Table of Contents
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Masibus Automation & Instrumentation Pvt. Ltd.
Sector-25, Gandhinagar-382044, Gujarat, India
+91 79 23287275-79
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B/30, GIDC Electronics Estate,
Email: support@masibus.com
Web: www.masibus.com
User's Manual
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+91 79 23287281 -82
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Table of Contents
Summary of Contents for Masibus 5002U-P
- Page 1 User’s Manual Masibus Automation & Instrumentation Pvt. Ltd. B/30, GIDC Electronics Estate, Sector-25, Gandhinagar-382044, Gujarat, India +91 79 23287275-79 +91 79 23287281 -82 Email: support@masibus.com Web: www.masibus.com Page 1 of 35...
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Page 2: Table Of Contents
TEMPERATURE CONTROLLER 5002U-P REF NO: m55A/om/201 Issue NO: 03 Contents 1. INTRODUCTION .................. 4 Foreword ........................ 4 Notice ........................4 Trademarks ......................4 Checking the Contents of the Package ..............4 Product Ordering Code ..................4 List of Accessories ....................5 Safety Precautions .................... - Page 3 TEMPERATURE CONTROLLER -5002U-P REF NO: m55A/om/201 Issue NO: 03 6.6 Calibration ..................... 20 6.7 Factory Reset Parameters ................20 7. PARAMETER FLOW CHART ............22 8. ALARMS .................... 24 9. CONTROL FUNCTION DETAILS ............26 10. CALIBRATION PROCEDURE............28 10.1 Ambient temperature adjustment ..............28 10.2 PV input sensor calibration ................
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Page 4: Introduction
1.INTRODUCTION Foreword Thank you for purchasing 5002U-P Temperature controller. This manual describes the basic functions and operation methods of 5002U-P. Please read through this user‟s manual carefully before using the product. Notice The contents of this manual are subject to change without notice as a result of continues improvements to the instrument‟s performance and functions... -
Page 5: List Of Accessories
TEMPERATURE CONTROLLER -5002U-P REF NO: m55A/om/201 Issue NO: 03 The Controller unit has a nameplate affixed to the one side of the enclosure.Check the model and suffix codes inscribed on the nameplate to confirm that the product received is that which was ordered. -
Page 6: Installation Details
TEMPERATURE CONTROLLER 5002U-P REF NO: m55A/om/201 Issue NO: 03 2. INSTALLATION DETAILS 2.1 How to Install Mounting method: Panel mounting To install the controller select a location where: no one may accidentally touch the terminals mechanical vibrations are minimal ... -
Page 7: External Dimensions And Panel Cutout Dimensions
TEMPERATURE CONTROLLER -5002U-P REF NO: m55A/om/201 Issue NO: 03 2.2 External Dimensions and Panel Cutout Dimensions Unit: mm Page 7 of 35... -
Page 8: How To Connect Wires
TEMPERATURE CONTROLLER 5002U-P REF NO: m55A/om/201 Issue NO: 03 2.3 How to connect wires Before carrying out wiring, turn off the power to the controller and check that the cables to be connected are not alive because there is a possibility of electric shock. -
Page 9: Hardware Specification Details
TEMPERATURE CONTROLLER -5002U-P REF NO: m55A/om/201 Issue NO: 03 3. HARDWARE SPECIFICATION DETAILS 3.1 Inputs Analog Input Input Type Thermocouple (E, J, K, T, B, R, S, N,C, G), RTD (Pt100), Current, Voltage Display Range Refer Table 6.1 - Page No. 22 Accuracy TC(E,J,K,T,C,J,N,C,G), RTD: ±... -
Page 10: Communication Details
TEMPERATURE CONTROLLER 5002U-P REF NO: m55A/om/201 Issue NO: 03 Relay / Alarm Output Relays 4(Configurable for control/Alarm) Type Single Change over (C, NO, NC) Rating 5A @ 230VAC / 30VDC Mode Proportional* or ON/OFF control (field selectable) Note: * proportional control settable for relay No.1 only... -
Page 11: Special Feature
TEMPERATURE CONTROLLER -5002U-P REF NO: m55A/om/201 Issue NO: 03 Humidity 20-95 %RH non-condensing Tempco FOR PV < 100ppm. FOR Retransmission(Current and Voltage) < 150ppm Instrument Warm-up Time 15 minutes after power on 3.8Special Feature Square RootExtraction Input Scalability (For Linear Input type) 4. -
Page 12: Transmitted Power Supply Wiring Diagram
TEMPERATURE CONTROLLER 5002U-P REF NO: m55A/om/201 Issue NO: 03 4.2 Transmitted Power Supply Wiring Diagram 5002U-P 5. FRONT PANEL DETAILS Name of Part Function Process Value Display process value. Display(PV) Display parameter name when user set parameter. Display error message when an error occurs. -
Page 13: Key Function Description
TEMPERATURE CONTROLLER -5002U-P REF NO: m55A/om/201 Issue NO: 03 Lamps(RL1 & RL2) the heat output. When Alarm 1 & 2 Occurs, Respective Alarm lamp will light (In Red). Alarm Indicator When Alarm 3 & 4 occurs, respective Alarm lamp (RL3 Lamps(RL3 &... - Page 14 TEMPERATURE CONTROLLER 5002U-P REF NO: m55A/om/201 Issue NO: 03 Example: How to change SET POINT:- SP.1 will be shown in operator mode and they can be editable. NOTE: ALL other parameters can EDIT according to the above steps. Page 14 of 35...
