Page 1 TRANSLATION FROM en_UK ORIGINAL LANGUAGE D 70 SL DUMPER USE AND MAINTENANCE MANUAL RIF. 9301439202 9301439202 ed. 02 FIORI GROUP S.p.A. Via per Ferrara, 7 41034 FINALE EMILIA (Modena Italia) Tel. +39.0535.92357 - Fax +39.0535.90960 http://www.ﬁ origroup.com id.: D 70 SL REV.
Page 3 CAUTION STUDY THIS MANUAL BEFORE USING THE MA- CHINE! Operators and maintenance staff must read this manual carefully before using the machine or car- rying out maintenance work. In case of doubts, ask your Dealer or employer. Do not attempt to guess at the operations to perform, as this may cause serious personal injuries or property damage.
Page 5 CONTENTS INTRODUCTION TECHNICAL FEATURES SAFETY PRECAUTIONS OPERATION AND USE MAINTENANCE OPTIONAL EQUIPMENT D 70 SL D 70SL REV. 02 REV. 00 01/04/2013 02/11/2009 id.:...
Page 7: Table Of Contents
3.1.14. CHECKS BEFORE STARTING THE VEHICLE ................28 3.1.15. STARTING THE VEHICLE ....................... 28 3.1.16. PRECAUTIONS WHILE DRIVING ....................29 3.1.17. PRECAUTIONS WHILE DRIVING IN REVERSE ................29 3.1.18. DANGEROUS WORKING CONDITIONS ..................30 D 70 SL REV. 01 02/01/2012 D 70SL REV. 00 02/11/2009 id.:...
Page 8 CONTENTS 3.1.19. WORKING AREA ..........................30 3.1.20. VISIBILITY OF THE WORKING AREA ................... 30 3.1.21. SITE CONDITIONS .......................... 31 3.1.22. PRECAUTIONS DURING OPERATIONS ..................31 3.1.23. WORKING ON SLOPES ......................... 32 3.1.24. DRIVING ON ICY OR SNOW-COVERED SURFACES ..............32 3.1.25.
Page 9 4.3.12. STOPPING THE VEHICLE .......................77 4.3.13. STOPPING THE ENGINE ........................77 4.3.14. PARKING THE VEHICLE ........................77 4.4. TRANSPORTING THE VEHICLE .....................78 4.4.1. LIFTING THE VEHICLE WITH A CRANE ..................79 D 70 SL REV. 03 20/03/2014 D 70SL REV. 00 02/11/2009 id.:...
Page 10: Before Starting Engine
5.9.2. CLEANING THE BRAKE FLUID TANK BLEEDERS ................105 5.9.3. REPLACING THE BRAKING SYSTEM FLUID .................106 5.9.4. EFFICIENCY OF THE HAND BRAKE ....................107 5.9.5. CHECKING THE WEAR CONDITION OF THE BRAKING SYSTEM ..........107 D 70SL REV. 00 02/11/2009 D 70 SL REV. 04 06/10/2014 id.:...
Page 11 5.12.4. CHECKING AND TOPPING UP THE BATTERY ELECTROLYTE LEVEL ........123 5.12.5. BATTERY PINS CONTACT ......................124 5.12.6. BATTERY REPLACE ........................124 OPTIONAL EQUIPMENT OPTIONAL EQUIPMENT ......................125 ENGINE USE AND MAINTENANCE MANUAL D 70 SL D 70SL REV. 04 REV. 00 02/11/2009 06/10/2014 id.:...
Page 13: Introduction
INTRODUCTION This manual has been designed to provide a practical guide for proper and safe use of the machine, as well as for its correct routine maintenance. Thorough and ongoing observance of the instructions contained herein will help ensure the machine optimal performance, its operation economy as well as its longest life.
Page 14: Symbols Used In The Manual
INTRODUCTION 1.2 SYMBOLS USED IN THE MANUAL To provide a clearer understanding of the information contained in this manual, major information or information regarding danger is shown with the following symbols: Indicates a situation of imminent risk that, if not avoided, may result DANGER: in serious injury or even death.
Page 15: Intended Use
No modiﬁ cations can be made to the machine without prior authorisation from FIORI, as they may lead to dangerous situations. It is always necessary to strictly observe the safety rules and regulations illustrated in this use and maintenance manual.
