SPT SPARCIN 9 Instructions For Use Manual
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SPT SPARCIN 9 Instructions For Use Manual

SPT SPARCIN 9 Instructions For Use Manual

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SPARCIN 9C
TO THE OPERATOR:
BEFORE USING THE SPARCIN 9/9C. IT IS ABSOLUTELY VITAL TO KNOW THE
INFORMATION PRESENTED IN THIS MANUAL IN ORDER TO USE THE
SPARCIN 9/9C IN THE BEST WAY.
WITH THIS KNOWLEDGE AND A PROFESSIONAL APPROACH, YOU WILL BE
ABLE TO SOLVE MANY COMPLICATED CUTTING APPLICATIONS WITH THE
SPARCIN 9/9C.
Rev. 3.2. 2017-07-19
SPT Plasmateknik AB
Box 4137
SE-227 22 LUND
Sweden
INSTRUCTIONS FOR USE
SPARCIN 9
PLEASE READ AND UNDERSTAND THIS MANUAL
Visiting address:
Höstbruksvägen 14
SE-226 60 LUND
Sweden
STATE OF THE ARC PLASMA CUTTING TECHNOLOGY
Telephone
Telefax
Email
Internet
046-18 48 00
046-18 48 09
info@spt.se
www.spt.se

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Summary of Contents for SPT SPARCIN 9

  • Page 1 SPARCIN 9C TO THE OPERATOR: PLEASE READ AND UNDERSTAND THIS MANUAL BEFORE USING THE SPARCIN 9/9C. IT IS ABSOLUTELY VITAL TO KNOW THE INFORMATION PRESENTED IN THIS MANUAL IN ORDER TO USE THE SPARCIN 9/9C IN THE BEST WAY. WITH THIS KNOWLEDGE AND A PROFESSIONAL APPROACH, YOU WILL BE ABLE TO SOLVE MANY COMPLICATED CUTTING APPLICATIONS WITH THE SPARCIN 9/9C.

  • Page 2: Table Of Contents

    SPARCIN 9 / SPARCIN 9C CONTENTS Page TECHNICAL DATA INSTALLATION OPERATING INSTRUCTIONS GENERAL INFORMATION ON PLASMA CUTTING ACCESSORIES FOR MANUAL CUTTING CHANGING CONSUMABLES MAINTENANCE TROUBLE SHOOTING PERSONAL PROTECTION WARRANTY SPARE PARTS LIST TORCH/TORCH PARTS LISTS WIRING DIAGRAM - POWER SOURCE...

  • Page 3: Technical Data

    SPARCIN 9 / SPARCIN 9C 1. TECHNICAL DATA Power supply: 3~50Hz, 400V (standard) 3~50Hz, 415V on request Main fuse: 16A slow blow Process power: 120V, 20-80A Duty cycle: Maximum power: 12 kVA Power factor: 0,95 Open circuit voltage: 200V Gas pre-flow:...

  • Page 4: Installation

    SPARCIN 9 / SPARCIN 9C 2. INSTALLATION SPARCIN 9 is ready for use after connection to electric power and compressed air or some technical gas for plasma cutting. SPARCIN 9C (with built-in compressor) is ready for use after connection to electric power.

  • Page 5: Operating Instructions

    SPARCIN 9 / SPARCIN 9C 3. OPERATING INSTRUCTIONS Check that the machine has been properly connected to the power supply and gas, see chapter 2, installation. NOTE! The machine may only be used with 400V power supply! Connect the earth-lead to the front of the machine. Connect the earth clamp directly to the work piece.
  • Page 6 SPARCIN 9 / SPARCIN 9C Air plasma cutting Use the electrode for air as plasma generating gas. Gas plasma cutting Use the electrode for technical gas; nitrogen (N ), argon/hydrogen mix (Ar/H ) or nitrogen/hydrogen mix (N Use the nozzle marked 0,9, part no. 199060 for cutting plate thickness up to 6 mm, for thicker plates, use the nozzle marked 1,1, part no.

