PowerQuick PQ 500-1 Manual
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PowerQuick PQ 500-1 Manual

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1.
WARRANTY .......................................................................................................................................... 1
2.
PERSONAL SAFETY ........................................................................................................................... 1
3.
SPECIFICATIONS ................................................................................................................................ 2
4.
BATTERY PACK AND CHARGER ...................................................................................................... 4
4.1.
4.2.
4.3.
5.
CERTIFICATION/MAINTENANCE REQUIREMENTS ......................................................................... 6
6.
CERTIFIED MAINTENANCE FACILITIES ........................................................................................... 6
7.
DEFINITIONS ........................................................................................................................................ 6
8.
USE INSTRUCTIONS ........................................................................................................................... 8
8.1.
8.2.
8.3.
8.4.
8.5.
8.6.
8.7.
8.8.
8.9.
8.10.
8.11.
8.12.
9.
POWERQUICK POWERED ASCENDER SYSTEM MAINTENANCE ............................................... 16
9.1.
9.2.
.......................................................................................................................................... 17
SAFE DEPLOYMENT OF THE POWERQUICK ASCENDER ................................................................... 19
10.
OPERATION REQUIREMENTS ....................................................................................................... 19
10.1.
10.2.
11.
EQUIPMENT AND APPLICATION OF POWERQUICK SYSTEMS ................................................ 20
Contents
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Summary of Contents for PowerQuick PQ 500-1

  • Page 1: Table Of Contents

    ORIZONTAL APPLICATIONS POWERQUICK POWERED ASCENDER SYSTEM MAINTENANCE ..........16 9.1........................17 ENERAL AINTENANCE 9.2............................17 LEANING SAFE DEPLOYMENT OF THE POWERQUICK ASCENDER ..............19 OPERATION REQUIREMENTS ....................... 19 10.1..........................19 EQUIRED TEMS 10.2........................19 EQUIRED RACTICES...
  • Page 2 11.1................20 ROTECTION ASICS AND AFETY 11.2............................21 QUIPMENT USE REQUIREMENTS ........................21 12.1............21 TRUCTURE AND NCHORAGE OINTS XISTING TRUCTURE 12.2........22 TRUCTURE AND NCHORAGE OINTS URPOSE UILT USPENSION OPERATIONAL REQUIREMENTS ....................22 13.1......................22 URFACE REA AND EIGHT...
  • Page 3 EU DECLARATION OF CONFORMITY (for Annex IV Machinery) In accordance with Council Directive 98/37/EC Conforming Machinery: PowerQuick Model 500-1 Powered Personal Ascender for technical rope access work positioning and rescue operations Manufactured at: PowerQuick Concepts, Inc. 6267 Millett Ave, Sterling Heights MI 48312...

  • Page 5: Warranty

    PowerQuick Concepts, Inc. warrants to the Purchaser that the products being sold hereunder have the capacities and rating set forth in the product specifications and are free from defects in material and workmanship for a period of one year or 3.8 miles/6K (20,000 rotations measured by the odometer on the unit) of use, whichever comes first.

  • Page 6: Specifications

    This allows the unit to be used in areas where radar, EMF or other elements may interfere with standard wireless operations. The TR unit can also be equipped with an optional bite switch for hands free operation. The following specifications apply to both versions of the PowerQuick Ascender. PQ 500-1 Powered Ascender ...
  • Page 7 Do not operate if under the age of 18. Do not operate unless YOU HAVE BEEN TRAINED by a certified trainer. Dangerous in the hands of untrained users.  For information on PowerQuick, Inc. approved trainers contact your distributor.  Stay alert, watch what you are doing and use common sense when operating the Power Quick Ascender.

