Table of Contents
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WARNING
If the information in this manual is not followed exactly, a fire or explosion may result causing
property damage, personal injury, or death.
WARNING
To maintain the safety & longevity of your appliance, read and follow the maintenance schedule in-
formation throughout this manual.
•
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other
appliance.
•
WHAT TO DO IF YOU SMELL GAS
•
Do not try to light any appliance
•
Do not touch any electrical switch; do not use any phone in your building.
•
Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
•
If you cannot reach your gas supplier, call the fire department.
•
Installation and service must be performed by a qualified installer, service agency or the gas supplier.
Date: 10/6/2016
User's Information Manual
CHALLENGER
CC50s, CC85s, CC105s, CC125s, CC125Hs, CC150s
FOR YOUR SAFETY
SOLO
2016-40 Challenger Solo User Manual
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Table of Contents
Summary of Contents for ACV Triangle Tube CHALLENGER SOLO CC50s
- Page 1 User’s Information Manual CHALLENGER SOLO CC50s, CC85s, CC105s, CC125s, CC125Hs, CC150s WARNING If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury, or death. WARNING To maintain the safety & longevity of your appliance, read and follow the maintenance schedule in- formation throughout this manual.
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Page 2: Table Of Contents
Table of Contents Section I: Product & Safety Information ..........................1 Definitions ..................................1 Safety Information ..............................1 Homeowners ................................1 Warranty ..................................2 Service and Maintenance............................3 CHALLENGER Operation............................3 Appliance & System Water............................3 Section II: Combustion Air - Prevention of Contamination ....................4 Combustion Air Contamination ..........................4 Section III: Maintenance Schedule ............................5 Service Technician..............................5 Owner Maintenance ..............................5... -
Page 3: Section I: Product & Safety Information
1. Product & Safety Information Section I: Product & Safety Information 1.2 Safety Information DANGER Definitions The following terms are used throughout this manual to bring Do not use this appliance if any part has been under attention to the presence of potential hazards or important water. -
Page 4: Warranty
1. Product & Safety Information WARNING WARNING A byproduct of any gas fired appliance (stove, fireplace, clothes dryer, water heater, furnace, boiler, etc.) is car- ACV-Triangle Tube accepts no liability for any damage, bon monoxide. In the absence of any state or local injury, or loss of life resulting from incorrect installa- codes requiring the installation of carbon monoxide de- tion, alteration of any factory supplied parts, or the use... -
Page 5: Service And Maintenance
1. Product & Safety Information Appliance & System Water WARNING • Have the appliance and system water chemistry checked at least annually by a qualified service technician. Failure to adhere to the guidelines on this page can re- • Do not use petroleum-based cleaning or sealing compounds in sult in substantial property damage, serious injury or the appliance or system. -
Page 6: Section Ii: Combustion Air - Prevention Of Contamination
2. Combustion Air - Prevention of Contamination Section II: Combustion Air - Prevention of Con- 2.1.1 Potential Contaminating Products tamination • Spray cans containing chloro/fluorocarbons • Permanent Wave Solutions 2.1 Combustion Air Contamination • Chlorinated wax WARNING • Chlorine - based swimming pool chemicals / cleaners •... -
Page 7: Section Iii: Maintenance Schedule
3. Maintenance Schedule Section III: Maintenance Schedule 3.2 Owner Maintenance 3.2.1 Periodic Service Technician Check the area around the appliance. At least on an annual basis the following maintenance should be Check and remove any blockage from the combustion air inlet performed by a qualified service technician. -
Page 8: Section Iv: Maintenance Procedures
4. Maintenance Procedures Section IV: Maintenance Procedures 4.1.2 Check Combustion Air Inlets Verify that ventilation air openings to the mechanical room are open and unobstructed. WARNING Verify that the appliance’s vent termination and combustion air The CHALLENGER must be inspected and serviced an- intake are clean and free of obstructions. -
Page 9: 6-Month Maintenance
4. Maintenance Procedures While the appliance is operating, check the discharge end of the 4.3 6 - Month Maintenance condensate drain tubing. Ensure no flue gas is leaking from the 4.3.1 Check Water and Gas Piping condensate drain tubing by holding your fingers near the Remove the appliance front jacket panel and perform a gas leak opening. -
Page 10: Section V: Operating Instructions
5. Operating Instructions Section V: Operating Instructions FOR YOUR SAFETY READ BEFORE LIGHTING If you do not follow these instructions exactly, a fire or explosion may result causing substatial WARNING property damage, personal injury or loss of life. A. This appliance does not have a pilot. It is equipped with an C. -
Page 11: Section Vi: Appliance Control Display
6. Appliance Control Display Section VI: Appliance Control Display Buttons Indicators 1. On/O (Lit when on) A. On/O 2. CH operation or setting maximum CH temperature B. Parameter 3. DHW operation with optional Triangle Tube C. Decrease SMART/COMFORT I.F.W.H. D. Increase 4. - Page 12 6. Appliance Control Display Operating Main Display Display Parameters Factory Settings Adjustments Description (Flashing) (Flashing) 186ºF [86ºC] CH Maximum Boiler Temperature Adjustment range 86ºF to 194ºF [30ºC to 90ºC] Not applicable 140ºF [60ºC] Adjustment range 104ºF to 149ºF [40ºC to 65ºC] Installation type 0=Combi (Heat and DHW) 1=Heating + SMART/COMFORT I.F.W.H.