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Page 15: Menu Layout
TEMPERATURE CONTROLLER -5002U-P REF NO: m55A/om/201 Issue NO: 03 6. MENU LAYOUT 6.1 Run Time Indication/Function Following parameters can view or change during run time. For Thermocouple input type, Press Inc key to show ambient temperature. 6.2 Set Point Setting Pressing MENU key PV Display shows sp.1(SP.1) message . - Page 16 TEMPERATURE CONTROLLER 5002U-P REF NO: m55A/om/201 Issue NO: 03 (A2.SP) A2 . tP 0 to 22. Refer alarm Alarm 2 Type 0(none) type Table-8.1 (A2tP) A2 . HY Alarm 2 Hysteresis 1 to 250 (A2.HY) norm/ flsf Alarm 2 Logic A2 .
- Page 17 TEMPERATURE CONTROLLER -5002U-P REF NO: m55A/om/201 Issue NO: 03 levels.This level allows user to select input type and some other parameters as shown below. LEVEL 2: Functional Parameters Conf iguration Part -1 Parameter Setting name and Def ault Shows only...
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Page 18: Level - 3
TEMPERATURE CONTROLLER 5002U-P REF NO: m55A/om/201 Issue NO: 03 Rdly 0 to 99 ((rdly) Relay Delay Yes/no Input type SQrt Square Root for selected is 1:(YES) Linear Inputs Type (Sqrt) linear 0:(no) 1/2/3/4 point 1:(sp.1) SP . no() selectiontodisplay 1 (Set 2:(sp.2) - Page 19 TEMPERATURE CONTROLLER -5002U-P REF NO: m55A/om/201 Issue NO: 03 0:(0-20) – 0-20mA 1:(4-20) – 4-20mA 2:(0 - 5) – 0 – 5volt 3:(1 - 5) – 1 – 5volt 4:(0 – 10) - 0 -10volt Dir/ rev r1 . dr...
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Page 20: Temperature Controller -5002U-P
TEMPERATURE CONTROLLER 5002U-P REF NO: m55A/om/201 Issue NO: 03 (LOCK) 1:L3on 0:L3oF L4on/L4oF LoCk Lock LEVEL-4 1:L4on L4 ON Calibration (LOCK) 0:L4oF if lock is on user Password S . Pwd 0 to 9999 can set Set password to password for all (S.Pwd) - Page 21 TEMPERATURE CONTROLLER -5002U-P REF NO: m55A/om/201 Issue NO: 03 Factory Reset Mode: Parameter Setting name and Def ault Shows only (PV display) descr iption value (SV display) Symbol Name Password 0 to 9999 (Pwd) PARA (CAL)\(PARA) CAL- Only calibration L . def...
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Page 22: Parameter Flow Chart
TEMPERATURE CONTROLLER 5002U-P REF NO: m55A/om/201 Issue NO: 03 7. PARAMETER FLOW CHART Page 22 of 35... - Page 23 TEMPERATURE CONTROLLER -5002U-P REF NO: m55A/om/201 Issue NO: 03 NOTE: It is important that the controller be set up in proper manner. Failure to do so could result in incorrect operation, as changing some parameters will change other related functions.
