Jolly Mec FOGHEA Installation, Use And Maintenance Card

Jolly Mec FOGHEA Installation, Use And Maintenance Card

Humidified air heating

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FOGO
Cladding of Foghet with curved or straight front
Humidified air
heating
FOGO and
FOGHEA
INSTALLATION, USE
AND MAINTENANCE CARD
To be carefully kept by the purchaser
FOGHEA
Cladding of Foghet with straight front
Combined wood/pellet version
Curved or straight front
JOLLY ME 07 F patented burner
Automatic lighting

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Summary of Contents for Jolly Mec FOGHEA

  • Page 1 Humidified air heating FOGO and FOGHEA INSTALLATION, USE AND MAINTENANCE CARD To be carefully kept by the purchaser FOGO FOGHEA Cladding of Foghet with curved or straight front Cladding of Foghet with straight front Combined wood/pellet version Curved or straight front...
  • Page 2 IMPORTANT • Familiarity and compliance with the instructions given in this guide will ensure quick installation and correct use of the appliance. • Read the sheet attentively before commencing installation, and be certain to follow the directions it contains, otherwise the warranty could be invalidated and the performance and safety of the appliance jeopardized.
  • Page 3: Table Of Contents

    Stove identification ................................................Technical specifications ..............................................Dimensions and parts ................................................. Examples of combined FOGO and FOGHEA with curved or straight front stove clad ..................... Burner and pellet hopper parts ............................................. New-generation simplified electronic controller ....................................1.7.1 Description and use of simplified electronic controller for air heating ......................
  • Page 4: Introduction - Air Heating Fogo And Foghea

    The Foghet with curved or straight front clad as a Fogo clean, while reducing the temperature of the front and the glass or Foghea stove, has a simplified electronic controller that itself. To use the stove with wood the door removes easily and manages the stove when operating on wood or pellets.
  • Page 5: Stove Identification

    1.2 Fireplace Identification The stove has a metal dataplate giving the following data: • “CE” marking. • Name and address of the Manufacturer. • European test standard number. • Type of unit. • Fuel. • Nominal heat output. • CO (measured at 13% O •...
  • Page 6: Technical Specifications

    1.3 Technical data Approval EN 13229 - EN 14785 Cod. Description Value Unit Burned power (by pellet) Q tot 23.2 Thermal rated output (by pellet) P 19.5 Power given to fluid (by pellet) P w 14,4 Medium power (by pellet) 15,1 Minimum power (by pellet) 11.7...
  • Page 7: Dimensions And Parts

    • Adjustable grilles for hot air • Ø 100 mm pipe clamps • Wrench for burn pot locking screw • Room thermostat (optional) • Fogo or Foghea cladding Cleaning tools supplied (see chap. 1.11) OPTIONALS • Burn pot cleaning tool OPTIONAL SET for curved front models •...
  • Page 8: Examples Of Combined Fogo And Foghea With Curved Or Straight Front Stove Clad

    1.5 Examples of FOGO and FOGHEA Combined with curved or straight front and stove cladding • Curved front Foghet with FOGO stove cladding Cladding weight FOGO 103 kg Total weight FOGO 293 kg • Foghet with straight front and FOGHEA stove cladding Cladding weight FOGHEA 78 kg Total weight FOGHEA 268 kg...
  • Page 9: Burner And Pellet Hopper Parts

    1.6 Burner and pellet hopper parts Standard pellet hopper weight 10,2 kg The JOLLY ME07 F burner and pellet hopper can be removed for transport. 1. Disconnect the power supply then detach the connectors. 2. Loosen the hopper/burner connection clamp. 3.
  • Page 10: New-Generation Simplified Electronic Controller

    1.7 New-generation simplified electronic controller 1.7.1 Description of the simplified electronic controller for air heating The simplified electronic controller is a new-generation device corresponding LED flashes) and manually switching on the equipped with a chronothermostat with programmes to be wood combustion air fan at power level 2. personalised, enabling easy management of control functions.
  • Page 11: Setting The Language