Page 16: Driver Of The Vehicle
INTRODUCTION 1.7 DRIVER OF THE VEHICLE Road driving of the vehicle is naturally governed by Road Trafﬁ c Regulations, and therefore the driver shall be equipped with a driving license as required. In order to use the machine on the worksite, the operator must be of the minimum age established by applicable legislation in the country of use.
Page 17: Manufacturer
1.8.1 Technical Service Requests In the event of any machine failure or malfunction, it is essential to follow the instructions below: - If the trouble persists, do not try further actions or expedients. Contact the nearest authorised FIORI SERVICE CENTRE or directly: FIORI GROUP S.p.A.
Page 18: Machine Identification
After Sales Service by means of speciﬁ c ID numbers and letters. The following information show where the identiﬁ cation plates and punched numbers are located, and give examples of the symbols found on the machine. D 70SL D 70 SL REV. 00 REV. 01 02/11/2009 02/01/2012 id.:...
Page 19 The serial number is punched directly on the front chassis, on the driver’s step side. CAUTION: This number must always be provided whenever requesting assistance from the FIORI After Sales Service Network. The serial number is also required to facilitate identifying the machine in the event of theft.
Page 20: Regulatory Provisions
- ROPS UNI 3471 - FOPS LEVEL I ISO 3449 - FOPS LEVEL II ISO 3449 QUALITY STANDARD FIORI GROUP S.p.A. is a certiﬁ ed company: - ISO 9001 - 2008 “Quality” - ISO 14001 - 2004 “Environment” D 70SL REV.
Page 21: Technical Features
- Maximum road transfer height......................2,780 mm - Front angle of attack........................... 37° - Ground clearance under the differentials ....................370 mm - Minimum wheel radius........................1,870 mm - Minimum outside wheel radius ......................4,305 mm D 70 SL REV. 01 02/01/2012 D 70 SL REV. 03 20/03/2014 id.:...
Page 22: Technical Data
Negative type parking brake, with internal oil-bath discs on the front axle and electro-hydraulically controlled release. STEERING Assisted by means of power steering on 4 steering wheels; steering selection device for: 2 steering wheels, 4 steering wheels - crab steering. D 70 SL REV. 01 02/01/2012 D 70 SL REV. 03 20/03/2014 id.:...
Page 23: Features And Controls
Total hydraulic system capacity: ......................83 litres Engine oil: .............................. 7.96 kg WEIGHTS Operating weight ..........................4,450 kg Max gross weight: ..........................11,450 kg load-carring capacity: .......................... 7,000 kg D 70 SL REV. 01 02/01/2012 D 70 SL D 70 SL REV. 03 REV.
Page 25: Safety Precautions
In compliance with directive 2000/14/EC the following sound power values were measured according to ISO 6394: - Sound power level measured ......................100 dB(A) - Sound power level guaranteed .......................102 dB(A) - Equivalent sound pressure level measured at the operator’s ears according to ISO 6394 ....85 dB(A) D 70 SL REV. 00 02/11/2009 id.:...
Page 26: Vibrations' Level
- During installation of optional components or equipment, problems may occur that put your safety at risk. Therefore, always ask FIORI for advice before installation. - FIORI is not responsible for injury, accidents or faults deriving from use of unauthorised equipment or accessories.
Page 27: Getting On And Off The Vehicle
- After an accident, carefully inspect the protective structure, the driver’s seat, the seatbelt and all the pillars. - Replace all the parts that show any sign of damage. Original spare parts must be used as indicated in the Spare Parts Catalogue and can be ordered from FIORI. 3.1.11 ROPS (ROLL OVER PROTECTIVE STRUCTURE) - The ROPS structure serves to protect the operator and cushion the impact in the event that the vehicle overturns.
Page 28: Fops (Falling Object Protective Structure)
- Ch eck that no one is standing within the range of action of the vehicle before starting it and using the equip- ment. - Never leave the machine with the engine on. D 70 SL REV. 00 02/11/2009 id.:...
Page 29: Precautions While Driving
- If you cannot clearly see the entire working area, ask someone to guide you with hand signals. This person must stand outside the working area and you must be able to see him or her clearly. D 70 SL REV. 02...
