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Summary of Contents for E.J. Ozone Products ME800 series
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EOP-D73-001-7-002-05E (様式 EO-H0523-10) INSTRUCTION MANUAL Installation-type Ozone Analyzer Model ME800 series High Concentration Ozone Analyzer ME810 (Type S / Type R) Off-gas Ozone Analyzer ME820 Type S Published on January 24, 2017 EBARA JITSUGYO CO., LTD. MEASURING INSTRUMENT AND MEDICAL DIVISION...
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Classification Product name Quantity (Model, product code, etc.) High Concentration Product 1 unit ME810 (Type S / Type R) Ozone Analyzer 250 V, 1.25 A AC: EF012A Accessories Fuse 2 pcs. (Rush-resistant type, UL/CSA/PSE-compliant) E.J. OZONE PRODUCTS - 1 -...
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(1 set) • External Ozone destruct • 1/4 inch: BZ325A • Sample gas port coupling Option Roof assembly (1 set) BZ627A ● Only the optional parts you requested are supplied. ® *1: Swagelok coupling E.J. OZONE PRODUCTS - 2 -...
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(1 set) • Sample gas port coupling (*2) • 3/8 inch: BZ325B Option Roof assembly (1 set) BZ627A ● Only the optional parts you requested are supplied. ® *1: Swagelok coupling ® *2: Flowell coupling E.J. OZONE PRODUCTS - 3 -...
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External Ozone destruct (Select *1 or *2) BZ325 1 pc. (Optional parts) *1: 1/4inch:BZ325A *2: 3/8inch:BZ325B ® *1: Swagelok coupling ® *2: Flowell coupling *3: Contact us for the set of ozone decomposing catalyst (BZ327A). E.J. OZONE PRODUCTS - 4 -...
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Note 2: Minor or moderate injury includes burn, electric shock, etc. that do not require hospitalization or hospital visit for a long period of time for medical treatment. Property damage is defined as extended damage resulting from loss of properties and damage to equipment. E.J. OZONE PRODUCTS - 5 -...
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Oxidation/Dissolution, Sterilization, etc., but it is also informed that Ozone has 'Toxicity' for human bodies. Therefore, precautions should be taken to any exposure to Ozone leakage on the piping connections for Ozone sampling system and/or the wetted parts, and also the related equipments. E.J. OZONE PRODUCTS - 6 -...
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● Clean the analyzer at the time of periodic maintenance (maintenance/inspection). Before cleaning the analyzer, be sure to turn off the main power and the power switch, and clean the analyzer using dry cloth. E.J. OZONE PRODUCTS - 7 -...
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● Do not touch the lamp or its terminals and the stripped wire, because this lamp is lighting with high voltage. This can cause electric shock. E.J. OZONE PRODUCTS - 8 -...
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Flow diagram of High Concentration Ozone Analyzer (Type S) ........87 Figure- 66 Flow diagram of High Concentration Ozone Analyzer (Type R) ........88 Figure- 67 Flow diagram of Off-gas Ozone Analyzer (Type S) ............89 Figure- 68 Circuit diagram ....................... 90 E.J. OZONE PRODUCTS - 11 -...
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Reference material (3): Relation between pipe diameter and pipe length ........83 Reference material (4): Description of Pollution Degree 2 ............. 83 Reference material (5): How to fasten the coupling ................ 83 E.J. OZONE PRODUCTS - 12 -...
Use a gas not contained ozone, not be polluted (dry) as a zero calibration gas. Linearity: Within ±1% FS Repeatability: 0.2% FS or less Zero Adjustment: Zero calibration by integrated timer is performed once every 24 hours (in automatic operation). * Based on zero/interval setting E.J. OZONE PRODUCTS - 14 -...
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100–240 V AC ±10%, 50/60 Hz Power Consumption: 55 VA or less Dimensions: 321 (W) × 428 (H) × 202 (D) [mm] * Protruding parts are not included in these dimensions. Equivalent to NEMA4x (IP65) E.J. OZONE PRODUCTS - 15 -...
[26] [10] [25] [14] [13] [28] [50] [27] Protective cover : Optional parts [30] [41] [23] [12] [46] [18] [17] [19] [11] [24] [29] Figure- 4 Names of each part of ME820 Type S E.J. OZONE PRODUCTS - 21 -...
