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Ohlins FGRT 219 Mounting Instructions page 2

Front fork for yamaha yzf-r1

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Mou tI g I stRuCtIo s
arninge!
We strongly recommend to let an authorized
Öhlins dealer install this product.
arninge!
If you work with a lifted vehicle, make sure that it
is safely supported to prevent it from tipping over.
otte!
1
When you work with this product, see the
vehicle service manual for vehicle specific
procedures and important data.
otte!
1
Before you install this product clean the vehicle.
1
Put the motorcycle on a work stand so that the
front wheel barely touches the ground.
2
Remove the front fender, brake calipers, speed
sensor and the front wheel. Refer to the vehicle
service manual for correct procedure.
3
Measure the distance from the top of the outer
fork leg to the top of the upper triple clamp.
Note this distance.
otte!
1
It is very important that the Öhlins front fork is
installed at the exact same posiition as the OEM
front fork.
4
Loosen the bolts to loosen the upper and the
lower triple clamps.
5
Remove the fork legs from the motorcycle.
2x bolt
01046-38
Loctite 243
Torque 4 Nm
Bracket
21665-17
6
2
Apply Loctite 243 or similar to the bolts. Install
the supplied fender brackets to the fork legs,
see figure 6. Tighten the screws to 4 Nm.
7
Install the fork legs in the triple clamps at the
same position as measured in step 3. Turn the
handle bars fully from side to side to make sure
that nothing restricts the movement, and that
the throttle cable and the wire harness run in
smooth bends.
1
The eccentrically machined surfaces on the
outer tube must be at a 90º angle from the
vehicle direction.
2
4
6
2x bolt
01046-38
Loctite 243
Torque 4 Nm
Bracket
21665-17
Bracket
2x bolt
21665-09
01046-38
Loctite 243
Torque 4 Nm
otte!
3
Bracket
21665-09
2x bolt
01046-38
Loctite 243
Torque 4 Nm

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