Page 30: Dangerous Working Conditions
- Always make sure that you can clearly see the entire working or manoeuvring area. - If the cabin has windows, they must always be kept clean and intact. D 70 SL REV. 00 02/11/2009 id.:...
Page 31: Site Conditions
- Do not call out or give someone who is working a fright without good reason, and do not throw objects, not even as a joke. - Whenever you take a break, carefully check that all the controls are in NEUTRAL position and that the safety devices are locked. D 70 SL REV. 00 02/11/2009 id.:...
Page 32: Working On Slopes
Ask someone to warn you if the vehicle comes too close to electrical cables. - During operations near high-voltage cables, do not allow anyone to approach the vehicle. D 70 SL REV. 00 02/11/2009...
Page 33: Closed Environments
Hand the keys to the person in charge. Check that all the manoeuvres provided in this manual have been observed. - If you expect to work in low temperatures, check that the cooling system is ﬁ lled with the right percentage of antifreeze. D 70 SL REV. 00 02/11/2009 id.:...
Page 34: Towing And Recovery
Securely tie the vehicle to the platform with chains or cables and block the wheels with wedges. - Ensure that the engine is off and that the windows and door (if any) are closed. D 70 SL REV. 00 02/11/2009...
Page 35: Precautions Against Residual Risks
- The conditions of the ground must be such as to allow quickly stopping the vehicle. - It is prohibited to stand underneath the working equipment. D 70 SL REV. 00 02/11/2009...
Page 36: Overturning
The protective structure makes the driver’s seat the only safe place to be should the vehicle overturn. DURING OVERTURNING Never leave the vehicle but remain seated ﬁ rmly, gripping the seat or the steering wheel. D 70 SL REV. 00 02/11/2009...
Page 37: Tyre Bursting
Check that the cables and terminals of the electrical connections show no sign of corrosion, cracks or burns; if so, immediately contact your local FIORI dealer. In the event of an electrical fault, do not attempt to start the vehicle by running it downhill.
Page 38: Hot And Pressurised Fluids
- Avoid inhaling or contact with the battery acids which are highly toxic and cause serious burns. - Be careful not to come into contact with cement as perspiration and other body ﬂ uids cause an irritating alkaline reaction and in some people allergic reactions. Use protective gloves and goggles. D 70 SL REV. 00 02/11/2009...
Page 39: Fire Prevention
- Short-circuits in the electric system may cause a ﬁ re. - Check that there are no loose or damaged parts in the system. Tighten any loose connectors or wiring terminals. If any cables or connections are corroded and/or damaged, immediately contact your local FIORI dealer.
Page 40: Loading And Unloading The Dump Body
- Do not unload the dump body with the wheels turned but position them in a straight line. - Heaps of earth, debris or similar should as a rule be unloaded 2 metres from the edge of excavations, ditches, escarpments or uneven ground. D 70 SL REV. 00 02/11/2009...
Page 41: Precautions During Maintenance Operations
- Signal when you are about to make a manoeuvre by voice and sounding the horn - Manoeuvre slowly - Always lock the arms or the parts that need to remain raised during the operation using external devices. D 70 SL REV. 00 02/11/2009...
Page 42 - Position the vehicle on level ground, engage the parking brake and turn off the engine. - If the lubrication and greasing points require the equipment to be raised, use the special safety devices provided. IT IS DANGEROUS TO WORK UNDERNEATH THE EQUIPMENT WITHOUT THE SAFETY DEVICES. D 70 SL REV. 00 02/11/2009 id.:...
Page 43 - Unscrew the caps very slowly to release the pressure from the system before removing them completely. - Be careful during refuelling and topping up as splashes of fuel and oil may cause slipping and injury. Immediately and thoroughly clean off any soiled areas. D 70 SL REV. 00 02/11/2009...
Page 44: Precautions During Welding Operations
Do not start the vehicle until the fault has been repaired. - No modiﬁ cations may be made to the vehicle without prior authorisation from FIORI, as modiﬁ cations may create risks.
Page 45: Waste Fluid/Material Disposal
- For disposal of hazardous waste, such as oil, fuel, coolant, ﬁ lters, batteries, and other waste materials, observe the relative laws and regulations in force. D 70 SL REV. 00 02/11/2009...