    1.7 New-generation simplified electronic controller 1.7.2 Setting the language To set the required language, when the operation status screen is displayed, press the button MODIFY LANGUAGE SET until ”LANGUAGE SET” appears. > English Then use the buttons to select the required language. IT FR ESP ENG GER 1.7.3 Lighting in pellet mode, electronic controller Before lighting the pellet stove, a few preliminary operations are necessary:...
  • Page 12 1.7 New-generation simplified electronic controller 1.7.3 Lighting in pellet mode, electronic controller The simplified electronic controller automatically manages the The burner is managed with the room temperature probe: on entire lighting process, according to the following stages: reaching the set room temperature, it switches to the economy 1.
  • Page 13: Quick Menu

    1.7 New-generation simplified electronic controller 1.7.4 Quick menu BUTTONS Various electronic controller settings can be managed for stove operation from the Quick Menu. To access the Quick Menu, press and scroll with the button: Setting current day and time and chronothermostat activation/deactivation. SET HOURS-DAY >...
  • Page 14: Output Setting For Pellet Mode

    1.7 New-generation simplified electronic controller 1.7.5 Setting power levels in pellet mode In pellet mode, the stove can be set to the following power levels, which are shown on the display: maximum power PWR > max medium power (power level recommended for optimum performance) PWR >...
  • Page 15: Silencing An Alarm

    (max. capacity: 1 litre). Remove the cap on the left of the front grille (Fogo model), or on the right of the single unit (Foghea model, as shown in the figure), and fill; the humidifier is full when the water reaches the level.
  • Page 16: Eliminating Problems Regarding Combustion

    1.7 New-generation simplified electronic controller 1.7.10 Eliminating problems regarding combustion If the pellets do not burn well after having installed the stove correctly and thoroughly cleaned the burn pot, boiler body, flue and outside air inlets (this could be due to the use of pellets having different characteristics from those with which the stove was tested, therefore it is advisable to only use pellets of the recommended type), the pellet feed and combustion air can be adjusted to obtain the correct combustion ratio and optimum efficiency.
  • Page 17: Chronothermostat

    1.7 New-generation simplified electronic controller 1.7.12 Chronothermostat • Setting current day and time (to be done only the first time and at every summer/winter-time change) A. Press to exit the operation status screen and enter the Quick Menu. * CHRONOTHERMOSTAT * Programme = Mo Tu We Th Fr Sa Su ON = 06.00 OFF = 09.30 B.
  • Page 18 1.7 New-generation simplified electronic controller 1.7.12 Chronothermostat 6. Press to select the lighting time and set it with * CHRONOTHERMOSTAT * PROGRAMME = 01 __ Tu We Th Fr Sa Su ON = 12.00 OFF = 14.30 7. Press to select the lighting minutes and set them with * CHRONOTHERMOSTAT * PROGRAMME = 01 __ Tu...
  • Page 19: Lighting In Wood Mode

    1.7 New-generation simplified electronic controller 1.7.13 Lighting in wood mode Before lighting the wood stove, a few preliminary operations are necessary: 1. Clean the fire bed and empty the ash pan. 2. Open the damper, turning the knob it until the notch is aligned with IIII (see pag. 19). 3.
  • Page 20: Service

    1.7 New-generation simplified electronic controller 1.7.14 Service In the “QUICK MENU” a voice “HOUR COUNTER” has been add and it visulises: the missing hours to the Ordinary maintenance hours: maintenance the customer has to do (see cleaning stove). Extraordinary maintenance hours: the missing hours to the extraordinay maintenance to be done by the technical assistance centre once per year (by a functioning of 10 hours...
  • Page 21: Optimising Combustion And Damper Use

    1.8 Optimising combustion and damper use This stove/boiler offers excellent performance. When using pellets, for optimum operation without overloading the burner respect the following rules, making use of the “pellet feed control”. Step 1: manually load a small quantity of pellets using the command on the electronic controller (see F .
  • Page 22: Advice And Instructions

    1.9 Advice and warnings The hot air fan must be activated with the stove lit, as the “FOGHET” is a very powerful heat exchanger stove. The fan switches on automatically only when the air temperature is approx. 40° C. If the electronic controller is switched off, the fan is automatically activated when 120°C is reached, to prevent dangerous overheating.
  • Page 23: Cleaning The Stove

