Ati-ia DB10 Installation And Operation Manual

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Quick-Change Installation and Operation Manual

Document #9620-20-c-db10-09

C. Control and Signal Modules .......................................................................................3

DB10-DeviceNet Module ...............................................................................................3

1. Product Overview .................................................................................................3

1.1

DeviceNet Module ............................................................................................................. 3

2. Installation ............................................................................................................4

2.1

Installing ............................................................................................................................. 4

2.2

Removal ............................................................................................................................. 4

2.3

DeviceNet Configuration .................................................................................................... 5

2.4

Utility Schematic ................................................................................................................ 5

3. Product Information ..............................................................................................6

3.1

Master Module Node ......................................................................................................... 6

3.1.1 Setting the DIP Switches ...................................................................................... 6

3.1.2 MAC ID ................................................................................................................. 6

3.1.3 Baud Rate ............................................................................................................. 7

3.1.4 Termination Resistor ............................................................................................ 7

3.1.5 Module Status LED ............................................................................................... 8

3.1.6 Network Status LED ............................................................................................. 8

3.2

Arc Prevention Circuit ........................................................................................................ 9

3.2.1 Arc Prevention Circuit Behavior During Coupling ................................................. 9

3.2.2 Arc Prevention Circuit Behavior During Uncoupling ........................................... 10

3.3

Tool Module Node ........................................................................................................... 11

3.3.1 Setting the DIP Switches .................................................................................... 11

3.3.2 MAC ID ............................................................................................................... 11

3.3.3 Baud Rate ........................................................................................................... 11

3.3.4 Termination Resistor .......................................................................................... 12

3.3.5 Tool-ID (Tool Node Only).................................................................................... 12

3.3.6 Module Status LED ............................................................................................. 13

3.3.7 Network Status LED ........................................................................................... 13

3.3.8 Quick Connect .................................................................................................... 13

3.4

Tool-Side TSI ................................................................................................................... 13

3.4.1 TSI Overview ...................................................................................................... 13

3.5

Software ........................................................................................................................... 16

4. Operation ...........................................................................................................18

4.1

Recommended Sequence of Operation .......................................................................... 18

5. Maintenance ......................................................................................................20

5.1

Pin Block Inspection and cleaning ................................................................................... 20

5.2

Seal Replacement ........................................................................................................... 21

6. Troubleshooting .................................................................................................22

7. Recommended Spare Parts ...............................................................................22

8. Specifications .....................................................................................................23

9. Drawings ............................................................................................................24