Page 47: Warning And Safety Labels (Residual Risks)
1 - Clean the labels with soap and water and dry them with a soft cloth. 2 - Replace the damaged or missing labels with original FIORI labels. 3 - If you need to replace a component bearing a safety or warning label, make sure that the new component has the same labels.
Page 48 SAFETY PRECAUTIONS VEHICLE EXTERIOR D 70 SL REV. 00 02/11/2009 id.:...
Page 49: Meaning Of The Warning And Safety Labels
The engine compartment contains moving components (fan, belts) that may cause serious injury. Before opening the lid to carry out maintenance operations in the engine compartment, it is absolutely essential that you turn off the engine. D 70 SL REV. 00 02/11/2009 id.:...
Page 50: Safety Devices On The Vehicle
MANDATORY RULE: This symbol indicates the location of the use and maintenance manual; read the manual before starting to work with the vehicle. D 70 SL REV. 00 02/11/2009 id.:...
Page 51 MANDATORY RULE: This symbol indicates that anti-noise protection must be used; the average exposure to noise is over 85 Lpa. Use adequate anti-noise protection in relation to your daily exposure to noise. D 70 SL REV. 00 02/11/2009 id.:...
Page 52: Safety Devices For Road Use
Always fasten the seatbelt when operating the vehicle. The seatbelt is essential as it holds you anchored on the seat in the event of the vehicle overturning. Periodically check the integrity, cleanliness and fastening of the structure. D 70 SL REV. 03 20/03/2014 D 70 SL REV.
Page 53 G - DUMPER FALL STOP DEVICE (ﬁ g.2) When the dump body is raised and the valve handle is turned, the cylinders hydraulically lock even when the engine is off, preventing accidental lowering during routine maintenance operations. D 70 SL REV. 00 02/11/2009...
Page 54 Always ensure that the vehicle complies with the local regulations concerning the equipment of these vehicles when travelling on public roads. Check that the signalling and light devices function properly. D 70 SL REV. 04 06/10/2014 D 70 SL REV.
Page 55 The rotating beacon has a magnetic base for ﬁ tting on the cabin roof and operates with 12 V current; the plug must be ﬁ tted in the socket on the operating control panel. E - DOORS (ﬁ g.4) Keep the doors closed while travelling. D 70 SL REV. 02 01/04/2013 D 70 SL REV.
Page 57: Operation And Use
Finally, do not rush to learn to manoeuvre the vehicle. Take your time and do things calmly and safely. CAUTION: Before starting to use or carry out maintenance on the vehicle, always read the safety regulations for the operations to be carried out as set out in Chapter 3. id.: D 70 SL REV. 00 02/11/2009...
Page 58: References And Descriptions Of The Main Devices
A - Pivoting driving post B - Fuel tank C - Front axle D - Rear axle / two-speed gearbox E - Dump body F - Engine assembly / hydraulic pumps G - Hydraulic oil tank id.: D 70 SL REV. 00 02/11/2009...
Page 59: Instruction Labels On The Machine
1 - Clean the labels with soap and water and dry them with a soft cloth. 2 - Replace the damaged or missing labels with original FIORI labels. 3 - If you need to replace a component bearing a safety or warning label, make sure that the new component has the same labels.
Page 60 OPERATION AND USE Indicates the engine coolant tank. To ﬁ ll the tank, see the instructions in this manual. Indicates the three types of steering. Indicates the lever positions for dump body raising. id.: D 70 SL REV. 00 02/11/2009...
Page 61: Controls And Gauges
Turn the steering wheel in the desired driving direction. Using the knob you can steer with just one hand during loading operations. 4.2.1.b - B - Height- and depth-djustable driver’s seat with seatbelt (ﬁ g. 2). Always fasten the seatbelt when you are driving the vehicle. id.: D 70 SL D 70 SL REV. 00 REV. 03 20/03/2014...
Page 62: Service And Emergency Brake Pedal
The gear lever allows you to select two basic speeds: Position I - Low or working speed Position O - NEUTRAL Position II - High or road transfer speed id.: D 70 SL D 70 SL REV. 00 REV. 03 20/03/2014 02/11/2009...
