Table of Contents
Summary of Contents for WerkMaster TITAN XT
- Page 1 WerkMaster Grinders and Sanders Inc. 6932 Greenwood Street, Burnaby, BC V5A 1X8 tel: 604.629.8700 | toll free: 1.866.373.WERK | fax: 604.444.4231 www.werkmaster.com | email: info@werkmaster.com ...
- Page 2 WerkMaster will not in any event be liable to the user, any successors in interest or any beneficiary or assignee relating to this sale for any consequential,...
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Page 3: Table Of Contents
CONTENTS Introduction ..................... 2 Machine D escriptions .................. 2 Specifications .................... 3 Safety P recautions .................... 4 Personal P rotective E quipment ................ 4 ... -
Page 4: Introduction
• Edges to within 1/8” (3 mm) of the wall • Easy to use and operator friendly, the TITAN XT weighs only 600 lbs (273 kg), has a 20” (51 cm) footprint with a disc rotation speed range of 450 –... -
Page 5: Specifications
COLOSSOS XT (230V / 460V) • Largest model in the WerkMaster family of machines, designed to exceed the needs of the professional commercial, residential, and maintenance contractors • Available in 230V, 380V/460V and 460V models • 7 Machines in 1 – grinds, sands, strips, polishes, buffs, burnishes, and edges •... -
Page 6: Safety Precautions
To remove twist-lock plugs, push in and turn clockwise to engage, and turn counter-clockwise and pull to remove. DO NOT turn on the WerkMaster while it is tilted back. Any tooling fastened to • the WerkMaster may eject and become a lethal projectile. -
Page 7: Modifications
POWER AND CONNECTIVITY All WerkMaster machines are outfitted with an X4 variable frequency drive (VFD) that allows the desired grinding speed to be selected. Along with controlling the... -
Page 8: Single-Phase To Three-Phase Adapter Cord
Stove and Dryer When using the TITAN XT in a residential environment, source power may be hard to find. The use of stove and dryer adapter cords make it easier to connect Adapter Plugs to single-phase source power. The adapter cords are outfitted with a 30 A 250 V single-phase twist-lock cord end for dryers and 40A 250V single-phase twist-lock cord end for stoves. -
Page 9: Introduction T O T He C Ontrols
VFD Controls The TITAN XT and the COLOSSOS XT use a Vacon X4 Variable Frequency Drive. The TITAN XT VFD allows the TITAN XT to be operated on either single- phase or three-phase power. To operate on single-phase power, a single-phase to three-phase adapter is required. -
Page 10: Machine Operation
USE THIS... TO DO THIS... Stop button Stop the machine. The machine will not perform any function (STOP) from the keypad other than stopping the machine. The machine can be stopped with this stop button on the VFD or with the stop button on the handle. The stop button on the VFD cannot be locked out as it is a secondary safety stop. -
Page 11: Ez Bak Tilt Operation
2. Slowly lift the equipment back to the upright position by using the step down plate (B) to prevent the TITAN XT from hitting the floor. 3. Fold up and secure the step down plate (B); replace the pull pin. -
Page 12: Adjusting The Handle
Adjusting the Handle To adjust the handle: 3. The handle on the TITAN XT is spring-loaded, pop the pin and adjust the handle to the desired operating position. 4. On the COLOSSOS XT, pull the pin and adjust the handle to the desired operating position. -
Page 13: Selecting T He S Tarting S Peed
Selecting the Starting Speed Using the speed control knob on the handle, turn the speed all the way down to 450 RPM. ... -
Page 14: Starting The Machine
Do not lift the machine off the ground while starting it. Doing so could cause the diamonds to release from the machine, resulting in damage to the floor or personal injury. Starting the Machine To start the machine: 1. Apply downward pressure on the handle to alleviate some pressure off the diamonds;... -
Page 15: Rotation Pattern Of Tooling Plates
Failure to seat the pad driver could result in the pad driver slot being stripped out, the threads in the shaft being stripped, the machine leaving heavy tool marks, and the tooling overheating. Rotation Pattern of Tooling Plates ... -
Page 16: Viewing The Total Time Energized
To bypass the access code screen and enter the programming menu, press the ENTER button. Any attempt to enter an access code will be ignored by the VFD ... -
Page 17: Viewing The Total Run Time
Viewing the Total Run Using the arrow button, scroll down to parameter 108. This parameter displays the total time that the machine has actually been running. This is useful if you Time want to compare the total run time to the total plugged in time. -
Page 18: Vacuum Or Water Feature
VACUUM OR WATER FEATURE Use a 2” vacuum hose between the vacuum port to fit a standard 2” vacuum hose. Run the vacuum only while dry grinding. Vacuum Always refer to vacuum manual. Water Feature Insert water feature plug into the vacuum port. Ensure the blue flow control valve is in the OFF position. -
Page 19: Troubleshooting
If the pad turns independently, replace the secondary belt. Go to • only one pad driver is machine back. Spin one pad by hand. www.werkmaster.com/support. turning. If all pad drivers turn but the motor fan does not turn, replace the •... - Page 20 ISSUE TEST SOLUTIONS Excessive noise or vibration Disconnect the power and tilt the Check that all tooling is in the correct pin holes on the pad drivers. • is felt or heard while running machine back. Spin one pad by hand. Replace the bearings.