Pinnacle Park

1031 Goodworth Drive



Apex, NC 27539

Tel: 919.772.0115

C - 1



Fax: 919.772.8259

www.ati-ia.com



Email: info@ati-ia.com

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Page 1: Table Of Contents
Quick-Change Installation and Operation Manual Document #9620-20-c-db10-09 Table of Contents C. Control and Signal Modules ..................3 DB10—DeviceNet Module ....................3 1. Product Overview ....................3 DeviceNet Module ......................3 2. Installation ......................4 Installing ..........................4 Removal ..........................4 DeviceNet Configuration ....................5 Utility Schematic ........................
Page 2: Glossary Of Terms
Quick-Change Installation and Operation Manual Document #9620-20-c-db10-09 Glossary of Terms TERM DEFINITION Auxiliary Power An input indicating the presence of Auxiliary Power Supply to the ATI Master module. Available EOAT End-Of-Arm-Tool (end effector). The output supplied to the ATI Master DeviceNet node to couple the Tool Changer (only Latch valid for double solenoid valve equipped units).
Page 3: Control And Signal Modules
The DB10 module is designed with special features to afford the user the opportunity to operate the tool changer in the safest manner possible. In addition to providing the standard Lock, Unlock, and Ready-to-Lock sensor inputs, the modules are outfitted with Tool Stand Interlock (TSI).
Page 4: Installation
Quick-Change Installation and Operation Manual Document #9620-20-c-db10-09 2. Installation The control/signal modules are typically installed by ATI prior to shipment. The steps below outline the field installation or removal as required. WARNING: Do not perform maintenance or repair on Tool Changer or modules unless the tool is safely supported or docked in the tool stand and all energized circuits (e.g.
Page 5: Devicenet Configuration
2.4 Utility Schematic Refer to Section 9—Drawings of this manual for customer interface and wiring details for the DB10 modules. WARNING: All pneumatic fittings and tubing must be capable of withstanding the repetitive motions of the application without failing. The routing of electrical and pneumatic lines must minimize the possibility of over stressing, pullout, or kinking the lines.
Page 6: Product Information
Document #9620-20-c-db10-09 3. Product Information The DB10 modules enable the customer to control and communicate with the Tool Changer through a network using standard DeviceNet protocol (www.odva.org). A DeviceNet node is established on the Master module, but not on the Tool. Control of the Tool Changer is realized through the Master Node along with the reporting of various Tool Changer I/O.
Page 7: Baud Rate
Quick-Change Installation and Operation Manual Document #9620-20-c-db10-09 set by software, the Baud Rate must also be set by software. Refer to Figure 3.2 for detailed information on DIP switch setup. 3.1.3 Baud Rate Baud Rate is set by either hardware or software configuration. The possible settings are 125, 250 or 500Kbps.
Page 8: Module Status Led
Quick-Change Installation and Operation Manual Document #9620-20-c-db10-09 3.1.5 Module Status LED The module status LED is identified on the device board as “MS”. It provides device status outlines this LED’s functions: for power and proper operation. Table 3.1 Table 3.1 —Module Status LED...
Page 9: Arc Prevention Circuit
The Arc Prevention Circuit makes it possible to couple/uncouple without switching power off and prevents damage to the contacts. In the DB10 Module, the Arc Prevention Circuit controls the ON/OFF status of the following three power signals:...
Page 10: Arc Prevention Circuit Behavior During Uncoupling
Quick-Change Installation and Operation Manual Document #9620-20-c-db10-09 3.2.2 Arc Prevention Circuit Behavior During Uncoupling The behavior of the Arc Prevention Circuit during uncoupling can be more clearly understood by referring to Figure 3.4 which shows the power-off timing diagram for the Arc Prevention Circuit.
Page 11: Tool Module Node
Quick-Change Installation and Operation Manual Document #9620-20-c-db10-09 3.3 Tool Module Node The Tool Node operates as a Group 2-Only Server on the DeviceNet network. The Tool Node supports Explicit Messages, Polled and Strobe of the predefined Master/Slave Connection set. The Tool Node supports Quick Connect operation as defined by ODVA (refer to the EDS file for specific information).
Page 12: Termination Resistor
Quick-Change Installation and Operation Manual Document #9620-20-c-db10-09 3.3.4 Termination Resistor Internal termination resistance is not supported in the Tool module. Termination must be provided through the Master module or externally as required for proper operation of the network. Figure 3.6 —DeviceNet Tool Module DIP Switch Settings...
Page 13: Module Status Led
3.4.1 TSI Overview The DB10 module relies on the status of the Ready-to-Lock (RTL) sensors and the TSIV input to determine when it is appropriate to unlatch the Tool. The RTL sensors indicate if the Master and Tool are coupled while the TSIV input indicates when the TSI mechanical switch on the Tool is actuated, thereby indicating that the Tool is in the stand.
Page 14 Error! Reference source not found. for suggested fault monitoring conditions. The DB10 Master module firmware requires that the TSIV input be true in order for the Unlatch output command to be executed when a tool is present (i.e. RTL is high). On the DB10 Tool module, the TSIV input is made available to the customer along with the TSI circuit via the 4-Pin TSI connector.
Page 15 Quick-Change Installation and Operation Manual Document #9620-20-c-db10-06 Figure 3.7 —Tool Stand Interlock (TSI) DB10 Master Module DB10 Tool Module NOTICE: This tool changer is equipped with Tool Stand Interlock (TSI). Special procedures are required to uncouple the tool changer. Refer to Section 4.1—...
Page 16: Software
I/O bitmaps for the DeviceNet nodes are provided in the tables below. The default settings are Node 54 for the Master module and Node 55 for the Tool module. Table 3.4 —I/O Bitmap, Robot Input From Master DB10-M Module (Node 54) Bit #...
Page 17 Quick-Change Installation and Operation Manual Document #9620-20-c-db10-06 Table 3.6 —I/O Bitmap, Robot Input Node 55 (DB10-T Module) Bit # Name Description/Function Low Bit Tool-ID Byte 1 SW1 Bit 1 SW1 Bit 2 SW1 Bit 4 High Bit SW1 Bit 8...
Page 18: Operation
This Recommended Sequence of Operations procedure is to be used as a general guide when programming a robot or PLC for use with a Tool Changer and DB10 control/signal modules. This procedure is intended for "automatic" modes used during normal application processes.
Page 19 Quick-Change Installation and Operation Manual Document #9620-20-c-db10-06 6. Robot moves away from the Tool Stand with the Tool Changer coupled. a. The TSI limit switch becomes deactivated, and the TSIV and TSRV input goes false 7. Normal operation a. The following inputs are true: i.
Page 20: Maintenance
Quick-Change Installation and Operation Manual Document #9620-20-c-db10-06 5. Maintenance The DeviceNet modules are designed to provide a long life with little maintenance required. The modules are not designed to be field serviced as all point-to-point wiring connections are soldered. Component replacement is limited to the V-Ring seal on the Master.
Page 21: Seal Replacement
Quick-Change Installation and Operation Manual Document #9620-20-c-db10-06 NOTICE: Do not use an abrasive media, cleaners, or solvents to clean the contact pins. Using abrasive media, cleaners, or solvents will cause erosion to the contact surface. Clean contact surfaces with a vacuum or non-abrasive media such as a nylon brush (ATI part number 3690-0000064-60).
Page 22: Troubleshooting
Quick-Change Installation and Operation Manual Document #9620-20-c-db10-06 6. Troubleshooting Refer to the table below for troubleshooting information: Symptom Possible Cause / Correction Unit will not lock or unlock Verify that ball bearings are not moving freely. Clean and lubricate as needed (see Section 5 - Maintenance).
Page 23: Specifications
Quick-Change Installation and Operation Manual Document #9620-20-c-db10-06 8. Specifications DB10 DeviceNet Master Module Factory Default MAC ID 54, Baud 500 Kbps, termination resistance “on”. Configuration Interface Connections Auxiliary Power: Mini, 4-Pin Male supporting two Auxiliary Power Circuits DeviceNet: Mini, 5-Pin Male Integrated Tool Changer I/O: ...
Page 24: Drawings
Quick-Change Installation and Operation Manual Document #9620-20-c-db10-06 9. Drawings       Pinnacle Park 1031 Goodworth Drive Apex, NC 27539 Tel: 919.772.0115 Fax: 919.772.8259 www.ati-ia.com Email: info@ati-ia.com C - 24...
Page 25 Quick-Change Installation and Operation Manual Document #9620-20-c-db10-06       Pinnacle Park 1031 Goodworth Drive Apex, NC 27539 Tel: 919.772.0115 Fax: 919.772.8259 www.ati-ia.com Email: info@ati-ia.com C - 25...
Page 26 Quick-Change Installation and Operation Manual Document #9620-20-c-db10-06       Pinnacle Park 1031 Goodworth Drive Apex, NC 27539 Tel: 919.772.0115 Fax: 919.772.8259 www.ati-ia.com Email: info@ati-ia.com C - 26...