Harley M6 Operator's Manual

Power box rake

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OPERATOR'S & PARTS

MODEL M6

POWER BOX RAKE

SERIAL NUMBER:________________

PURCHASE DATE:________________

800-456-7100 www.paladinlcg.com

800-437-9779

www.paladinbrands.com

MANUAL

PO Box 230, Jamestown, ND 58402-0230, United States of America

MANUAL P/N: P972250

Release Date: May 2013

Rev 2

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Page 1 OPERATOR’S & PARTS MANUAL MODEL M6 POWER BOX RAKE SERIAL NUMBER:________________ MANUAL P/N: P972250 Release Date: May 2013 PURCHASE DATE:________________ Rev 2 800-456-7100 www.paladinlcg.com 2800 N. Zeeb Rd., Dexter, MI. 48130 United States of America Copyright © 800-437-9779 www.paladinbrands.com PO Box 230, Jamestown, ND 58402-0230, United States of America...
Page 2 NOTES...
Page 3: Table Of Contents
Should you need to call your dealer or Harley Attachments, this information will help them to more quickly provide accurate service for you.
Page 4: Owner Assistance
Harley Attachments, LLC and your authorized Harley dealer want you to be completely satisfied with your investment. To resolve any problems that may occur, please contact the Service Manager of your local Harley dealer. If your problem has not been handled to your satisfaction, contact: Customer Service (8:00am –...
Page 5: Specifications
Skid-steer Hydraulic Requirement ............13 GP @ 2500 psi (min.) Tires ......................16.5 x 6.5 - 8 Tire Pressure ........................60 psi Weight Straight Rake ....................785 lbs Angling Rake....................925 lbs Oil Capacity of Chain Case ..............Approximately 1.5 Pints MODEL M6...
Page 6: Bolt Torque Chart
Make sure fastener threads are clean and you properly start thread engagement. This will prevent them from failing when tightening. Metric Series Torque Chart Use only metric tools on metric hardware. Other tools may not fit properly. They may slip and cause injury. MODEL M6...
Page 7: General Safety Precautions
Remove and replace any damaged, fatigued, or excessively worn parts. Make certain all safety decals are in place and are legible. Keep decals clean and replace them if they become worn and hard to read. MODEL M6...
Page 8 Other parts may be substandard in fit and quality. Never modify any ROPS (Roll Over Protection System) equipment or device. Any modifications must be authorized in writing by the manufacturer. MODEL M6...
Page 9: Equipment Safety Precautions
Air in hydraulic systems can cause erratic operation and allows loads or equipment components to drop unexpectedly. Before operating equipment purge any air in the system by engaging all hydraulic functions. Check that all control lever positions function as instructed in the MODEL M6...
Page 10 Operate only in the daylight or good artificial. Always comply with all state and local lighting and marking requirements. Ensure equipment is properly attached, adjusted, and in good operating condition. Skid-steer coupler lock-pins must be fully extended and properly engaged into attachment retaining slots. MODEL M6...
Page 11 OTHER HAZARDOUS DUSTS MAY CAUSE SERIOUS OR FATAL RESPIRATORY DISEASE. It is recommended to use dust suppression, dust collection and if necessary personal protective equipment during the operation of any attachment that may cause high levels of dust. MODEL M6...
Page 12 DECALS AND PLACEMENT SERIAL TAG LOCATION Figure 1. Safety Decals MODEL M6...
Page 13 DECALS AND PLACEMENT #6 -P976500 #2 - P970003 #3 -P970004 #5 - P970300 #4 - PN: P970250 #7 -RDL3131 #8 -RDL3132 #9 -RDL3137 MODEL M6...
Page 14: Operational Procedure
Figure 3 below. Roll the skid-steer coupler into the power rake so the coupler handles can be engaged. Figure 3. Attaching Power Rake to Skid-Steer Shut off the engine, set brake, and remove key. Dismount the skid-steer. MODEL M6...