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Page 24: Alarms
TEMPERATURE CONTROLLER 5002U-P REF NO: m55A/om/201 Issue NO: 03 8. ALARMS For all Alarm there are five settings. (As shown in LEVEL – 1 Menu) Set Value Type Hystresis Direction (Normal/Fail safe) Delay Latch SET VALUE: Alarm set point ALARM TYPES: Various alarm operations are shown in the reference figure. - Page 25 TEMPERATURE CONTROLLER -5002U-P REF NO: m55A/om/201 Issue NO: 03 Hystresis : Hystresis application is shown in the figure. Direction:All the figures here are shown considering the setting is Normal. If the settings are Fail Safe, the relays will behave exactly the opposite way. However, it‟s worth mentioning that the relays will be in off (de-energized state on Power on / reset condition).
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Page 26: Control Function Details
TEMPERATURE CONTROLLER 5002U-P REF NO: m55A/om/201 Issue NO: 03 A time delay can be provided for the actual output. Effects of delay are illustrated in the diagram below. Blinking Indication time Relay On / Close Contact O/p. Off / Open... - Page 27 TEMPERATURE CONTROLLER -5002U-P REF NO: m55A/om/201 Issue NO: 03 when the processing temperature comes to a balanced position near the setting value and a constant temperature is maintained, the most suitable value is selected by gradually narrowing the proportional band while observing the control results.
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Page 28: Calibration Procedure
TEMPERATURE CONTROLLER 5002U-P REF NO: m55A/om/201 Issue NO: 03 Filter Effects: Input (PV) Filtering for 2 second Filtering for 10 second Control Output Selection: RELAY CAN CONFIGUR AS OUTPUT TYPE RELAY1 RELAY2 RELAY3 RELAY4 ON-OFF ACTION USE FOR CONTROL ACTION... -
Page 29: Pv Input Sensor Calibration
TEMPERATURE CONTROLLER -5002U-P REF NO: m55A/om/201 Issue NO: 03 10.2 PV input sensor calibration tc.l.s When user enters in calibration menu, PV display shows message (Thermocouple/Linear Span) for sensor input span calibration for Thermocouple and Linear input type.Feed sensor input using a calibrator, such that process value is close to upper range value. -
Page 30: Communication Details
TEMPERATURE CONTROLLER 5002U-P REF NO: m55A/om/201 Issue NO: 03 automatically. Calibration for Retransmission output is over. Press MENU key to calibrate other parameters or press Escape key to come out to normal operation. Group Calibration Detail:- Group Input type Calibration for input... - Page 31 TEMPERATURE CONTROLLER -5002U-P REF NO: m55A/om/201 Issue NO: 03 ( Absolute Address 30001 to 30002) Absolute Data Minimum Maximum Access Parameter address Type value value Type 1 PV 30001 Integer -1999 9999 R 2 Ambient 30002 Integer 60 R Modbus parameters :( Absolute Address 40001 to 40063)
- Page 32 TEMPERATURE CONTROLLER 5002U-P REF NO: m55A/om/201 Issue NO: 03 37 PV Scale 40037 Char 1 R/W Output Direction 40038 Char 1 R/W 39 Relay Delay 40039 char 99 R/W 40 Square root 40040 Char 1 R/W 41 Set point Display...
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Page 33: Appendix
TEMPERATURE CONTROLLER -5002U-P REF NO: m55A/om/201 Issue NO: 03 2. User can configure instrument through Modbus, to set appropriate parameters value refer in MENU LAYOUT. 12. APPENDIX 12.1 Troubleshooting If the operating display does not appear after turning on the controller‟s power, follow the measures in the procedure below. -
Page 34: Pv Input Status Display During Burnout Condition
TEMPERATURE CONTROLLER 5002U-P REF NO: m55A/om/201 Issue NO: 03 12.2 PV Input Status Display During Burnout Condition Input type Display Input type Display Message Message TC-E (oPEn) PT 100(RTD) OPEN OPEN TC-J OPEN 0-10V DC UNDR TC-K OPEN 0 to 5V DC... -
Page 35: Retransmission Output1 Type Selection Settings
TEMPERATURE CONTROLLER -5002U-P REF NO: m55A/om/201 Issue NO: 03 12.4 Retransmission Output1 Type Selection Settings In this Model Retransmission Output come with the two different types Retransmission Output as - Current Output - Voltage Output Refer below figures for Jumper Setting to change Retransmission Output 1 type.
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