  • Page 7: General Information On Plasma Cutting

    SPARCIN 9 / SPARCIN 9C 4. GENERAL INFORMATION ON PLASMA CUTTING With exception of the systems that have built-in compressors (SPARCIN 9C), all SPT Plasmateknik AB manufactured plasma cutting systems with water cooled torch have full multi-gas capability. When using technical gases, a pressure regulator as opposed to a flow regulator must be fitted to the gas cylinder.
  • Page 8 SPARCIN 9 / SPARCIN 9C Copper/brass Copper and brass can depending on alloy be cut with air, nitrogen or a mixture of 10% hydrogen in nitrogen (NH10). When cutting with air, air electrode must be used. When cutting with nitrogen or NH10 air electrode as well as gas electrode may be used.
  • Page 9 SPARCIN 9 / SPARCIN 9C • Too high cutting speed. By slowing the cutting speed the angle deviation can be minimised. Inconsistent angle deviation • Worn or damaged consumables. Check the consumables and change if necessary. • The torch is not fitted straight in relation to the work piece. Check the torch position and adjust if necessary.
  • Page 10 SPARCIN 9 / SPARCIN 9C Convex kerf • Too much distance between nozzle and work piece, or too high cutting current. By first lowering the torch and then if necessary lowering the current the kerf can be straightened. Some combinations of plasma generating gas and material can more than others cause convex kerfs.

  • Page 11: Accessories For Manual Cutting

    SPARCIN 9 / SPARCIN 9C 5. ACCESSORIES FOR MANUAL PLASMA CUTTING There are a number of accessories available for SPARCIN and SPARCON cutting systems equipped with hand torch. Plasma gouging All SPARCIN and SPARCON systems, except SPARCIN 5/, have gouging capability. By fitting the torch with nozzle extension, gouging nozzle (2,2 mm for <80 A, 3,0 mm for >80A),...

  • Page 12: Changing Consumables

    SPARCIN 9 / SPARCIN 9C 6. CHANGING CONSUMABLES WARNING! THE MACHINE MUST ALWAYS BE SWITCHED OFF WHEN CHANGING CONSUMABLES! 1. After removing the protective cup, loosen the nozzle with the nozzle tool. All the consumables can now be removed. 2. Please observe carefully the correct assembly of the consumables.

  • Page 13: Maintenance

    SPARCIN 9 / SPARCIN 9C 7. MAINTENANCE Daily Inspect and, if necessary, change nozzle, electrode and electrode insulator. Empty and, if necessary, clean the moisture trap situated on the rear of the machine. This is easily done by pressing the bottom sealing of the glass cover while compressed air is connected, or completely unscrewing the cover and cleaning it from dirt.

  • Page 14: Trouble Shooting

    SPARCIN 9 / SPARCIN 9C 8. TROUBLE SHOOTING Thermal overload If the pump, fan (and compressor) are working but the green READY lamp is not lit, the thermal overload protection is active. Let the machine cool down while switched on until the lamp lights. Now the machine is in working order.

  • Page 15: Personal Protection

    SPARCIN 9 / SPARCIN 9C 9. PERSONAL PROTECTION Plasma cutting is, if correctly used, a safe, efficient and economically attractive method for cutting metals. However, like most industrial processes, it involves some risk factors. But they can be reduced - provided you are aware of them.

  • Page 16: Warranty

    Any warranty claim should be accompanied by proof of purchase. Coverage SPT will take responsibility to repair a machine to the state it was in before the fault occurred. The warranty covers spare parts and reimbursement for work carried out by an authorised service point.
  • Page 17 A modified product will be restored to the original state at the expense of the customer prior to any repair, as SPT can not be responsible for the function of its products otherwise. The remaining warranty period / spare parts guarantee Following the guarantee repair, the warranty period for the repaired or replacement product will be valid until the end of the original warranty period.

