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AirVerter AV-096 User Manual

Hvlp paint spray system

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Model 96
HVLP PAINT SPRAY SYSTEM
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Model AV-096
Smith Eastern Corporation
10630-S Riggs Hill Road • Jessup, Maryland 20794-9425 USA
301.497.7600 • 800.937.HVLP (4857) • Fax 301.497.7613
model96@airverter.com • www.airverter.com
Compliance • Quality • Performance • Reliability
© 2000 Smith Eastern Corporation
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2010-03-16

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Summary of Contents for AirVerter AV-096

  • Page 1 Model 96 HVLP PAINT SPRAY SYSTEM ’ ’ Model AV-096 Smith Eastern Corporation 10630-S Riggs Hill Road • Jessup, Maryland 20794-9425 USA 301.497.7600 • 800.937.HVLP (4857) • Fax 301.497.7613 model96@airverter.com • www.airverter.com Compliance • Quality • Performance • Reliability © 2000 Smith Eastern Corporation...
  • Page 2: Warranty

    To accomplish effective atomization of a liquid at low pressure (below 10 PSI) it is necessary to ® substantially increase the air volume (CFM). The AirVerter Inductor, a patented system, converts high- pressure compressed air to low pressure air (10 PSI or below) and increases air volume substantially.
  • Page 3: Equipment Requirements

    Inductor (AV-005) requires a minimum 5 HP compressor. Be certain to follow manufacturer’s instructions. OPERATING INSTRUCTIONS A. The Model AV-096 Spray Gun operates with a Using a Two-Quart or Larger constant flow of air through the gun. Remote Pressure Pot trigger controls the fluid flow only.
  • Page 4 ® AirVerter Model 96 HVLP Paint Spray System E. Ensure needle packings properly B. Adjust the pattern by turning the Pattern Control Knob on top of the Spray Head. This adjusted. Needle packings are preset at the knob has a 90-degree range (full fan to round).
  • Page 5: Wear Items

    WEAR ITEMS ® A. Replace Fluid Needle and Nozzle when the B. Replace the inductor filter on the AirVerter Inductor when it becomes clogged and can Needle extends 3/32″ beyond the Nozzle. no longer be cleaned. A filter must be used...
  • Page 6 ® AirVerter Model 96 HVLP Paint Spray System MODEL 96 SPRAY GUN AV-096 MAINTENANCE INSTRUCTIONS A – Must Clean B – Must Lubricate C – High Wear DO NOT OPERATE SPRAY GUNS WITHOUT PERSONAL SAFETY EQUIPMENT...
  • Page 7 ® AirVerter Model 96 HVLP Paint Spray System NEEDLE, NOZZLE AND AIR CAP SELECTION GUIDE Select the proper fluid nozzle and needle for the material to be sprayed. Needle and nozzle are a matched set - machined to act as a valve. Replace the Needle and Nozzle when the Needle protrudes approximately 3/32″...
  • Page 8 ® AirVerter Model 96 HVLP Paint Spray System MODEL 96 SPRAY GUN AV-096 PARTS LIST Part # Description Part # Description ® AirVerter High Pressure AV-174 4940-01-395-8178 AV-005 4940-01-391-9274 Inductor Air Valve Assembly Air Pressure AV-176 AV-007 4940-01-440-1125 Nylon Inserts...
  • Page 9 ® AirVerter Model 96 HVLP Paint Spray System MODEL 96 SPRAY GUN AV-096 ILLUSTRATED PARTS BREAKDOWN AV-115 AV-122 AV-9612 AV-120 AV-9626 AV-113 AV-9603 AV-9605 AV-9606 AV-111 AV-112 AV-107 DT-129A AV-9608 AV-118 AV-101 AV-9602 AV-9607 AV-116 AV-117 AV-9601 AV-119 AV-189 AV-177...
  • Page 10 ® AirVerter Model 96 HVLP Paint Spray System MODEL 96 SPRAY GUN AV-096 TROUBLESHOOTING GUIDE Trouble Probable Cause Remedy 1. Blockage in fluid nozzle 1. Clean or replace; strain paint 2. Loss of air pressure in cup 2. Search for air leaks and check cup gasket 3.
  • Page 11 ® AirVerter Model 96 HVLP Paint Spray System AV-9625 - BENCH PARTS KIT MODEL 96 AV-096 SPRAY GUN Part # Description AV-009 4310-01-395-7387 Inductor Filter (pkg of 5) AV-021 5365-01-395-1464 Filter Retainer AV-022 4720-01-439-9258 Atomizing Air Hose AV-101 4940-01-353-8802 Pattern Control Ring...