Page 63: Steering Mode Selection Lever
Turn the windscreen wiper on with the snap-action switch. 4.2.1.n - N - Windscreen washer ﬂ uid tank (ﬁ g. 3). The water tank is installed behind the operating control panel. id.: D 70 SL D 70 SL REV. 00 REV. 03...
Page 64: Driving Post Instrument Panel
13 - blue warning light: indicates that the high beams are on. 14 - green warning light: indicates that the position lights or low beams are on. id.: D 70 SL D 70 SL REV. 00 REV. 04 02/11/2009 06/10/2014...
Page 65: Hour Counter/Revolution Counter
In case the warning light (1) stays on, it means that it is almost time to do maintenance to the machine (the warning light indicates this event about 20 hours before the deadline set by FIORI). The preset service interval is every 500 hours. Therefore, the warning light will ﬂ ash after 500, 1000, 1500, 2000, ...
Page 66: Forward/Reverse Gear Selector
4.2.2.k - D - Hazard light toggle switch (ﬁ g. 6). Snap switch to turn on the four hazard warning lights. 4.2.1.j - GE - Working light switch (OPTIONAL) (ﬁ g. 6). Snap switch to turn on the rear working lights. D 70 SL REV. 02 01/04/2013 id.: D 70 SL REV.
Page 67: Engine Starter And Stopping Switch
When starting the engine in cold climates, hold the key in pre-heating position for no more than 10 seconds. 3 Starting position Activates the starter motor that turns the engine. As soon as the engine starts, the dashboard lights up and the engine rpm is displayed. id.: D 70 SL D 70 SL REV. 04 REV. 00 06/10/2014...
Page 68: Rotary Switch With Horn Push Button Direction Indicators Toggle Switch
(3) forward by one click - Low beams: tturn the rotary switch (3) forward by 2 clicks - High beams: turn the rotary switch (3) forward by 3 clicks. id.: D 70 SL REV. 00 02/11/2009...
Page 69: Operating Control Panel
Allows you to pump the windscreen washer ﬂ uid. 4.2.3 d - D - Water-in-fuel warning light (ﬁ g. 9). Warning light that indicates that there is water in the fuel sediment bowl. D 70 SL REV. 02 01/04/2013 id.: D 70 SL REV.
Page 70: Instructions For Use
Before checking or ﬁ lling the fuel tank, make sure that there are no open ﬂ ames or smoking materials in the area. Do not refuel with the engine on. Do not use matches, lighters or torches as light source. id.: D 70 SL REV. 00 02/11/2009...
Page 71: Level Check
Use the lever (1) to adjust the seat distance from the pedals and the lever (2) to adjust the springing hardness (according to your weight). Use the knob (3) to adjust the seat height. . id.: D 70 SL REV. 00 02/11/2009...
Page 72: Adjusting The Rear-View Mirror
Press the lever (1) to release the driving post, turn it in the desired direction and relock the lever (1). If the driving post is not perfectly locked, dedicated microswitches (2) will not allow vehicle movement. id.: D 70 SL REV. 00 02/11/2009...
Page 73: Starting The Engine
2 waiting 10-15 seconds in the pre-heating position, then turn it to position 3 to turn on the engine. Do not hold the accelerator pedal depressed during the preheating phase. D 70 SL REV. 04 06/10/2014 id.:...
Page 74: Engine Operation At Low Rpm
- Do not use a vehicle whose parking brake is not efﬁ cient (see chapter 5.9.4 to repair the parking brake efﬁ ciency). CAUTION: Do not use the parking brake to slow down the vehicle, except in emergencies, as this would reduce the efﬁ ciency of the brake. id.: D 70 SL REV. 00 02/11/2009...
Page 75: Starting And Driving The Vehicle
- Check that you can safely move forward, then start depressing the accelerator pedal (D) to move the vehicle. Steer maintaining an adequate speed and act gradually on the steering wheel, DANGER: especially when you are on a slope. id.: D 70 SL REV. 00 02/11/2009...
Page 76: Field Of Indirect Visibility Of The Rear Of The Vehicle
CAUTION: To reset the display (2), refer to its user manual that comes with the vehicle. DANGER: Check that the display (2) is properly set for direct visibility (NO MIRROR). D 70 SL REV. 02 01/04/2013 id.: D 70 SL REV.