Page 15 With the endplates mounted in the working position and the rake straight (endplates parallel with skid-steer tires), material can be moved along, filling in the low spots. Also, rocks, roots, and debris can be collected and moved to another location for hauling away. MODEL M6...
Page 16 Pivot rake to place the windrow left or right of the skid-steer. Hydraulic Drive Motor The hydraulic drive motor runs off the auxiliary circuit of the prime mover. The power rake should be run at 30% power for one hour for proper motor break-in. MODEL M6...
Page 17 The function of the endplates is to contain the material in front of the roller while the clean material passes between the roller and barrier. With the endplates mounted in the working position and the roller straight (parallel with prime mover), material can be moved along, filling in the low spots. MODEL M6...
Page 18 The rake is tilted forward until the teeth of the toothed roller are barely touching the soil. Prime mover speed can be increased for this operation, the idea being to collect material from the high spots and leave it in the low areas. MODEL M6...
Page 19 STORAGE Make sure the disconnected power rake is stored on a hard, level surface. Endplates mounted on attachment side of rake increase stability. Block equipment securely for storage. WARNING Keep children and bystanders away from storage area. CAUTION MODEL M6...
Page 20 OPERATIONAL PROCEDURE Figure 7. Adjustments MODEL M6...
Page 21: Maintenance
Inspect and clean safety decals. Replace if damaged. monthly (See safety decals section for location.) Inspect drive chain. monthly Check oil level in chain case. monthly Change lubrication in chain case. quarterly (add 1.5 pints of #00 fluid gear grease) Figure 8. Lubrication Maintenance MODEL M6...
Page 22 Install new complete bearing housing if needed or just replace the bearing insert. The shafts should be straight, free of burrs, and up to size. If shaft is worn, replace or have the shaft built up to standard prior to completing assembly. MODEL M6...
Page 23 2. Loosen bolt on the bearing tube that holds cartridge bearing in place. 3. Pry bearing tube apart to free bearing assembly. Have roller blocked up or supported. NOTICE To replace, reverse the procedure. Be sure all parts and wear surfaces are thoroughly clean and in good condition. MODEL M6...
Page 24 20. Replace lower cover, being careful not to pinch the O-ring. 21. Fill the chain case with 1.5 pints of #00 fluid gear grease 22. Replace upper cover. 23. Run power rake and watch for any interference between roller frame. MODEL M6...
Page 25 The direction control valve uses a small amount of hydraulic oil bypassed from the roller drive motor circuit. The prime movers auxiliary hydraulic system must be connected and engaged to provide angle direction adjustment. The roller must be rotating clockwise. Figure 9. Direction Control Valve MODEL M6...
Page 26: Trouble Shooting
Worn or damaged housing. Replace damaged housing. Roller out of position. Loosen bearing collar on frame and chain case. Force roller toward chain case, then tighten bearing collars on chain case and frame. MODEL M6...
Page 27 Engage roller drive motor before attempting to move angle cylinder. Angle cylinder will not Check valve in manifold Repair or replace check valve. hold position. malfunctioning. Solenoid cartridge not returning Repair or replace solenoid to closed position. cartridge. MODEL M6...
Page 28: Assembly, Parts Identification
3. Position the attachment mount plate on the frame and clamp in place with four 5/8” U- bolts and locking nuts. 4. Check the oil level in the chain case. If needed, add #00 fluid gear grease. See in- structions near fill/vent plug, Figure 15 (page 40). MODEL M6...