  • Page 18: Spare Parts List

    11. SPARE PARTS LIST 341012 SPARCIN 9 power source 341013 SPARCIN 9C power source with built in compressor 399009 SPARCUT 6m, plasma cutting torch/Sparcin 9 399045 SPARCUT 6m, plasma cutting torch/Sparcin 9C 221012 Switching PCB 80A 221013 PWM PCB 80A...

  • Page 19: Torch/Torch Parts Lists

    SPARCIN 9 / SPARCIN 9C 12. TORCH/TORCH PARTS LISTS SPARCUT XL LIQUID COOLED MANUAL TORCH 17a. 19a.
  • Page 20 SPARCIN 9 / SPARCIN 9C SPARCUT XL/M LIQUID COOLED MACHINE TORCH 17b. 19b.
  • Page 21 SPARCIN 9 / SPARCIN 9C DURACUT LIQUID COOLED MANUAL TORCH 18. 17a. 19a.
  • Page 22 SPARCIN 9 / SPARCIN 9C DURACUT 90 LIQUID COOLED MANUAL TORCH 17a. 19a.
  • Page 23 SPARCIN 9 / SPARCIN 9C BAZOOCUT™ SERVICEABLE HEAVY DUTY PLASMA CUTTING TORCH...
  • Page 24 SPARCIN 9 / SPARCIN 9C EXCALIBUR SERVICEABLE HEAVY DUTY PLASMA CUTTING TORCH WITH DIRECT WATER COOLED ELECTRODE...
  • Page 25 SPARCIN 9 / SPARCIN 9C HOSE ASSEMBLY BAZOOCUT/EXCALIBUR Coolant out Coolant out Coolant in Coolant in Pilot connection Cutting current connection...
  • Page 26 SPARCIN 9 / SPARCIN 9C PARTS LIST Ref. No. Det. No. Denomination 299081 Torch body SPARCUT XL 299103 Torch body SPARCUT/M 299108 Torch body DURACUT 90 299072 Torch body DURACUT 199002 Electrode, air 199003 Electrode, gas 199114 Electrode for gouging...
  • Page 27 SPARCIN 9 / SPARCIN 9C 299005 299038 299041 Connection to current lead 199015 Torch switch START 17a. 199016 Torch handle for manual torches 17b. 199067 Torch handle for SPARCUT XL/M™ torch 299074 Safety switch 19a. Hose assembly for manual torch, liquid cooled, Type I...
  • Page 28 SPARCIN 9 / SPARCIN 9C Coolant return hose 299098 299099 299100 Coolant hose 299095 299096 299097 Current lead 299092 299093 299094 199164 Reduction nipple 8-4 199036 Hose clamp 299102 Gas hose l=55 mm 199165 Reduction nipple 4-4 299080 BAZOOCUT torch head complete...
  • Page 29 For SPARCON 9 and SPARCON 900 use only Type I torches. For SPARCIN 5/5C, SPARCIN 9, SPARCON 1200 and SPARCIN 1800 use only Type II torches. For SPARCIN 9C use only Type III torches. On Type III torches, the throttle nozzle has been removed. The use of incorrect torches may result in damage to torch and power source.
  • Page 30 SPARCIN 9 / SPARCIN 9C 399058 EXCALIBUR 6m Type II 399059 EXCALIBUR 12m Type II 399060 EXCALIBUR 20m Type II...

  • Page 31: Wiring Diagram - Power Source

    RL1-2 SEKUNDÄR- 400V KORT ART.NR 20 POL BANDKABEL 13,5V 230V 221011 REGLERKORT ART.NR 221013 GASTEST 8 7 6 TÄNDDON & AUTOMATIK ART. NR 221007 SCHEMA 213004 1/4" 1/4" SPT Plasmateknik AB Huvudschema SPARCIN 9 Nr: 213 007 1996-11-12, PJM START...

This manual is also suitable for:

Sparcin 9c

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