Page 77: Stopping The Vehicle
Use the handles and steps to get off the vehicle. If you leave the vehicle, close and lock all the windows and the door (if present). Check that the fuel tank cap and the engine compartment lid are locked. id.: D 70 SL REV. 00 02/11/2009...
Page 78: Transporting The Vehicle
- Measure the maximum height of the vehicle from the ground and check that with the rotating beacon mounted on the cabin the height does not exceed 4 metres (transport not permitted). Inform the driver of the transport vehicle of the overall height before he sets off. id.: D 70 SL REV. 00 02/11/2009...
Page 79: Lifting The Vehicle With A Crane
- Hook the chains onto the special hooks. DANGER: During lifting, stand well away from the vehicle and do not stand under the load. Sudden movements or the chains snapping may cause injury and even death. D 70 SL REV. 03 20/03/2014 id.: D 70 SL REV.
Page 80: Towing And Recovery
- Use a towing vehicle with a towing capacity of more than 11,450 Kg with full load and 4,450 kg when unladen. - When you have ﬁ nished the towing operations, restore the negative brake (Chapter 4.5.1). D 70 SL REV. 03 20/03/2014 id.:...
Page 81: Releasing The Parking Brake In The Event Of A Brake Supply System Fault
- Tighten the four screws (1) of the axles using a no. 14 wrench tightening them by one turn each one after another in sequence until they are at the end of travel mechanically releasing the brake. - To resume the brake original conditions, follow the above procedures in reverse order. D 70 SL REV. 03 20/03/2014 id.:...
Page 82: Driving On Public Roads
CAUTION: The vehicle may circulate on the road with a full load and empty according to the carrying capacity indicated on the homologation plate. CAUTION: At regular intervals, check proper functioning of the lights and immediately replace any blown bulbs. id.: D 70 SL REV. 00 02/11/2009...
Page 83: Precautions For Use In Cold Climate Conditions
- Do not leave biodesel (where used) inside the engine supply circuit. - To keep the engine lubricated, let it run for at least 20 minutes no less than once a week. CAUTION: For more information, contact an AUTHORISED FIORI WORKSHOP. 4.9 WORKING PHASES CAUTION: Before proceeding, always read the safety regulations for the operations to be carried out as set out in Chapter 3.
Page 84: Correct Use Of The Vehicle
Maximum surmountable gradient when loaded (ramps, obstacles, jerking)........22,5° (40%) Maximum permissible gradient on steep roads during transfer: front ..............................25° (45%) Side ..............................10° (18%) D 70 SL REV. 01 02/01/2012 id.: D 70 SL REV.
Page 85 - If the fuel reserve warning light comes on while you are working on a slope, immediately refuel; given that the vehicle is inclined, the engine may take in air and stall unexpectedly, posing a grave danger to your safety. D 70 SL REV. 01 02/01/2012 id.:...
Page 86: Dumper Loading
Driving on slopes with a gradient above the prescribed one may cause the vehicle DANGER: to lose stability and consequently overturn. To avoid losing stability: - Do not unload with the vehicle steered - Be very careful when unloading compact material. id.: D 70 SL REV. 00 02/11/2009...
Page 87: Maintenance
MAINTENANCE 5.1 FOREWORD This manual provides all the information necessary for routine maintenance on the FIORI vehicles. This chapter addresses the persons that will physically be carrying out routine maintenance and provides the rules to follow to achieve the end result, namely, repair when necessary and help ensure functionality of the FIORI vehicle over time.
Page 88: Visual External Inspection
Clean the vehicle with water. Pay particular attention to the bottom of the vehicle. Do not let mud to deposit under the engine and the transmission. Check that the radiator grille is not clogged. D 70 SL REV. 00 02/11/2009 D 70 SL REV.
Page 89: Checking For Damages
3 - no.1 double fork wrench 24 - 27 4 - no.1 oil ﬁ lter wrench 5 - no.1 M18 T-wrench 6 - no.1 ﬂ at-blade/cross-slotted screwdriver 7 - no.1 manual grease pump D 70 SL REV. 00 02/11/2009 id.: D 70 SL REV.