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Page 13: Setting The Appliance Parameters
6. Appliance Control Display 6.3 Setting the Appliance Parameters button to close the parameter menu and store the changes. The main display will go blank and a P will be displayed in the Press the “ ” button at the display panel for approximately 2 operating display to indicate the parameter changes have been to 3 seconds until main display begins to flash. -
Page 14: Error Mode
6. Appliance Control Display 6.4 Error Mode Table 1: 12 kOhm NTC Sensor Resistance If a boiler fault occurs, the CHALLENGER enters a hard lockout Temperature (°F) Temperature (°C) NTC (kOhm) condition which requires a manual reset by pressing the reset 171.70 button A hard lock is indicated by a flashing [E] on the operating... -
Page 15: Error Codes
6. Appliance Control Display 6.5 Error Codes 6.6 Warning Codes Red LED above button will flash. Correct condition first, then In situations where the boiler takes a preventative action without press button. going into a hard lockout, a warning code flashes in the main display. The warning code will alternate with the normally displayed value. -
Page 16: Section Vii: Replacement Parts
7. Replacement Parts Section VII: Replacement Parts WARNING Replacement parts must be purchased through a local ACV - Triangle Tube distributor. When ordering parts, please provide the model number and description and/or part number of the replacement part. Use only genuine ACV - Triangle Tube replacement parts to ensure warranty coverage and to avoid damage to appliance and im- proper operation of appliance. -
Page 17: Front Door
7. Replacement Parts 7.2 Front Door Fig. 3: CHALLENGER Front Door Part Number Part Number Part Number Part Number Item Description CC50s & CC85s CC105s CC125Hs CC125s & CC150s CCRKIT04 Wall Bracket Assembly (Not Shown) Pipe Connectors & Brackets Assembly CCRKIT05 (Not Shown) CCFTG01... -
Page 18: Vent Components
7. Replacement Parts 7.3 Vent Components Fig. 4: CHALLENGER Vent Components Part Number Part Number Part Number Part Number Part Number Item Description CC50s & CC85s CC105s CC125s CC125Hs CC150s 80/125 Concentric Vent/Air Adapter CCRKIT09 Assembly (Optional - Shown) 3" Vent/Air Adapter Assembly CCRKIT35 (Standard - Not shown) CCRKIT10... -
Page 19: Heat Exchanger Components
7. Replacement Parts 7.4 Heat Exchanger Components Fig. 5: CHALLENGER Heat Exchanger Components Part Number Part Number Part Number Part Number Item Description CC50s & CC85s CC105s CC125Hs CC125s & CC150s CCRKIT15 Igniter Assembly CCCLB01 Ignition Cable CCRKIT16 Sight Glass Assembly CCRKIT17 CH Sensor Assembly - 1/Kit CCRKIT19... -
Page 20: Blower & Gas Valve Components
7. Replacement Parts 7.5 Blower & Gas Valve Components Fig. 6: Blower & Gas Valve Components Part Number Part Number Part Number Part Number Part Number Item Description CC50s CC85s CC105s CC125Hs CC125s & CC150s CCRKIT59 Ignition Transformer Assembly CCRKIT60 Gas Valve Assembly CCRKIT30 CCRKIT31... -
Page 21: Burner Components
7. Replacement Parts 7.6 Burner Components Fig. 7: Burner Components Part Number Part Number Part Number Part Number Item Description CC50s & CC85s CC105s CC125Hs CC125s & CC150s CCRKIT33 Burner Assembly... -
Page 22: Control Components
7. Replacement Parts Control Components Fig. 8: Control Components Part Number Part Number Part Number Part Number Item Description CC50s CC85s, CC105s, & CC125s CC125Hs CC150s CCRKIT52 CCRKIT53 CCRKIT54 CCRKIT55 Control/Display CCCS01 Plastic Control Housing CCRKIT34 Flip Panel CCFUSE01 Fuse - 1/Kit Connector - X4, 24V, 9 Pin CCRKIT43 (Not Shown) -
Page 23: Section Viii: Notes
8. Notes Section VIII: Notes... - Page 24 Additional Quality Water Heating Equipment Available From Maxi-Flo Pool and Spa Heat Exchangers • Constructed of high quality corrosion resistant stainless steel (AISI 316) or titanium • Specially designed built-in flow restrictor to assure maximum heat exchange • Compact and light weight •...