image 15: Establish new LAN connection The configuration window (left) then opens. Press the button "Characteristics" Image 16: Characteristics of LAN connections In the next pop-up window double-click to select the menu item "Internet protocol Version 4 (TCP/IPv4)“...

  • Page 27: Configuration Via Ews-Firmware (Html)

    The menu item RFID card administration is not relevant in the context of the Wallbox as this is an authorization-free variant of the P-CHARGE product series and therefore does not require external activation.

  • Page 28: Installation

    Instruction Manual Updated 08/2016 User data User password For logging on to the website and for chang- ing the following settings (not configured in delivery mode) Language User language of website Time zone Current time-zone Own IP address IP address of the Wallbox (for server and web- site) Own port Source port of the Wallbox for the server con-...
  • Page 29 Instruction Manual Updated 08/2016 IMPORT / EXPORT WARNING! Take care not to damage the seals on the inner side of the housing when doing so. IMPORT CONFIGURATION By selecting the button "Search... " you can import previously generated configurations. | 44...
  • Page 30 Instruction Manual Updated 08/2016 An options window now opens in which you can select from a list of previ- ously exported configurations. The selected configuration can subsequently be imported and uploaded. EXPORT CONFIGURATION By selecting the button "Download" set configurations can be backed up externally - to a PC etc.
  • Page 31 EWS-Box thus ensuring that your Wallbox is always running the latest software technology. You can find the latest respective firmware version in the Downloads area of the SSL Energie GmbH website at www.SSL Energie.eu/ews-box | 44...
  • Page 32 Instruction Manual Updated 08/2016 In this options window you can select the latest version of firmware on your computer and by confirming the selection with "Open" the firmware is saved to the HTML-page. Simply confirm your selected firmware version by pressing the button "up- load"...
  • Page 33 Instruction Manual Updated 08/2016 SYSTEM PARAMETERS: System parameters can be set using the options on the right. These can only be modified if you are already logged on as Admin. Parameters Function/Explanation Admin password For logging on to the website and for changing the following settings (not configured in delivery mode) Charging ports Not relevant as only one charging socket available.

  • Page 34: Operation

    Instruction Manual Updated 08/2016 a) charging socket b) fixed cable 7. Handling 7.1 WALLBOX FOR PRIVATE USE The Wallbox is designed for private use, meaning it requires no authorization to initiate the start or end of a charging process. START CHARGING PROCESS: To start a charging session, plug the cable for the electric vehicle into the appropriate charging socket of the Wallbox (a).

  • Page 35: Maintenance

    Please avoid the use of scrubbing powders or detergents with abrasive particles. Repeated audit tests should be carried out on the P-CHARGE Wallbox in ac- cordance with BGV A3 or the respective country norms and regulations. The following audit test intervals apply in accordance with the following extract from the BGB A3.
  • Page 36 Instruction Manual Updated 08/2016 • ERROR: INVALID CONFIGURATION: In this case please log into the HTML page as Administrator and configure your EWS Box under menu item "Installations", according to your required parameters. Under menu item "Maximum current (A)" enter the applicable Current Value for your system and save this to the settings.

  • Page 37: Links For Support

    Wallbox. EWS-Box operating instructions: https://www.ssl-energie.de/service/downloads EWS Box Quick guide to operations / HTML configuration: https://www.ssl-energie.de/service/downloads EWS Box Quick guide to operations - DE: https://www.ssl-energie.de/service/downloads EWS Box Quick guide to operations - EN: https://www.ssl-energie.de/service/downloads FAQ’s relating to P-CHARGE: https://www.ssl-energie.de/service/downloads | 44...

  • Page 38: Conformity

    Instruction Manual Updated 08/2016 9. Conformity 9.1 ASSOCIATED GUIDELINES AND STANDARDS IEC 61851-1:2010 and / or EN 61851-1:2011 - Part1: General requirements IEC 61851-22 and / or EN 61851-22:2002: AC charging stations for electric vehicles IEC 61439-5:2010 EN 61439-5:2011 - Part 5: Switchgear and controlgear as- semblies for power distribution in public networks IEC 61439-7:2011 and / or EN 61439-7:2011 –...

  • Page 39: Declaration Of Conformity

    Instruction Manual Updated 08/2016 9.2 DECLARATION OF CONFORMITY | 44...

  • Page 40: Disposal

    Schletter GmbH sich an Ihre kommunale Einrichtung (Umweltamt, Stadtverwaltung etc.) oder select only environmentally compatible and reusable packaging materials. SSL Energie would therefore like to request that you too ensure an environ- an eine naheliegende Abfallentsorgungsgesellschaft bzw. an Ihren Händler zu wenden.
  • Page 41 Instruction Manual Updated 08/2016 Notes...
  • Page 42 Instruction Manual Updated 08/2016 Notes | 44...
  • Page 43 Instruction Manual Updated 08/2016 Notes...

  • Page 44: Contact Information

    In the event of a warranty claim, the company SSL Energie GmbH shall bear the costs required for transport, travel, labour and materials only; excluded are the additional and potentially substantial costs incurred for transfer of the object to a location other than the target site. In the event of a warranty claim, the product must be returned to the company SSL Energie GmbH for fault diagnosis and supplementary performance if required.

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