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Page 21: Vfd Error Screens And Codes
VFD ERROR SCREENS AND CODES VFD Error Screens Voltage R ange E rror The V FD i s c apable o f h andling a w ide r ange o f i nput p ower. T he v oltage r ange i s: 230V ... - Page 22 VFD Error Codes The f ollowing t able s hows t he f ault c odes t hat m ay b e d isplayed d uring X 4 A C d rive operation, ...
- Page 23 CODE FAULT DESCRIPTION ADV. F AULT EXPLANATION SUGGESTIONS F OR R ECOVERY DISPLAY CODE 13 OverVoltage Overvoltage 0 The d rive d etected a n o vervoltage Verify ...
- Page 24 CODE FAULT DESCRIPTION ADV. F AULT EXPLANATION SUGGESTIONS F OR R ECOVERY DISPLAY CODE 23 Brk W ire Broken w ire 0 The ...
- Page 25 CODE FAULT DESCRIPTION ADV. F AULT EXPLANATION SUGGESTIONS F OR R ECOVERY DISPLAY CODE 35 Fan L oss Loss o f f an 0 ...
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Page 26: Exploded V Iew A Nd P Arts L Ist
EXPLODED VIEW AND PARTS LIST – TITAN XT ... -
Page 27: Titan X T
ITEM PART NUMBER DESCRIPTION TITAN XT 110-0088-00 Vacuum Tube Assembly 100-0631-00 Cover 100-0625-00 Drive Train, Lower Plate 500-0013-00 Bearing 550-0022-00 500-0254-00 Sprocket 500-0255-00 Bushing 100-0578-01 Drive, Short Shaft ... - Page 28 ITEM PART NUMBER DESCRPTION TITAN XT 540-0003-00 Cords 100-0188-01 Handle Junction Box 540-0144-00 Strain Relief 590-0232-00 Washer 590-0237-00 Fastener 130-0094-00 Handle Assembly 540-0240-00 Bumper 100-0650-00 Handle Protection Plate 580-0070-00 Quick Release Pin 580-0095-00 Wheel 590-0234-00 Washer 590-0263-00 Fastener 590-0192-00...
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Page 29: Colossos X T
EXPLODED VIEW AND PARTS LIST – COLOSSOS XT COLOSSOS XT (001-0068-00) 81 74 25 26 SCALE 0.06/1 OPERATOR’S M ANUAL Page ... - Page 30 ITEM PART NUMBER DESCRIPTION COLOSSOS XT 530-0007-01 Motor 500-0079-00 Bushing 540-0078-00 590-0144-00 Lock Washer 590-0142-00 Lock Washer 590-0124-00 Fastener 120-0003-02 Motor Shroud Assembly 590-0114-00 Fastener 590-0159-00 Fastener 590-0140-00 Fastener 590-0166-00 Fastener 590-0050-00 Lock Washer 590-0217-00 Fastener 100-0176-00 Drive Spacer 500-0197-00...
- Page 31 500-0253-00 Sprocket COLOSSOS XT 590-0258-00 Fastener 008-0360-00 Plate, Plug ‘N Go 580-0033-00 Magnet 590-0182-00 Fastener 008-0208-00 Bumper 008-0359-02 Pad Driver 580-0070-00 Quick Release Pin 580-0095-00 Wheel 500-0198-00 Bearing 590-0132-00 Fastener 590-0135-00 Fastener 590-0230-00 Flat Washer 590-0237-00 Fastener 590-0000-00 Flat Washer 590-0232-00 Washer 130-0071-02...
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Page 32: Glossary
GLOSSARY This is the voltage of a power source when it has no load applied to it. It can also be called Line Voltage “nominal voltage” as the voltage expressed is usually a guideline voltage. Load Voltage This is the voltage of a power source when a load has been applied to it. As a load is applied to the power source, the resistance of the line is easier to examine. -
Page 33: Warranty I Nformation
(3) years from date of shipment to the original Purchaser or Distributor. WerkMaster will, at its option, repair or replace, at the WerkMaster factory or at a Terms & Conditions point designated by WerkMaster, any part which shall appear to the satisfaction of WerkMaster inspection to have been defective in material or workmanship. - Page 34 Purchaser to Seller, or the inconsistency of any terms therein and herein. To get the best protection from your WerkMaster Warranty be sure to register your product(s) online at www.werkmaster.com/warranty. ...
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Page 35: Operation And Safety Guide
Slowly lift the equipment back to the upright position using the step when extremely fatigued. down plate (J) to prevent the TITAN XT from hitting the floor. Loosen 5. If the equipment doesn’t start or stops and lower the dust skirts (C) so that it is just above the working ... - Page 36 Move the equipment continuously in any direction using a circular motion. Be sure keep it moving at all times to prevent unwanted marks. View training videos at www.werkmaster.com. OPERATOR’S M ANUAL Page 3 4 ...
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