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Energy Star RLNL 13 series Installation Instructions Manual

Package air conditioners featuring industry standard r-410a refrigerant
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INSTALLATION INSTRUCTIONS

Package Air Conditioners Featuring
Industry Standard R-410A Refrigerant
RLNL 13 SEER (3-5 TONS) SERIES
RLPL 14 SEER (3-5 TONS) SERIES
(14 SEER ONLY)
ISO 9001:2008
ISO 9001:2000
92-23577-76-05
[ ] INDICATES METRIC CONVERSION
SUPERSEDES 92-23577-76-04

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  • Page 1: Installation Instructions

    INSTALLATION INSTRUCTIONS Package Air Conditioners Featuring Industry Standard R-410A Refrigerant RLNL 13 SEER (3-5 TONS) SERIES RLPL 14 SEER (3-5 TONS) SERIES (14 SEER ONLY) ISO 9001:2008 ISO 9001:2000 92-23577-76-05 [ ] INDICATES METRIC CONVERSION SUPERSEDES 92-23577-76-04...

  • Page 2: Table Of Contents

    I. T BLE OF CONTENTS I. Table of Contents ................2 II. Introduction..................3 III. Checking Product Received ............3 IV. Specifications .................3 V. Equipment Protection ..............4 Vi. Installation ..................7 A. General ..................7 1. Pre-Installation Check Points ..........7 2. Location ................7 B. Outside Slab Installation ............7 C.

  • Page 3: Introduction

    II. INTRODUCTION Recognize this symbol as an indi- cation of Important Safety This booklet contains the installation and operating instructions for your package air con- Information! ditioner. There are a few precautions that should be taken to derive maximum satisfac- tion from it.

  • Page 4: Equipment Protection

    • R-410A systems are to be charged with liquid refrigerants. Prior to March 1999, R- 410A refrigerant cylinders had a dip tube. These cylinders should be kept upright for equipment charging. Post March 1999 cylinders do not have a dip tube and should be inverted to ensure liquid charging of the equipment.
  • Page 5 FIGURE 1 UNIT DIMENSIONS ILL 1316 FIGURE 2 UNIT DIMENSIONS ILL1305...
  • Page 6 FIGURE 3 UNIT DIMENSIONS ILL 1304 FIGURE 4 UNIT DIMENSIONS ILL 1288...

  • Page 7: Installation

    FIGURE 5 FIGURE 6 PACKAGE AIR CONDITIONER – OUTSIDE SLAB INSTALLATION, PACKAGE AIR CONDITIONER – OUTSIDE SLAB INSTALLATION, CLOSET BASEMENT OR CRAWL SPACE DISTRIBUTION SYSTEM DISTRIBUTION SYSTEM. SLAB FLOOR CONSTRUCTION 12” 18” Allow 57" for economizer on duct side. ILL I308 ILL I309 VI.
  • Page 8 FIGURE 7 PACKAGE AIR CONDITIONER – RIGGING FOR LIFTING CORNER WEIGHTS BY PERCENTAGE ILL I296 C. CLE R NCES The following minimum clearances must be observed for proper unit performance and serviceability. 1. Provide 48" minimum clearance at the front of the unit. Provide 36" minimum clearance at the left and right side of the unit for service access.

  • Page 9: Ductwork

    FIGURE 8 PACKAGE AIR CONDITIONER – ROOFCURB INSTALLATION ILL I301 ILL I300 VII. DUCTWORK W RNING Ductwork should be fabricated by the installing contractor in accordance with local codes DO NOT, UNDER ANY CIRCUM- and NFPA90A. Industry manuals may be used as a guide when sizing and designing the STANCES, CONNECT RETURN duct system - contact Air Conditioning Contractors of America, 2800 Shirlington Road, DUCTWORK TO ANY OTHER HEAT...

  • Page 10: Viii.filters

    FIGURE 9 PACKAGE AIR CONDITIONER – FLAT ROOFTOP INSTALLATION, ATTIC OR DROP CEILING DISTRIBUTION SYSTEM. MOUNTED ON ROOFCURB. CURB MUST BE LEVEL FIGURE 10 COVER GASKET DETAIL ILL I631 ILL I310 VIII.FILTERS This unit is provided with 2 - 25" x 16" x 1" disposable filters. When replacing filters, ensure they are inserted fully to the back to prevent bypass.