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The clamp fastens the power cable to be connected to the power terminal block. [18] Control cable fastening clamp The clamp fastens the control cable to be connected to the analyzer output terminal block. E.J. OZONE PRODUCTS - 22 -...
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The needle valve/bracket is used to fasten the needle valve and the stainless filter holder. [35] Zero gas flow rate control valve (ZERO VALVE) The zero valve is mounted to the High Concentration Ozone Analyzer (ME810 Type R) only to adjust the flow rate of the zero gas. E.J. OZONE PRODUCTS - 23 -...
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The cover protects the Ozone destruct. In addition, the cover protects the Ozone destruct against increased temperature. * Optionally available accessory [C] Pressure sensor The pressure sensor measures the sample gas pressure. * Optionally available E.J. OZONE PRODUCTS - 24 -...
Table- 2 Operation in the ALTP mode Display contents Switch Alarm 1 setting Sub display 1 Increment switch Alarm 2 setting Temperature value Sub display 2 Shift switch Pressure value E.J. OZONE PRODUCTS - 25 -...
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(9) Increment switch Press this switch to move to a desired parameter in each mode, change each setting, and change the setting operation and output operation. E.J. OZONE PRODUCTS - 26 -...
Figure- 6 How to change modes 5.2.1 Measurement mode Ozone concentration measurement is being made while [MES] mode indicator lamp stays on. See “5.4 Zero calibration” for details of zero calibration. E.J. OZONE PRODUCTS - 27 -...
0000 Enter (dA L) Mode Enter Analog output upper limit value setting FFFF Enter (dA H) Mode Enter Analog output offset value setting (dA o) 0000 Enter Mode Figure- 7 Typical setting mode transition E.J. OZONE PRODUCTS - 28 -...
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(the digit to be changed blinks), and select a “ ” “ ” “ ” 0000 0000 0000 desired value using the increment switch. The setting range is “ ” 0010 Setting from 0.000 to 2.000. method E.J. OZONE PRODUCTS - 29 -...
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(the digit to be changed blinks), and select a desired value using the increment switch. The setting range is “ ” “ ” “ ” 0000 0000 0000 from 0 to the maximum displayable value. Setting 0010 “ ” method E.J. OZONE PRODUCTS - 30 -...
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0 to 59. Note that if the setting is “0”, moving averaging “ ” “ ” “ ” 000 000 000 is not performed. “ ” Setting 010 * The factory default setting is “03” (3 times). method E.J. OZONE PRODUCTS - 31 -...
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The setting range is Setting Abcc Abcd from 0000 to FFFF. method Abcd AbcE * Appropriate factory default setting has been made. Contact us if setting change is required. E.J. OZONE PRODUCTS - 32 -...
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Increment Increment (23) Erroneous lamp ON detection setting (LPE) Erroneous lamp ON detection can be made valid or invalid. * Select [on] normally. Enter Erroneous lamp ON detection setting Enter (LPE) Mode Increment Increment E.J. OZONE PRODUCTS - 33 -...
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“ ” “ ” “ ” 000 000 000 changed blinks. 010 “ ” Setting * The factory default setting is “10”. method See “7.1 Preparation for measurement (2) Warm-up operation” for details. E.J. OZONE PRODUCTS - 34 -...
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* Find the pressure span calibration ratio by dividing the “actual pressure” by “displayed value” (sub display 2). (Find the ratio as the setting value “0”.) See “5.2.3 Check mode, (2) Temperature/pressure check” for details. E.J. OZONE PRODUCTS - 35 -...
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Intermittent zero purge time setting Warm-up operation time setting Hold Default setting Integrated lamp ON time clear setting Hold Default setting Pressure sensor atmospheric pressure calibration setting, Hold Default setting Pressure sensor span setting E.J. OZONE PRODUCTS - 36 -...
Enter Mode Figure- 8 Typical check mode transition (1) Sensor output check (SEn) Displays the light intensity of sensor 1 on sub display 1, and that of sensor 2 on sub display 2. E.J. OZONE PRODUCTS - 37 -...