  • Page 8: Battery Pack And Charger

    (1) battery charger, and (2) battery pack. MODEL 8208N3 The PowerQuick Ascender battery pack features Nickel-Metal Input Voltage 115VAC - 230VAC Hydride (NiMH) rechargeable batteries. They offer up to 40% more capacity (per volume) than Nicad. They are also more environmentally Output Voltage 44VDC (30 cells x 1.2V )

  • Page 9: Use Instructions

    If the battery pack is found to be defective it will be replaced at no charge. If, however, it is defective due to misuse as outlined in this warranty the customer will be so advised and replacement will NOT be issued. The liability of PowerQuick Concepts, Inc.

  • Page 10: Certification/Maintenance Requirements

    This reading will be tracked and updated each time your unit is serviced. Additionally, a permanent record of all service for your unit will be maintained in the PowerQuick Concepts, Inc. maintenance database.
  • Page 11 Secondary brake means a brake designed to arrest the descent of the suspended or supported equipment in the event of an overspeed condition. Tie-in guides mean the portion of a building that provides continuous positive engagement between the building and a suspended or supported unit during its vertical travel on the face of the building. PowerQuick Powered Ascender PQ500-1 1-Sep-15...

  • Page 12: Use Instructions

    Use Instructions The PowerQuick Personal Ascender is easy to use and operate. The photos below show the major components of the PQ 500. Note: This configuration is slightly changed in that the tension arm uses an improved rope locking mechanism and lower rope guide.

  • Page 13: Loading Instructions

    12. Tying a weight of 5 to 10 pounds to the bottom of the climbing rope will provide adequate downrope tension to prevent bunching of the rope while in use. Figure 6 PowerQuick Powered Ascender PQ500-1 1-Sep-15...

  • Page 14: Connecting The Power Supply

    Figure 8 :Rope Grab attached to the attachment point at the bottom of the ascender. PowerQuick Concepts, Inc. recommends use of a full body harness. Attach the fall arrest device to the D-ring on the back of your climbing harness.

  • Page 15: Climbing With The Ascender

    8.5. Climbing with the ascender The PowerQuick 500-1Ascender features a trigger release, a two-position trigger and an up/down lever. Move the up/down lever to the correct position by pulling the release pin and moving the lever. (Figure 10) Place your hand inside the handle with you palm against the trigger release. The default position with the trigger release open is the brake.
  • Page 16 Operations: Prepare the PowerQuick 500 for pendant operation by setting the UP/DN lever to the UP position. PowerQuick Powered Ascender (12)

  • Page 17: Brake Function

    The brake is a multi-plate device with three rotors and four stators. The rotors are stainless steel while the stators are oilite bronze. A pressure plate is spring-loaded and presses on the stack of rotors and stators. A throw out device is actuated by torque from the motor. PowerQuick Powered Ascender (13) PQ500-1 1-Sep-15...

  • Page 18: Manual Brake Release

    Attaching the Load and Checking Lift Capacity The unique PowerQuick load limiter feature prevents accidental overloading of the unit, increasing user safety. It will disengage the rope handler if the load is excessive. As shown in figure 3, it is integral to the load attachment point. The load limiter function is to clamp the rope to the capstan, until the limit load is reached.

  • Page 19: Thermal Protection

    (about 5 minutes). This will be signified by a solid green light. 8.13. Horizontal applications The PowerQuick can be used effectively for horizontal as well as vertical access related to work positioning and egress. Rigging requires the use of three ropes, one of which carries the primary weight, a second, which is attached to the ascender, and a third which is used for the fall arrest.

  • Page 20: Powerquick Powered Ascender System Maintenance

    Check with the regulatory agencies in your country. Figure 24: Dual ascender configuration Figure 25: Remote operations configurations Figure 26: Material lifting configuration Figure 28: Tower Figure 29: 2-man Vertical Figure 27: Dual Rescue Configuration Configuration Rescue Configuration PowerQuick Powered Ascender (16) PQ500-1 1-Sep-15...

