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ISO 9001: 2008
EN ISO 14001: 2004
www.optima-engineering.com
SECURITY SYSTEMS
Sliding Gates
&
Operators
INSTALLATION INSTRUCTIONS
HEAVY DUTY ELECTROMECHANICAL
SLIDING GATE OPERATORS

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Summary of Contents for Optima ESGO 4000

  • Page 1 ISO 9001: 2008 EN ISO 14001: 2004 www.optima-engineering.com SECURITY SYSTEMS Sliding Gates & Operators INSTALLATION INSTRUCTIONS HEAVY DUTY ELECTROMECHANICAL SLIDING GATE OPERATORS...
  • Page 2: Table Of Contents

    4.1.1 Manuel Release of the Electromechanical Sliding Gate Operator ......16 5. MAINTENANCE ......................16 6. PRACTICAL TROUBLESHOOTING PROCEDURES ..........18 7. CE DECLERATION ....................... 19 8. ISO 14OO1 : 2004 CERTIFICATE ................20 9. ISO 9001 : 2008 CERTIFICATE ................21 www.optima-engineering.com...
  • Page 3: Specifications

    SYSTEM SPECIFICATIONS DATASHEET www.optima-engineering.com...
  • Page 4: General Information

    In that case, manufacturer takes no responsibility.  Installation of the product close to the moving machines like presses, cranes, etc. may cause dangerous outcomes. Thus a safety zone should be given between these machines and the product. www.optima-engineering.com...
  • Page 5: General Warnings About Maintenance

    Periodically make maintenance and check if the product is working properly.  When needed, use only the spare parts manufactured by the manufacturer for maintenance.  Note every maintenance onto a card and spare that card for the future operations needed. www.optima-engineering.com...
  • Page 6: General Information About Electromechanical Sliding Gate Operator

    Optima electronical sliding gate operators are designed for high traffic, commercial and industrial applications. ESGO 4000 operator is suitable for doors which weigh up to 4000 kg. The operator is completely heavy duty. Cabinet is manufactured from 2.5 mm thick sheet metal, galvanized, electrostatically epoxy powder coated.
  • Page 7: Standard And Optional Features In Electromechanical Sliding Gate Operator

    1.3 Standard features of ESGO 4000 1.1.1 Type : Heavy Duty 1.1.2 Power Supply : 220 VAC  %10, 50-60 Hz 1.1.3 Motor : : 2 HP, self-braking 1.1.4 Maximum Lead Weight: 4000kg 1.1.5 Drive : Rack and pinion 1.1.6 Electric Cut Off : Gate can be opened or closed manually by key-release sub- mechanism 1.1.7 Speed : 30 cm/sec, adjustible with optional frequency controller...
  • Page 8: System Components

    Prevention (Epoxy Coated) painted in order to prevent rusting.The electromechanical sliding gate operator will be installed in reinforced concrete foundation. 1. Helical Gears 2. Transmitter Rod 3. Alignment Bearings 4. Pinion 5. Reducer 6. Mechanism Base Plate 7. Anchoring Plate Picture 2. Sliding Gate Mechanism www.optima-engineering.com...
  • Page 9: Cabinet Features

    As you see below the drawing, we use a sensor for reduction the speed of sliding gate operator. By means of this sensor, when the gate is closed or opened , gate will be damp at end point. And so the operator will be run much high performance. ADJUSTABLE METAL PART FOR SENSOR www.optima-engineering.com...
  • Page 10 Cabinet Control Panel. No other comment could be given until the process is accomplished. 4 Loop Detector Loop detector is a optional accessory. 5 Keyboard ON/OFF key, anyone can control without key. www.optima-engineering.com...
  • Page 11 Telemechanic Zelio PLC Card VDC, Password protected, programmable software operated PLC card user interface. 8 inputs and 4 outputs are used. 9 Terminal Group A- 220V Input a) 220 VAC b) Neutral B- Motor Output a) U b) V c) W www.optima-engineering.com...
  • Page 12: Usage Of Frequency Controller

    11 Power Supply AC/DC Converter. As the energy supplied to the system is from mono phase 220 VAC, this device changes the voltage to 24 VDC in order to supply power to some of the components in the system. www.optima-engineering.com...
  • Page 13: Installation

    3. INSTALLATION Plugging of the upper part Picture 6. Take off 4 pieces of the metric 6 bolts and nuts using Allen key no: 5 and plug off the upper plate of the electromechanical sliding gate. www.optima-engineering.com...
  • Page 14: Preparation And Installation Of Foundation

    Tighten the metric 12 nuts to the pivoting bolts. Fig.2 Mounting of the sliding gate on to the anchoring plate CONCRETE www.optima-engineering.com...
  • Page 15 OPERATION MAINTENANCE www.optima-engineering.com...
  • Page 16: Operation Instructions

    80X40X2.5 PROFILE CONCRETE DETAIL ''A'' Fig.3 Front View of Electromechanical Sliding Gate Operator In case of power cut-offs, in order to open the electromechanical sliding gate operator manually, the electromechanical sliding gate operator should be released from the electric motor. www.optima-engineering.com...
  • Page 17: Maintenance

    However, for harsh outdoor working conditions and high frequency usage, it is advised that the electromechanical sliding gate operator should be maintained periodically after two years of time. This periodic maintenance should be made by skilled technicians. www.optima-engineering.com...
  • Page 18: Practical Troubleshooting Procedures

    If the PLC is OK but electromechanical sliding gate operator is not running, check motor input cable connections. If electromechanical sliding gate operator seems not to be working normally check photocell cable connections. * If the system is not running after all these controls please contact with the manufacturer. www.optima-engineering.com...
  • Page 19: Ce Decleration

    DECLARATION OF CONFORMITY FOR MACHINES (DIRECTIVE 98 / 37 EEC, ATTACHMENT II , PART B) Manufacturer OPTÝMA MÜHENDÝSLÝK LÝMÝTED ÞÝRKETÝ KERESTECÝLER SANAYÝ SÝTESÝ 3. CADDE NO:8 SARAY 06980 KAZAN / ANKARA/ TÜRKÝYE Declares that the products,  SGO SERIES SLIDING GATE OPERATORS are constructed to be incorporated in a machine or to be assembled with other machinery to construct a machine considered modified by the directive 98 / 37 EEC are in confirmity with the regulations of the following EEC directives.

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