0.75 1.00 Enter Test 2: Contact output (1) Enter (TE2) Mode Enter Test 3: Contact output (2) Enter (TE3) Mode Enter Test 4: Contact input (TE4) Enter Mode Figure- 9 Typical test mode transition E.J. OZONE PRODUCTS - 38 -...
Note, however, that zero point might deviate if the analyzer is not operated for a long period of time. In such a case, perform zero calibration again. E.J. OZONE PRODUCTS - 39 -...
See “5.2.2 Setting mode, (26) Intermittent zero interval setting” for details. Zero calibration timing chart External signal (INPUT) Zero gas Solenoid valve Data storage Data update Data Purge time (T) Zero calibration time (2T) Figure- 10 Zero calibration timing chart E.J. OZONE PRODUCTS - 40 -...
See “5.2.2 Setting mode, (25) Auto zero interval setting” for details. * This does not accept enter switch operation and the zero calibration input signal (external signal, command input). * Zero calibration is performed automatically when the power is turned on. E.J. OZONE PRODUCTS - 41 -...
● High-concentration measurement such as measurement of generated ozone: 0°C 1 atm. (1013.15 hPa (abs)) * The compensation temperature can be changed in the setting mode. In addition, the temperature compensation can be made valid or invalid. E.J. OZONE PRODUCTS - 42 -...
● A place where an explosive gas may be generated ● A place at an altitude exceeding 2000 m ● A place where opening/closing of a door causes contamination falling on Pollution Degree 2 or higher. E.J. OZONE PRODUCTS - 43 -...
At that time, insert the outlet side of the T-coupling into the coupling of the zero inlet, and fasten it with nuts. [4] Check that there is no gas leakage. Figure- 16 Zero gas/valve assembly E.J. OZONE PRODUCTS - 44 -...
* Before transporting the analyzer, fasten the sample gas pump by reversing the removing [2][3] ※ procedure. Figure- 19 (Insert the tip of the sample gas pump fixing Sample gas pump fixing bracket bracket to the position shown.) E.J. OZONE PRODUCTS - 45 -...
(top two positions) and the M8 screw, and fasten them together in order that the roof assembly becomes parallel with the top face of the enclosure. See “6.3 Installation, (2) Installation method” for details. Sandwich between the mounting bracket and M8 screw Figure- 20 Roof assembly E.J. OZONE PRODUCTS - 46 -...
* Enclosure-mount Ozone destruct Figure- 21 Maintenance space * The maintenance space shown in Figure- 21 illustrates the minimum required space not including piping and wiring installation space. Install the analyzer, taking these conditions into consideration. E.J. OZONE PRODUCTS - 47 -...
[3] Install wiring, being careful not to reverse the primary side (input side) and the secondary side (output side). [4] Be sure to connect the protective ground wire to the protective conductor terminal (PE terminal). E.J. OZONE PRODUCTS - 48 -...
Ø12 mm). Treat the cable as shown below, and attach a solderless terminal for M5 to the protective ground wire (PE wire), using an appropriate crimp tool. * Use a green/yellow wire when a single PE wire is to be used. E.J. OZONE PRODUCTS - 49 -...
[7] Attach the “rubber bush” to the control cable, being careful not to apply stress to the cable, and securely fasten it using the “fastening nut.” Also fasten the core wires and the sheath using a fastening band. E.J. OZONE PRODUCTS - 50 -...
(OFF) when the error is reset. The contact capacity is 250 V AC/30 V DC, 5 A (resistance load) and 250 V AC/30 V DC, 1.5 A (inductive load). E.J. OZONE PRODUCTS - 51 -...
Functional ground wire (GND wire) Heat-shrinkable tubing 85 mm Solderless terminal (M3) (Strip) −0/+1 5 mm −0/+1 80 mm 5 mm Signal cable Solderless terminal (M4) Terminal treatment Figure- 30 Treatment of signal cable E.J. OZONE PRODUCTS - 52 -...
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See “5.2.2 Setting mode, (24) Zero calibration mode setting and (27) Intermittent zero purge time setting” for details. ZERO IN Controller (−) (PLC) I: 10–15 mA DC I→ Figure- 32 Zero contact input circuit (when open collector is used) E.J. OZONE PRODUCTS - 53 -...