    1.10 Cleaning the stove Initially, for a few days during operation with pellets, check the burn pot to determine how often it needs cleaning. Before any cleaning, always turn off the main switch and make sure the fireplace is cold. • Cleaning the burn pot Removing the burn pot after loosening the locking screw with the special wrench.
  • Page 24: Parts That Can Be Removed To Clean The Stove

    1.11 Parts that can be removed to clean the stove Cast iron grates Pellet burn pot Ash pan Smoke baffle Fire bed Wood guard and removable door support (curved front model only) Cleaning tools supplied Flue brush Burn pot cleaning tool Shovel Poker Small brush...
  • Page 25: Fan Removal

    1.12 Fan removal The fan must be cleaned at least once a year: blow the rotor with compressed air to remove the dust and dirt that could unbalance it causing noise and/or problems . Steps to be carried out for removing and cleaning the fan : 1 Disconnect the power by means of the omnipolar switch...
  • Page 26: Troubleshooting

    1.13 Troubleshooting WARNING! Do not use the fireplace if the draught is not regular and combustion is not optimum! PROBLEM CAUSE AND/OR CURE • Check for possible power supply or mains problems. The electronic controller does not • Check that the green connector of the display is correctly connected at the rear. switch on •...
  • Page 27 1.13 Troubleshooting PROBLEM CAUSE AND/OR CURE • In feed screw relay blocked. Cut off electricity and substitute it on the mother boeard or replace the feed screw load mother board complete. authomatically pellet even by wood or in OFF working conditions • Main electronic controller alarms PROBLEM CAUSE AND/OR CURE...
  • Page 28 1.13 Troubleshooting For proper operation pellet combustion and to avoid problems, follow the instructions below. If working with pellet the fireplace / stove does not lit, please do the following instructions : 1. Remove the burn pot, loosening the locking screw with the wrench supplied or pliers.
  • Page 29: Optionals

    1.14 Optionals 1 Stainless steel meat grill with removable handle (320x190x100 mm) 15 Y connection for Ø 100 mm aluminium pipes 2 Outlet for aluminium pipe with adjustable closure for air 180x120 mm 16 T connection for Ø 100 mm aluminium pipes 3 Grille for outside air inlet 230x230 mm 17 Rock wool mat 4 Automatic closure box for outside inlet...
  • Page 30: Supplementary Larger Capacity Pellet Hoppers

    1.15 Larger capacity supplementary pellet hoppers For a longer burn time, it is possible to install a supplementary pellet hopper, available in various capacities according to needs. The pellets can be conveyed in two ways: with an in feed screw or with a pneumatic feed system. • Pellet hopper with pneumatic feed Example of larger capacity pellet hopper placed in a room distant from the Foghet, with pneumatic conveyance system.
  • Page 31: Pellet Quality

    1.16 Pellet quality IMPORTANT! THE QUALITY OF THE PELLETS IS VERY IMPORTANT. PLEASE READ THE NEXT PAGE CAREFULLY. It is important to select pellets that are free of dirt and impurities. JOLLY-MEC CAMINETTI S.p.A. recommends using the same The Pellet Producers’ Association has established standards for type of pellets as those used to test the stove, as combustion producers of wood pellets.
  • Page 32: Use And Keeping The Installation And Maintenance Card

    1.17 Installation and maintenance card use and keeping • Card recipients The installation and maintenance card is intended for users responsible for stove operation; particular attention must be paid the parts concerning safety. • Purpose of the card The card contains information on the correct use of the stove, according to the purposes for which it was designed and built. It also provides information about weights, commissioning, repair and maintenance of the stove in compliance with the limits laid down by the Manufacturer, specified inside the card.
  • Page 33: Ecological Regulation

    1.18 Ecological rules 1.18.1 WASTE MATERIALS AND DISPOSAL The spare parts replaced during the life of the machine are considered waste and must be delivered to appropriate collection centres or entrusted to an authorized disposal. The ashes have to be placed in a metal container with lid off closure; till the embers extinguishes completely, the closed container should be placed on a non-combustible surface and far away from combustible materials.
  • Page 34: Flue

    2.1 Flue The flue is an all-important element for stove’s proper externally, it must be insulated to prevent the cooling of fumes functioning and must comply with the standards: and the formation of condensate. The same applies to the EN1856-1 -Fireplaces: requirements for metal fireplaces- section from the roof to the chimney cap.
  • Page 35: Prearrangement For Electrical Connections, Air Intakes And Positioning