  • Page 21: General Maintenance

    Authorized Service Facility. There are no user serviceable parts in this ascender. The unit should be sent to PowerQuick Concepts, Inc. or an Authorized Service Facility for maintenance and repairs. Opening sealed parts of the PowerQuick voids all warranties.
  • Page 22 Apply the full working load on the PQ 500 and make sure that the brake does not slip. NOTE: IT IS BETTER TO ERROR ON THE SIDE OF HAVING THE BRAKE LEVER WITH TOO MUCH FREE PLAY THAN NONE. ALWAYS CHECK THE PQ 500 FOR PROPER BRAKE FUNCTION PRIOR TO CLIMBING. PowerQuick Powered Ascender (18) PQ500-1 1-Sep-15...

  • Page 23: Safe Deployment Of The Powerquick Ascender

    A minimum of two trained industrial roped- access operatives shall be present on site at all times while the PowerQuick system is being used. The second person needs to be present in order to trigger or provide backup and emergency assistance as detailed in the emergency plan.

  • Page 24: Equipment And Application Of Powerquick Systems

    Work shall not start where high winds and environmental factors could result in a serious hazard. All tools and other items shall be attached to the employee or the PowerQuick Powered Ascender, unless another effective method is used to prevent a falling hazard. Any item over 25 pounds or of a shape that is difficult to handle shall be lowered and supported on a separate line.

  • Page 25: Equipment

    Equipment The typical equipment used by all climbers has the overwhelming advantages of being light, portable, versatile and tough. For climbing with the PowerQuick Powered Ascender the basic inventory of equipment for each climber consists of:  Two kernmantle ropes, one static (no stretch or “give”) and one dynamic (stretches about 10%).

  • Page 26: Structure And Anchorage Points - Purpose Built Suspension Rigs

    Windy conditions The PowerQuick Powered Ascender should not be used in high winds - this is a factor to be considered, particularly on taller structures, when carrying out the Hazard Id and Risk Assessment. On many sites, a change in location from one face to another may allow works to proceed, even in periods of high or gusty winds.

  • Page 27: Corrosive Environments

    14.3. Corrosive Environments The PowerQuick Powered Ascender should not be used in any environment, or with any substance that will cause the equipment excessive to suffer undue or corrosion, or damage the integrity of the equipment.

  • Page 28: Employee Selection And Capabilities

    14.4.3. Public Protection When the PowerQuick Powered Ascender system is for technical rope access over an area open to traffic, either vehicle or pedestrian, at least one of the following should be provided: Barricades around the area to prevent access. The barricades should have warning signs indicating that a person is working overhead and should generally be continuous and adequate, having regard to the location and pedestrian and vehicle traffic needs.

  • Page 29: Duties Of Level 1 Rope Access Workers

    Determine that conditions are safe for on-line work Ensure that all employees on site are wearing appropriate Personal Protective Equipment (PPE) Determine that the rescue service is available and the means to summon them are operable. PowerQuick Powered Ascender (25) PQ500-1 1-Sep-15...

  • Page 30: Training

    Training The information below sets out the Core Competencies for operators carrying out rope access work using the PowerQuick Powered Ascender. They are also the competencies that will be assessed when an operator applies for Rope Access Training Certificate. The assessment tests the candidate against these competencies in both a practical and a written/oral examination.

  • Page 31: Industrial Rope Access Site Checklist

    Please use this area to address any issues raised on the front page of this document. Issue raised Explanation of actions Changes to work method where required Issues resolved to the satisfaction of all parties. Manager/Foreman: Name____________________Signature________________Date____ PowerQuick Powered Ascender (27) PQ500-1 1-Sep-15...