  • Page 11: Electrical Wiring

    XI. ELECTRIC L WIRING Field wiring must comply with the National Electrical Code* and local ordinances that may apply. *C.E.C. in Canada . POWER WIRING 1. It is important that proper electrical power is available at the unit. Voltage should not vary more than 10% from that stamped on the unit rating plate.

  • Page 12: Control Wiring

    FIGURE 12 RECOMMENDED LOCATION OF BRANCH CIRCUIT DISCONNECT TO POWER BRANCH CIRCUIT DISCONNECT TO CONTROL 3. Splice copper wire pigtails to aluminum wire with U.L. recognized connectors for copper-aluminum splices. Follow these instructions very carefully to make a posi- tive and lasting connection; a.

  • Page 13: Internal Wiring

    FIGURE 14 LOW VOLTAGE CONNECTIONS DIAGRAMS STANDARD CONTROL WIRING THERMOSTAT UNIT CONTROLS SUB-BASE WIRE PIGTAILS BLACK GRAY YELLOW ORANGE BROWN NOTE: Y2 IS ONLY USED WITH OPTIONAL ECONOMIZER. 3. Figure 14 shows representative low voltage connection diagrams. Read your ther- mostat installation instructions for any special requirements for your specific ther- mostat.

  • Page 14: Indoor Air Flow Data

    XII. INDOOR IR FLOW D T Direct-drive blower models are shipped factory wired for the proper speed at a typical external static. See Blower Performance Data. Belt-drive blower models have motor sheaves set for proper CFM at a typical external static. XIII.CR NKC SE HE T (OPTION L) Crankcase heat is not required on scroll type compressors, but may be necessary for difficult starting situations.

  • Page 15: Operation

    XVI.OPER TION Most single phase units are operated PSC (no start relay or start capacitor). It is impor- tant that such systems be off for a minimum of 5 minutes before restarting to allow equalization of pressures. The thermostat should not be moved to cycle unit without waiting five minutes.