[4] Mount the cover to the Ozone destruct. See Reference material [3] for the relation between pipe diameter and pipe length. See “5.2.2 Setting mode, (30) Pressure sensor Figure- 35 Ozone exhaust atmospheric pressure calibration setting” for details. (enclosure-mount) E.J. OZONE PRODUCTS - 54 -...
See the following for the installation of the external Ozone destruct. See Reference material [3] for the relation between pipe diameter and pipe length. * Provide couplings and pipes, which are not accessories. E.J. OZONE PRODUCTS - 55 -...
The warm-up operation time can be selected within the range from 0 to 99 minutes by following the procedure described in “Warm-up operation time setting” in the setting mode. See “5.2.2 Setting mode, (28) Warm-up operation time setting” for details. E.J. OZONE PRODUCTS - 56 -...
1.0 to 2.0 L/min.) using the needle valve of the flowmeter. CAUTION Pay attention not to allow the pressure (normal pressure) supplied to inside the piping of the instrument to exceed the rated value. Otherwise leakage or failure may result. E.J. OZONE PRODUCTS - 57 -...
However, in the case where ozone gas analysis exhibits a different concentration value, and the analysis result and the displayed value should be matched, follow the procedures shown below. E.J. OZONE PRODUCTS - 58 -...
If the flow rate is not appropriate, adjust it. See “4. Names of each part and description of functions” for details. See “7.1 Preparation for measurement, (3) Flow rate adjustment” for details. E.J. OZONE PRODUCTS - 59 -...
The normal warranty period is 12 months after delivery. Note, however, that the analyzer may not be covered by the warranty depending on the state of use. (Packing materials, seals, and filters are not covered by warranty.) See “12. Warranty” for details. E.J. OZONE PRODUCTS - 60 -...
The parts that do not require overhaul or calibration can be replaced by educated/trained workers. The replacement work should be performed by educated/trained workers. Contact your dealer for the replacement of parts that require overhaul or calibration. E.J. OZONE PRODUCTS - 61 -...
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If the sensitivity of the sensor has changed significantly or the element itself has been deteriorated severely, they are handled as consumables and require replacement. * Gas calibration is required basically. E.J. OZONE PRODUCTS - 62 -...
See “5.2.3 Check mode, (1) Sensor output check” for details. See “9.5.2 How to adjust the sensor” for details. See “5.2.2 Setting mode, (29) Integrated lamp ON time clear setting” for details. E.J. OZONE PRODUCTS - 63 -...
[5] Attach the fuse cover, and fasten it with the screw. [6] Set the main power and the power switch of the analyzer to ON. Close the door, and perform concentration measurement. Figure- 43 How to replace the fuses E.J. OZONE PRODUCTS - 64 -...
* Be careful not to lose the removed couplings because they will be reused. [7] Check the mounting orientation of the solenoid valve, and mount a new solenoid valve to the solenoid valve bracket. E.J. OZONE PRODUCTS - 65 -...
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[9] Mount the solenoid valve assembly in order that COM of the solenoid valve comes close to the back side of the enclosure, and that the solenoid valve remains horizontal by fastening screws in two places. E.J. OZONE PRODUCTS - 66 -...
Mount the pump mount to the pump bracket, being careful with the orientation of each. * The rubber cushion deteriorates (cracks and hardening Figure- 49 Pump assembly occur). Be sure to replace it. E.J. OZONE PRODUCTS - 67 -...
OFF. * If they are fastened with a banding band, etc. cut it with a nipper, etc. [2] Remove the pipe (tube) from the one-touch coupling on the outlet side of the Ozone destruct E.J. OZONE PRODUCTS - 68 -...
[5] Fasten the nut with your hand until it stops, and then refasten it using a tool by approximately 1/16 turn. * Be careful not to damage the O-ring. [6] Check that no leakage is occurring, and perform concentration measurement. E.J. OZONE PRODUCTS - 69 -...
[4] Check that no leakage is occurring, set the main power and the power switch of the analyzer to ON, close the door, and perform concentration measurement. Figure- 55 How to replace the sample gas filter E.J. OZONE PRODUCTS - 70 -...
