Summary of Contents for JOSAM JH400
- Page 1 JH400 Instructions for Use and Safety Regulations Induction Heater JH400 T 98 1 1201...
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Page 2: Table Of Contents
Installation of the wheels . . . . . . . . . . . . 16 How to lift the JH400 . . . . . . . . . . . . . . . 16 Manufacturer . -
Page 3: Foreword
Induction Heater JH400 induction heating FOREWORD JH400 is a mobile induction heater which is used to heat metallic parts on vehicles without damaging nearby parts . All other use of the equipment, or use that is contrary to the instructions in this manual, can cause personal injury and/or machine damage . -
Page 4: Warranty
Induction Heater JH400 induction heating Warranty JOSAM AB offers a one-year guarantee from the date of delivery . This guarantee covers material defects and assumes normal care and maintenance . The guarantee assumes that: • the equipment is correctly installed and inspected in accordance with current local regulations . -
Page 5: Information
. No part of this publication may be reproduced, stored in a system for information retrieval or be transmitted in any form, in any manner, without JOSAM AB’s written consent . IMPORTANT! Read this manual carefully to become familiar with the proper operation of the equipment . - Page 6 Induction Heater JH400 induction heating JH400 is a mobile induction heater which is used to heat metallic parts on vehicles without damaging nearby parts . The induction heater can produce heat without physical contact and without an open flame. The heater ensures minimal dismantling of nearby heat sensitive parts .
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Page 7: Marking
Induction Heater JH400 induction heating MARKING Name plate The name plate is placed at the rear of JH400 . -
Page 8: Safety
JH400 has been designed and tested to meet strict safety requirements . Please read the following instructions carefully before operating JH400 and refer to them as needed to ensure the continued safe operation of the heater . Information provided in this manual describes... - Page 9 Induction Heater JH400 induction heating WARNING! Warns of risks for personal injuries and or damages to equipment . The following warnings and important notices are used in the instruction manual: Warning (in bold type) is used in this manual to indicate a possible danger that could lead to personal injury .
- Page 10 Risk for electrical shock . WARNING! When operating, servicing or working in the immediate WARNING! area around JH400, the user Do not fill the water tank with should not wear or use metal anything but Decalcified water objects such as watches, rings, mixed with High-Tech fluid.
- Page 11 The inductor may be hot . Risk be done with the water tank for burning injuries . empty or the tank is placed out side the JH400 . This is due to the risk of water leakage and IMPORTANT! possible structural damage of...
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Page 12: Safety Signs
Disconnect the supply before performing any service or installation work . WARNING While the Induction heater JH400 is activated there is a magnetic field from the inductor head in the immediate area . WARNING The induction heater JH400 can inhibit pulse generators . -
Page 13: Placement Of Safety Signs
Induction Heater JH400 induction heating Placement of safety signs The safety signs are placed at the rear of JH400 as follows:... -
Page 14: Safety Devices
JH400 is connected to earth . There is a residual current breaker operator (RCBO) which is built into JH400 . There is also a fuse and if the power exceeds 16 A, the fuse will switch of the heater . -
Page 15: Installation
. Check JH400 carefully to make sure that no damage has occurred during transport . If any part is damaged or missing, the heater may not be used until the part is repaired or replaced . -
Page 16: Installation Of The Wheels
Induction Heater JH400 induction heating Installation of the wheels How to lift the JH400 Lift the JH400 in the handle and between the front and back wheel . -
Page 17: Filling The Water Tank
Improper handling may result in personal injury and/or damage to the equipment . WARNING! Risk for condense in JH400 . Fill the water tank with room tempered, not cold water . If moving the JH400 from a cold place, leave it to rest until the water warms up to room temperature . -
Page 18: Connection Of Electric Supply
When using max (step 5) of the output power, the supply must be protected with a 16 A fuse . The connection of JH400 to the electrical supply is done as follows: • Plug JH400 to a wall outlet . -
Page 19: Operation
Induction Heater JH400 induction heating OPERATION General Before you begin using JH400, be sure to read the instructions in this instruction manual and that you understand them . JH400 is inspected and checked prior to leaving the factory to guarantee consistent quality and maximum reliability . -
Page 20: Key Functions