  • Page 16: General Data

    XVIII. GENER L D T - RLNL MODELS XVII. NOMIN L SIZES 3-5 TONS [10.6-17.6 kW] Model RLNL- Series A036CK A036CL A036CM A036DK Cooling Performance Continued -> Gross Cooling Capacity Btu [kW] 36,800 [10.78] 36,800 [10.78] 36,800 [10.78] 36,800 [10.78] EER/SEER 11.4/13 11.4/13...
  • Page 17 GENER L D T - RLNL MODELS NOMIN L SIZES 3-5 TONS [10.6-17.6 kW] Model RLNL- Series A036DL A036DM A036JK A036YL Cooling Performance Continued -> Gross Cooling Capacity Btu [kW] 36,800 [10.78] 36,800 [10.78] 36,800 [10.78] 36,800 [10.78] EER/SEER 11.4/13 11.4/13 11.4/13 11.4/13...
  • Page 18 GENER L D T - RLNL MODELS NOMIN L SIZES 3-5 TONS [10.6-17.6 kW] Model RLNL- Series A036YM A042CK A042CL A042CM Cooling Performance Continued -> Gross Cooling Capacity Btu [kW] 36,800 [10.78] 42,500 [12.45] 42,500 [12.45] 42,500 [12.45] EER/SEER 11.4/13 11.2/13 11.2/13 11.2/13...
  • Page 19 GENER L D T - RLNL MODELS NOMIN L SIZES 3-5 TONS [10.6-17.6 kW] Model RLNL- Series A042DK A042DL A042DM A042JK Cooling Performance Continued -> Gross Cooling Capacity Btu [kW] 42,500 [12.45] 42,500 [12.45] 42,500 [12.45] 42,500 [12.45] EER/SEER 11.2/13 11.2/13 11.2/13 11.2/13...
  • Page 20 GENER L D T - RLNL MODELS NOMIN L SIZES 3-5 TONS [10.6-17.6 kW] Model RLNL- Series A048CK A048CL A048CM A048DK Cooling Performance Continued -> Gross Cooling Capacity Btu [kW] 50,000 [14.65] 50,000 [14.65] 50,000 [14.65] 50,000 [14.65] EER/SEER 11.45/13 11.45/13 11.45/13 11.45/13...
  • Page 21 GENER L D T - RLNL MODELS NOMIN L SIZES 3-5 TONS [10.6-17.6 kW] Model RLNL- Series A048DL A048DM A048JK A048YL Cooling Performance Continued -> Gross Cooling Capacity Btu [kW] 50,000 [14.65] 50,000 [14.65] 50,000 [14.65] 50,000 [14.65] EER/SEER 11.45/13 11.45/13 11.45/13 11.45/13...
  • Page 22 GENER L D T - RLNL MODELS NOMIN L SIZES 3-5 TONS [10.6-17.6 kW] Model RLNL- Series A048YM A060CK A060CL A060CM Cooling Performance Continued -> Gross Cooling Capacity Btu [kW] 50,000 [14.65] 61,000 [17.87] 61,000 [17.87] 61,000 [17.87] EER/SEER 11.45/13 11.1/13 11.1/13 11.1/13...
  • Page 23 GENER L D T - RLNL MODELS NOMIN L SIZES 3-5 TONS [10.6-17.6 kW] Model RLNL- Series A060DK A060DL A060DM A060JK Continued -> Cooling performance Gross Cooling Capacity Btu [kW] 61,000 [17.87] 61,000 [17.87] 61,000 [17.87] 61,000 [17.87] EER, SEER 11.1/13 11.1/13 11.1/13...
  • Page 24 GENER L D T - RLNL MODELS NOMIN L SIZES 3-5 TONS [10.6-17.6 kW] Model RLNL- Series A060YL A060YM Cooling performance Gross Cooling Capacity Btu [kW] 61,000 [17.87] 61,000 [17.87] EER, SEER 11.1/13 11.1/13 Nominal CFM/AHRI Rated CFM [L/s] 2000/1900 [944/897] 2000/1900 [944/897] AHRI Net Cooling Capacity Btu [kW] 59,000 [1729]...
  • Page 25 GENER L D T - RLPL MODELS NOMIN L SIZES 3-5 TONS [10.6-17.6 kW] Model RLPL- Series A036CK A036CL A036CM A036DK Cooling Performance Continued -> Gross Cooling Capacity Btu [kW] 36,600 [10.72] 36,600 [10.72] 36,600 [10.72] 36,600 [10.72] EER/SEER 12.05/14 12.05/14 12.05/14 12.05/14...
  • Page 26 GENER L D T - RLPL MODELS NOMIN L SIZES 3-5 TONS [10.6-17.6 kW] Model RLPL- Series A036DL A036DM A036JK A042CK Cooling Performance Continued -> Gross Cooling Capacity Btu [kW] 36,600 [10.72] 36,600 [10.72] 36,600 [10.72] 43,000 [12.6] EER/SEER 12.05/14 12.05/14 12.05/14 12/14...
  • Page 27 GENER L D T - RLPL MODELS NOMIN L SIZES 3-5 TONS [10.6-17.6 kW] Model RLPL- Series A042CL A042CM A042DK A042DL Cooling Performance Continued -> Gross Cooling Capacity Btu [kW] 43,000 [12.6] 43,000 [12.6] 43,000 [12.6] 43,000 [12.6] EER/SEER 12/14 12/14 12/14 12/14...