[1] Check that the main power (circuit breaker) and the power switch of the analyzer are set to OFF. [2] Loosen the two screws fastening the flowmeter bracket, and remove the flowmeter bracket (assembly). E.J. OZONE PRODUCTS - 71 -...
[6] Set the main power and the power switch of the analyzer to ON, close the door, and perform concentration measurement. Figure- 60 How to replace the membrane drier E.J. OZONE PRODUCTS - 72 -...
Blink and E6 ON) can be reset, and concentration value is displayed. But the abnormal signal output (“ERR” of mode indicator lamp) is continued. If the light intensity of the sensor is zero (sub display: “0000”), the analyzer follows the operations shown below because concentration cannot be calculated properly. E.J. OZONE PRODUCTS - 73 -...
1. More specifically, E1 is output when the light intensity of sensor 1 decreases to 1/10 or lower of that of sensor 2. If the light intensity increases, normal operation restarts automatically. * Not operated for 5 minutes after the power is turned on. E.J. OZONE PRODUCTS - 74 -...
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* Not operated for 5 minutes after the power is turned on. * Normal operation restarts if the lamp control voltage returns to normal. The analyzer then enters the warm-up operation mode. E.J. OZONE PRODUCTS - 75 -...
In the default mode, setting error display is given if improper password is entered. (Major setting items) Span setting, analog full-scale setting, auto zero interval setting, pressure sensor atmospheric pressure calibration setting, pressure sensor span setting, default mode setting. E.J. OZONE PRODUCTS - 76 -...
*Operated in 5 minutes after the power is turned on. cable, and restart the analyzer. Contact us if the control symptom persists. voltage alarm display * Interface cable: Cable connecting the indicator and the control board. E.J. OZONE PRODUCTS - 77 -...
Be sure to select mandatory items marked with []. If there is no designation, standard selection [] will become applicable. Normally in standard specification, optional functions (OP) and optional codes are [None]. E.J. OZONE PRODUCTS - 78 -...
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Be sure to select mandatory items marked with []. If there is no designation, standard selection [] will become applicable. Normally in standard specification, optional functions (OP) and optional codes are [None]. E.J. OZONE PRODUCTS - 79 -...
(3) The scope of warranty for failures due to unprecedented causes will be determined by discussion on a case-by-case basis. Note that this specification is subject to change without prior notice due to improvement. E.J. OZONE PRODUCTS - 80 -...
/No ERR /ERR ON display) nt state) nt state) permitted) again) permitted) OUT2,3 OUT1(MES) OUT5(ERR) (AL1/AL2) Signal — — — Signal output No output Signal output (Valid) output (Invalid) (Valid) E.J. OZONE PRODUCTS - 81 -...
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E3 only, the operation listed in the above Table- 10 is followed as the warm-up operation. * The operation at the time of power ON is the same as that of the lamp control voltage (upper limit) error. * See “10 Error display” for “E3” and “E6” (blink). E.J. OZONE PRODUCTS - 82 -...
Reference material (5): How to fasten the coupling ® • See the mounting procedure of Swagelok tube fittings. ® • See the mounting procedure of Flowell 30-series tube fittings. ® • See the mounting procedure of PISCO tube fittings (Quick-Fitting Joint). E.J. OZONE PRODUCTS - 83 -...
EOP-D73-001-7-002-05E ■ Outline drawing (1) Outline drawing of Type S High Concentration Ozone Analyzer Figure- 62 Outline drawing of Type S High Concentration Ozone Analyzer E.J. OZONE PRODUCTS - 84 -...
EOP-D73-001-7-002-05E (2) Outline drawing of Type R High Concentration Ozone Analyzer Figure- 63 Outline drawing of Type R High Concentration Ozone Analyzer E.J. OZONE PRODUCTS - 85 -...
EOP-D73-001-7-002-05E (3) Outline drawing of Type S Off-gas Ozone Analyzer Figure- 64 Outline drawing of Type S Off-gas Ozone Analyzer E.J. OZONE PRODUCTS - 86 -...
EOP-D73-001-7-002-05E (2) Flow diagram of High Concentration Ozone Analyzer Type R Figure- 66 Flow diagram of High Concentration Ozone Analyzer (Type R) E.J. OZONE PRODUCTS - 88 -...
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