    2.2 Prearrangement for electrical connections, air inlets and stove positioning Electrical connections must be carried out by skilled personnel according to the regulations in force (CE 2006/95 and 2004/108). Prearrangement of hot air ducting pipes Room temperature probe or room thermostat (to be placed away from the stove) Combustion...
  • Page 36: Adjusting The Feet

    19 mm wrench (see F . 1). 2.4 Foghea air heating stove cladding assembly steps The stove is supplied in two wooden crates on pallets, with the boiler body and cladding to be assembled on the spot after preparing and preassembling all the outside air intakes, the flue and the electrical connections.
  • Page 37 2.4 Foghea air heating stove cladding assembly steps • Foghea cladding assembly The various parts must be assembled using the special screws provided. Make sure to follow the instructions listed below, after carrying out the various connections. Before assembly, open the glass door of the stove 6, remove the support 7 undoing the 2 self-tapping screws located at the bottom, remove the door (holding it open, lift it up and out) and the damper control knob 10, as described in the relevant section of the assembly card.
  • Page 38: Fasi Di Montaggio Rivestimento Termostufa Fogo Ad Aria

    2.5 FOGO air heating stove cladding assembly steps The stove is supplied in two wooden crates on pallets, with the boiler body and cladding to be assembled on the spot after preparing and preassembling all the outside air intakes, the flue and the electrical connections.
  • Page 39 2.5 FOGO air heating stove cladding assembly steps • Fogo cladding assembly The various parts must be assembled using the special screws provided for correct fitting of the cladding. Make sure to follow the instructions listed below, after carrying out the various connections To facilitate carrying during installation, its is advisable to remove the parts 1, 3-A, 3-B, 3-C and 4 from the heating stove.
  • Page 40: Fitting The Damper And Regulating Unit

    2.6 Fitting the damper and regulating unit Proceed as follows: The fume damper must be assembled so that when the damper Fasten the support box for the regulating unit inside the cladding, with the supplied screws (see Fig. 2). Assemble the regulating unit is in vertical (nearly completely open), the dial horizontal (with on the rod and secure it with its grub screw.
  • Page 41: Caldo Control

    2.7 Caldo Control The Caldo Control is a Jolly-Mec patented device enabling automatic adjustment of the primary combustion air according to the air temperature read by the bulb (F . 5) in the boiler. This device gradually reduces the combustion air flow when the air temperature rises. The Caldo Control optimises stove fuel consumption, thus extending burn time.
  • Page 42: Installing Hot Air Ducting Pipes

    Example of Fogo stove side panel. NOTE! It is advisable to knock out the precut disk at the bottom (indicated by the arrow) to connect the hot air fan pipe to the outside of the cladding. That indicated also applies for the Foghea stove. F...
  • Page 43: Example Of Hot Air Ducting

    2.9 Example of hot air ducting NOTE! To duct the air to other rooms, connect the pipes to the top outlets of the stove. To deliver the air in the various rooms, see the examples. The air can be balanced by means of the grilles with adjustable closure. The air pipes must be taken to the rooms to be heated.
  • Page 44: Room Recycling Examples

    2.10 Example of ambient air recirculation hot air hot air recirculation recirculation compulsory rear suction (outside air inlet recommended) burner fan air suction Caldo Control air With the system of air ducted in other rooms it is advisable to create a return of air in the stove room...
  • Page 45: Simplified Electronic Controller Wiring Diagram

    2.11 Simplified electronic controller wiring diagram Electrical connections must be carried out by skilled personnel according to the regulations in force (CE 2006/95 and 2004/108). DIP-SWITCH POSITION ON Room thermostat probe OFF XXXXXX Dip-switch 1 must always be set to ON ON Air heating model To control the lighting of a boiler connected in parallel, set OFF Water heating model...
  • Page 46 Notes...
  • Page 47 Notes...
  • Page 48 Via S. Giuseppe, 2 - 24060 Telgate - BG - ITALIA Tel. +39 035 8359211 - Fax +39 035 833389 w w w . j o l l y - m e c . i t - i n f o @ j o l l y - m e c . i t...

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