  • Page 28 GENER L D T - RLPL MODELS NOMIN L SIZES 3-5 TONS [10.6-17.6 kW] Model RLPL- Series A042DM A042JK A048CK A048CL Cooling Performance Continued -> Gross Cooling Capacity Btu [kW] 43,000 [12.6] 43,000 [12.6] 50,500 [14.8] 50,500 [14.8] EER/SEER 12/14 12/14 12.15/14 12.15/14...
  • Page 29 GENER L D T - RLPL MODELS NOMIN L SIZES 3-5 TONS [10.6-17.6 kW] Model RLPL- Series A048CM A048DK A048DL A048DM Cooling Performance Continued -> Gross Cooling Capacity Btu [kW] 50,500 [14.8] 50,500 [14.8] 50,500 [14.8] 50,500 [14.8] EER/SEER 12.15/14 12.15/14 12.15/14 12.15/14...
  • Page 30 GENER L D T - RLPL MODELS NOMIN L SIZES 3-5 TONS [10.6-17.6 kW] Model RLPL- Series A048JK A060CK A060CL A060CM Cooling Performance Continued -> Gross Cooling Capacity Btu [kW] 50,500 [14.8] 61,500 [18.02] 61,500 [18.02] 61,500 [18.02] EER/SEER 12.15/14 12.25/14 12.25/14 12.25/14...
  • Page 31 GENER L D T - RLPL MODELS NOMIN L SIZES 3-5 TONS [10.6-17.6 kW] Model RLPL- Series A060DK A060DL A060DM A060JK Cooling Performance Continued -> Gross Cooling Capacity Btu [kW] 61,500 [18.02] 61,500 [18.02] 61,500 [18.02] 61,500 [18.02] EER/SEER 12.25/14 12.25/14 12.25/14 12.25/14...
  • Page 32 XIX. MISCELL NEOUS ELECTRICAL DATA - RLNL SERIES -A036CK -A036CL -A036CM -A036DK -A036DL -A036DM -A036JK -A036YL -A036YM Unit Operating Voltage 187-253 187-253 187-253 414-506 414-506 414-506 187-253 517-633 517-633 Range Minimum Circuit 19/19 18/18 18/18 27/27 Ammpacity Minimum Overcurrent 25/25 20/20 25/25 35/35...
  • Page 33 ELECTRICAL DATA - RLNL SERIES -A042JK -A042CK -A042CL -A042CM -A042DK -A042DL -A042DM Unit Operating Voltage 187-253 187-253 187-253 414-506 414-506 414-506 187-253 Range Minimum Circuit 23/23 22/22 22/22 28/28 Ammpacity Minimum Overcurrent 30/30 25/25 30/30 35/35 Protection Device Size Maximum Overcurrent 35/35 30/30 35/35...
  • Page 34 ELECTRICAL DATA - RLNL SERIES -A048CK -A048CL -A048CM -A048DK -A048DL -A048DM -A048JK -A048YL -A048YM Unit Operating Voltage 187-253 187-253 187-253 414-506 414-506 414-506 187-253 517-633 517-633 Range Minimum Circuit 23/23 22/22 23/23 33/33 Ammpacity Minimum Overcurrent 30/30 25/25 30/30 40/40 Protection Device Size Maximum Overcurrent 35/35...
  • Page 35 ELECTRICAL DATA – RLNL SERIES -A060CK -A060CL -A060CM -A060DK -A060DL -A060DM A060JK -A060YL -A060YM Unit Operating 187-253 187-253 187-253 414-506 414-506 414-506 187-253 517-633 517-633 Voltage Range Minimum Circuit 30/30 26/26 26/26 43/43 Ampacity Minimum Overcurrent 35/35 30/30 30/30 50/50 Protection Device Size Maximum Overcurrent 40/40...
  • Page 36 ELECTRICAL DATA – RLPL SERIES - 036CK - 036CL - 036CM - 036DK - 036DL - 036DM - 036JK - 042CK - 042CL - 042CM - 042DK - 042DL - 042DM - 042JK Unit Operating 187-253 187-253 187-253 414-506 414-506 414-506 187-253 187-253...
  • Page 37 ELECTRICAL DATA – RLPL SERIES - 048CK - 048CL - 048CM - 048DK - 408DL - 048DM - 048JK - 060CK - 060CL - 060CM - 060DK - 060DL - 060DM - 060JK Unit Operating 187-253 187-253 187-253 414-506 414-506 187-253 187-253 187-253...
  • Page 38 INDOOR IRFLOW PERFORM NCE FOR 3-5 TON SELF-CONT INED IR CONDITIONERS–RLNL DIRECT DRIVE...
  • Page 39 INDOOR IRFLOW PERFORM NCE FOR 3-5 TON SELF-CONT INED IR CONDITIONERS–RLNL DIRECT DRIVE...
  • Page 40 INDOOR IRFLOW PERFORM NCE FOR 3-5 TON SELF-CONT INED IR CONDITIONERS–RLPL DIRECT DRIVE...
  • Page 41 INDOOR IRFLOW PERFORM NCE FOR 3-5 TON SELF-CONT INED IR CONDITIONERS DIRECT DRIVE / BELT DRIVE...