Induction Heater JH400 induction heating Key functions Increase power Decrease power On/Off Power indicator The following key functions are found onto the control panel: On/Off To be able to use the induction heater, the “On/ Off” button must be activated once the heater as been connected to main supply . -
Page 21: Alarm Indicators
Induction Heater JH400 induction heating Alarm indicators Water flow Over temperature General electronic alarm The alarm indicators inform the user that something is wrong with the heater . The alarm indicators are marked with red LEDs . Over temperature The red LED “Over temperature” is lighted if the electronics gets overheated . -
Page 22: Operation Indicator
Induction Heater JH400 induction heating Operation indicator Trigger activated The following operation indicator gives the user information during operation . The operation indicator is marked with a green LED . Trigger activated The green LED “Trigger activated” is lighted when the trigger, on the handle, is pressed . -
Page 23: Using The Heater
. Risk for personal injury . NOTE: JH400 heats all magnetic materials . When heating aluminium (being non-magnetic), in connection with shrinking, the inductor will repel from the work piece . -
Page 24: Service And Maintenance
. Clean if necessary . Yearly inspection Check all water hoses from the pump to the connections to the electronics, to make sure that the hoses are not aged or cracked . Contact JOSAM AB service personnel . -
Page 25: Cleaning
Induction Heater JH400 induction heating Cleaning Clean JH400 externally with a damp cloth soaked in soaped water . NOTE: Never hose or clean the heater by using high-pressure washing equipment . Checking the residual current breaker At least once a year, the residual current circuit breaker must be checked: •... -
Page 26: Changing The Inductor Head
O-ring gasket If needed, change the O-ring gasket on the inductor head . Replace a new inductor head onto the handle by tenderly tightening the inductor head by hand . NOTE: Only use an inductor head supplied by JOSAM AB . -
Page 27: Changing The Field Amplifier
Induction Heater JH400 induction heating Changing the field amplifier (spare part) NOTE: Before doing any repair of the unit, disconnect the power supply by unplugging the power cord . Remove the screw that holds the cover . Use a screw driver to carefully lift the cover from the induction head . - Page 28 Induction Heater JH400 induction heating Clean the inside of the loop so that the new field amplifier fits perfectly. Apply new heat paste to assure a good thermal contact between the field amplifier and the cooling loop. Fit the field amplifier tight to the...
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Page 29: Emptying The Water Tank
Induction Heater JH400 induction heating Emptying the water tank Normally, the water tank is never to be emptied . But if something unexpected occurs, the water tank can be emptied as follows: Open the front cover . Loosen the straps and slide out the water tank . -
Page 30: Troubleshooting
Risk for electrical shock . WARNING! When operating, servicing or working in the immediate area around JH400, the user should not wear or use metal objects such as watches, rings, keys etc . Otherwise, these objects could be heated by the magnetic field from JH400 which might cause burning injuries . -
Page 31: Troubleshooting Table
Induction Heater JH400 induction heating The following troubleshooting table is useful when tracing the faults . The table lists the most common faults and their possible causes and there might be additional faults and possible causes other than those listed in the table . -
Page 32: General Information
Induction Heater JH400 induction heating GENERAL INFORMATION Manufacturer Josam AB Box 418, Maskingatan 5 SE-701 48 Örebro Sweden Machine designation JH400 Intended usage areas and environments The machine is intended to be used indoors in a workshop environment for repairing vehicular damages . -
Page 33: Technical Data
Induction Heater JH400 induction heating TECHNICAL DATA Dimensions including handle and wheels (LxWxH): . . . . . . . . . . 520 x 360 x 990 mm Weight with full cooling water tank: . -
Page 34: Conformity With Directives And Standards
Induction Heater JH400 induction heating Conformity with directives and standards JH400 range is designed and manufactured by Car-O-Liner AB, which is an EN-ISO 9001/14001 accredited development and manufacturing organisation .The JH400 range complies with the following standards:... -
Page 35: Ec Declaration Of Conformity
Induction Heater JH400 induction heating EC DECLARATION OF CONFORMITY... - Page 36 Induction Heater JH400 induction heating This page has been deliberately left blank . Manufacturer: JOSAM AB Box 419 • SE-701 48 • ÖREBRO, Sweden Telefon: +46 19 30 40 00 • Fax: +46 19 32 03 16 E-mail: info@josam.se • Internet: www.josam.se...
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