  • Page 32: Detailed Inspection Requirements For Equipment

    Beware there is no trace of wear or corrosion without forgetting the hidden parts. 18.2.4. Operation of the Adjustment Check that the webbing runs correctly in the buckle and test the jamming. If it does not run properly, clean the webbing and carry out the test again. PowerQuick Powered Ascender (28) PQ500-1 1-Sep-15...
  • Page 33 Warning, wipe the friction components with a rag. 18.4.4. Operation of the Locking System Finally, ensure that the locking system works properly. Clean with a brush and soapy water and if necessary oil with silicone oil. PowerQuick Powered Ascender (29) PQ500-1 1-Sep-15...
  • Page 34 Shoulder and leg strap buckles or D-Rings are bent, cut, or deformed. Velcro chest strap will not stick to itself. Warning and serial number labels are missing. Shock absorber is deployed or plastic cover is damaged or missing. PowerQuick Powered Ascender (30) PQ500-1 1-Sep-15...
  • Page 35 For the rapid-action FAST buckles, check particularly the correct operation of the return spring. Check that the webbing is correctly routed through the “DOUBLE BACK” fastening buckles. Operate the fastening buckles. Adjustment must always be possible. Clean the webbing. For your comfort and safety, your harness must always be perfectly adjusted. PowerQuick Powered Ascender (31) PQ500-1 1-Sep-15...
  • Page 36 If you find one of these points, alter the position of the rope, the curve must be regular. Move rope protectors and other devices in order to check hidden parts. Carry out the same inspection with webbing components. PowerQuick Powered Ascender (32)
  • Page 37 The first check is visual: check the condition of the sheath over the full length of the rope. Look particularly for any evidence of cuts, of wear, or of burning, fuzzy sections or traces of chemicals. Check also for the presence of slippage of the sheath over the core. PowerQuick Powered Ascender (33) PQ500-1 1-Sep-15...

  • Page 38: Referenced Publications

    Referenced Publications The PowerQuick and designated accessories are designed to comply with the following documents. Operators are required to review and adhere to these and other requirements that may pertain to your particular industry or operations. This list is not inclusive.
  • Page 39 FAA Order 3900, Ch 10 Fall Protection Program DOE-STD-1090-2001 Critical Lifts The following additional documents were reviewed and evaluated for application to the PowerQuick technology and adopted where they apply. B. C Reg. 101/2004 Safety Standards Act: Elevating devices safety Regulation B.

  • Page 40: Service Contract & Maintenance Options

    In no event, whether as a result of breach of warranty or otherwise, shall PowerQuick Concepts, Inc, or our authorized distributors be liable for special or consequential damages. No warranty is included against any expense for consequential damages arising from use of the PowerQuick ascender or any defect.
  • Page 41 Term of Contract This contract goes into effect upon close of sale and is effective for the life of your PowerQuick Ascender, as long as the unit is maintained under a service contract as defined in Section 5 “Contract Options”. Rates may be updated on a year-to-year basis.
  • Page 42 Replacement/Product Upgrades. In the event that the technician determines that the PowerQuick ascender is not reparable (or is not cost effective to repair) as a result of normal wear and tear or user-induced damage, owners will receive a discount on a replacement unit.
  • Page 43 Schedule of Rates, published and enclosed as part of this Service Contract. All invoices are net and payable in U.S. dollars drawn on a U.S. bank within thirty (30) days of the date of the invoice. At its discretion PowerQuick Concepts, Inc.
  • Page 44 Buyer agrees to indemnify and hold PowerQuick Concepts, Inc. and its suppliers and distributors harmless from any and all claims, demands, liabilities, causes of action, suits, costs and expenses of any kind or nature (including attorney’s fees) for loss or damage to persons or property, arising out of use of the ascender and accessories.
  • Page 45 Standard Preventive Maintenance and Certification  Comprehensive 24-Hour On-Site Service  We Decline a Maintenance Contract at this Time The undersigned hereby agree to the terms and conditions of this contract. Purchaser Sales Representative Title Title Date Date PowerQuick Powered Ascender (41) PQ500-1 1-Sep-15...
  • Page 47 Phone Number: Date Shipped: E-Mail: Service Requested Standard Preventive Maintenance & Recertification Repair Other Have you experienced any specific problems with your PowerQuick Ascender? (describe) Payment Method Credit Card: Master Card Visa American Express Purchase Order Wire Transfer: (Call for account Information)

  • Page 48: Notes

    NOTES...

This manual is also suitable for:

Pq 500-tr

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