  • Page 42: Miscellaneous

    INDOOR IRFLOW PERFORM NCE FOR 3-5 TON SELF-CONT INED IR CONDITIONERS BELT DRIVE...
  • Page 43 INDOOR IRFLOW PERFORM NCE FOR 3-5 TON SELF-CONT INED IR CONDITIONERS–RLPL BELT DRIVE...

  • Page 44: Auxiliary Heat

    AUXILIARY HEATER KITS CHARACTERISTICS AND APPLICATION–RLNL...
  • Page 45 AUXILIARY HEATER KITS CHARACTERISTICS AND APPLICATION–RLNL...
  • Page 46 AUXILIARY HEATER KITS CHARACTERISTICS AND APPLICATION–RLNL...
  • Page 47 AUXILIARY HEATER KITS CHARACTERISTICS AND APPLICATION–RLNL...

  • Page 48: Airflow Performance

    AUXILIARY HEATER KITS CHARACTERISTICS AND APPLICATION–RLNL...
  • Page 49 AUXILIARY HEATER KITS CHARACTERISTICS AND APPLICATION–RLNL...
  • Page 50 AUXILIARY HEATER KITS CHARACTERISTICS AND APPLICATION–RLNL...
  • Page 51 AUXILIARY HEATER KITS CHARACTERISTICS AND APPLICATION–RLPL...
  • Page 52 AUXILIARY HEATER KITS CHARACTERISTICS AND APPLICATION–RLPL...
  • Page 53 AUXILIARY HEATER KITS CHARACTERISTICS AND APPLICATION–RLPL...

  • Page 54: Heater Kit Characteristics

    AUXILIARY HEATER KITS CHARACTERISTICS AND APPLICATION–RLPL...
  • Page 55 AUXILIARY HEATER KITS CHARACTERISTICS AND APPLICATION–RLPL...
  • Page 56 AUXILIARY HEATER KITS CHARACTERISTICS AND APPLICATION–RLPL...
  • Page 57 AUXILIARY HEATER KITS CHARACTERISTICS AND APPLICATION–RLPL...
  • Page 58 FIGURE 15 WIRING DIAGRAM...
  • Page 59 FIGURE 16 WIRING DIAGRAM...
  • Page 60 FIGURE 17 WIRING DIAGRAM...
  • Page 61 FIGURE 18 WIRING DIAGRAM...
  • Page 62 FIGURE 19 WIRING DIAGRAM...
  • Page 63 FIGURE 20 WIRING DIAGRAM...
  • Page 64 3 TON AIR CONDITIONER - 13 & 14 SEER 92-102259-01-01...
  • Page 65 3.5 TON AIR CONDITIONER - 13 & 14 SEER...
  • Page 66 4 TON AIR CONDITIONER - 13 & 14 SEER...
  • Page 67 5 TON AIR CONDITIONER - 13 SEER...

  • Page 68: Wiring Diagrams

    5 TON AIR CONDITIONER - 14 SEER SYSTEM CHARGE CHART - REFRIGERANT 410A 5 TON, 14 SEER 92-102259-05-00...

  • Page 69: Troubleshooting

    TROUBLE SHOOTING CHART WARNING DISCONNECT ALL POWER TO UNIT BEFORE SERVICING. CONTACTOR MAY BREAK ONLY ONE SIDE. FAILURE TO SHUT OFF POWER CAN CAUSE ELECTRICAL SHOCK RESULTING IN PERSONAL INJURY OR DEATH. SYMPTOM POSSIBLE CAUSE REMEDY Unit will not run •...
  • Page 72 CM 0312...

This manual is also suitable for:

Rlnl 14 series

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