Page 29 Figure 11 (page 30) and Figure 15 (page 40). 8. Check the oil level in the chain case. If needed, add #00 fluid gear grease. See instruc- tions near fill/vent plug, Figure 15 (page 40). MODEL M6...
Page 30 ASSEMBLY - STRAIGHT MODEL Figure 10. Straight Model Assembly MODEL M6...
Page 31 P157500 5/8” Top Lock Nut P276450 Adapter 12MJ-12MB P255737 -10 Hose X 68” 12FJX-12FJX90° P272670 Male Flat Face Coupler P272671 Female Flat Face Coupler P102403 1/4”-28 X 3/4” Fine Thread Bolt P850104 1/4” Flat Washer P136000 Manual Tube MODEL M6...
Page 32 ASSEMBLY - ANGLING MODEL Figure 11. Hydraulic Angle Assembly MODEL M6...
Page 33 3/8” X 3/4” Hex Bolt P620200 1/4”-28 Straight Grease Fitting P620000 1/4”-28 X 45 Grease Fitting ° P970250 Decal: Danger Roller P243506 50 GPM Hydraulic Manifold P136000 Manual Tube P850104 1/4” Flat Washer P102403 1/4”-28 X 3/4” Fine Thread Bolt MODEL M6...
Page 34 ASSEMBLY - MANUAL ANGLE Figure 12. Manual Angle Assembly MODEL M6...
Page 35 Female Flat Face Coupler P272671 Male Flat Face Coupler P255716 -10 Hose X 56” 12FJX-12FJX90° P255737 -10 Hose X 68” 12FJX-12FJX90° P970250 Decal: Danger Roller P136000 Manual Tube P850104 1/4” Flat Washer P102403 1/4”-28 X 3/4” Fine Thread Bolt MODEL M6...
Page 36 ASSEMBLY - HYDRAULIC ANGLE FLOAT MODEL Service Parts Only Figure 13. Hydraulic Angle Float Assembly MODEL M6...
Page 37 3/4” X 4-1/2” Hex Bolt M18040 6-1/2” Pivot Bolt P128440 U-Bolt 5/8” X 4” X 4-1/4” P970250 Decal: Danger Roller P970010 Decal: Lock-Out Left P970011 Decal: Lock-Out Right P136000 Manual Tube P850104 1/4” Flat Washer P102403 1/4”-28 X 3/4” Fine Thread Bolt MODEL M6...
Page 38 ASSEMBLY - ROLLER FRAME DIAGRAM 1 OF 2 Figure 14. Roller Frame Assembly MODEL M6...
Page 39 3/8” X 2” OD Washer P850609 9/16” Flat Washer P952224 5/8” Heavy Snap Ring M5464 1” Id X 2-1/4” OD Washer P155350 5/16” Center Lock Nut P155450 3/8” Top Lock Nut P155851 1/2” Top Lock Flange Nut (GR8) MODEL M6...
Page 40 ASSEMBLY - ROLLER FRAME DIAGRAM 2 OF 2 Figure 14. Roller Frame Assembly MODEL M6...
Page 41 P102808 1/2-20 X 2 Fine Thread Hex Bolt P101010 5/8 X 2-1/2 Hex Bolt P500175 .06 X 1-3/4 O-Ring P851110 5/8 Lock Washer P101013 5/8 X 3-1/4 Hex Bolt M6568 Chain Idler P952260 1 inch Rotor Clip Ring MODEL M6...
Page 42 ASSEMBLY - MAIN Figure 15. Main Assembly MODEL M6...
Page 43 5/8” X 2” X 7-1/4” U-Bolt P970003 Decal: Lubrication P975807 Decal: Harley P976500 Decal: Lift Hook P975935 Decal: M6 Chain Case Cover P851108 1/2”-13 Lock Washer RDL3131 Tape, Refective, Red, 2 x 6 RDL3132 Tape, Refective, Amber, 2 x 6 MODEL M6...
Page 44 ASSEMBLY - CASTER WHEEL Figure 16. Caster Wheel Assembly MODEL M6...
Page 45 1/2”-20 Wheel Nut P158000 3/4”-16 Slotted Hex Nut P116204 1/8” X 1” Cotter Pin 07-1044 5/32” X 1-1/2” Cotter Pin M10463 3/4” X 9-1/2” Axle Bolt P100804 1/2” X 1” Hex Bolt P102808 1/2” X 2” Fine Thread Hex Bolt MODEL M6...
Page 46 ASSEMBLY - ANGLE HYDRAULICS For Serial #’s 1126499 & Down For Serial #’s 1127400 & Up Figure 17. Angle Hydraulics Assembly MODEL M6...
Page 47 1/4”-28 Straight Grease Fitting 07-7733 Wire Harness, Power Lead, 126 inches (Serial # 1127400 & Up) 07-7734 Wire Harness, with Box (Serial # 1127400 & Up) 07-7737 Wire Harness, 108 inches, for Solenoid (Serial # 1127400 & Up) MODEL M6...
Page 48 HYDRAULIC SCHEMATIC MODEL M6...
Page 49: Limited Warranty
IS BASED ON BREACH OF CONTRACT, BREACH OF WARRANTY, NEGLIGENCE OR OTHER CAUSE AND WHETHER THE ALLEGED DEFECT IS DISCOVERABLE OR LATENT. Attachment Technologies Inc., a subsidiary of Paladin Brands Holding, Inc. (PBHI) is referred to herein as Paladin Light Construction. February 10, 2010 MODEL M6...
Page 50 Harley Attachments, LLC 1805 2nd Avenue SW Jamestown, ND 58401 800-437-9779 Phone 701-252-1978 Fax 701-952-9307 Parts Fax Email: harleycs@paladinbrands.com Web: www.paladinbrands.com SN: M67A001...