Page 90: Routine Maintenance And Checks
- Engine oil cap, level gauge and ﬁ lter - Engine accelerator cables. - Starter motor and alternator - Hydraulic oil tank cap - Radiator - Engine air ﬁ lter - Hydraulic oil ﬁ lter. D 70 SL REV. 00 02/11/2009 D 70 SL REV. 04 06/10/2014 id.:...
Page 91: Maintenance Schedule
- Hydraulic oil ﬁ lter replacement - Air, oil and diesel ﬁ lter replacement CAUTION: The instructions for engine maintenance and running-in are given by way of example. Follow the instructions given in the engine manufacturer’s instruction manual. D 70 SL REV. 00 02/11/2009 id.:...
Page 92: Scheduled Maintenance Table
BRAKING SYSTEM FLUID NEGATIVE PARKING BRAKE OPERATION OF THE HYRAULIC SERVICE DEVICES HYDRAULIC SYSTEM OIL HOSE RUBBING AND DAMAGE HYDRAULIC OIL TANK CAP BLEEDER HYDRAULIC OIL FILTER D 70 SL REV. 00 02/11/2009 D 70 SL REV. 03 20/03/2014 id.:...
Page 93 HOURS OR HOURS OR HOURS OR HOURS OR DAILY 12 MONTHS 24 MONTHS 48 MONTHS LIGHT INDICATORS AND ACOUSTIC ALARMS ELECTRIC EQUIPMENT OPERATION INSTRUMENT PANEL BATTERY ELECTROLYTE LEVEL BATTERY PINS PIVOTING POST MICRO SWITCHES D 70 SL REV. 00 02/11/2009 id.:...
Page 94: Engine Maintenance Schedule
Hoses and clamps .................... Inspect – Replace Radiator ......................Clean Every 1000 hours of operation Engine valve clearance ..................Inspect - Adjust Every 2000 hours of operation Aftercooler radiator core ................... Check D 70 SL REV. 02 01/04/2013 D 70 SL REV. 00 02/11/2009...
Page 95 Alternator belt ....................Check – Adjust - Replace Fuel injector ....................Test - Replace Every 3000 hours of operation or 2 years Cooling system coolant (commercial for heavy duty) ................Replace Every 4000 hours of operation Aftercooler radiator core .................Clean - Test D 70 SL REV. 00 02/11/2009 id.:...
Page 96: Recommended Lubricants And Fluids Table
90 l D TYPE TT, HIGH QUALITY AND BRAND The oil quantities indicated are those needed for periodic oil changes, following the draining and ﬁ lling procedures described in detail for each unit. D 70 SL REV. 00 02/11/2009 id.: D 70 SL REV.
Page 97: General Inspections
EVERY 160 HOURS OF WORKING AREA POS. OR DAILY OPERATION OR WEEKLY OPERATION OR MONTHLY PIVOTING DRIVING POST AXLE HUBS TRANSMISSION SHAFT OSCILLATING CHASSIS LIFTING CYLINDERS DUMPER COUPLING D 70 SL REV. 00 02/11/2009 id.: D 70 SL REV. 03 20/03/2014...
Page 98: Cleaning And Draining The Fuel Tank
- Park the vehicle on level ground, turn off the engine, engage the parking brake, lower the dump body and remove the ignition key. - Lubricate the cables of the accelerator pedal A using the special greasing syringe. D 70 SL REV. 00 02/11/2009...
Page 99: Axle And Wheels
- If oil trickles from the level gauge caps (4) - (5) - (6), it is not necessary to top up; if not, top up using a funnel adding oil through the ﬁ ller cap (2) - (3) and the level gauge cap (6) until reaching the optimal level. - Screw all the caps back on after topping up. D 70 SL D 70 SL REV. 00 REV.
Page 100: Replacing The Oil In The Front And Rear Axles
- Unscrew the ﬁ ller cap (6) and (7). - Using a funnel, add the required type of oil through the ﬁ ller cap (6) and (7) until oil trickles from the hole in the level gauges (4) and (5). D 70 SL REV. 00 02/11/2009 id.:...
Page 101: Checking And Adjusting The Tyre Presure
Make sure that the ﬂ exible air hose is properly connected to the tyre valve. CAUTION: Check and tighten the rim bolts before each work shift, alternately going from one bolt to the one diametrically opposite in the order shown in the ﬁ gure. D 70 SL D 70 SL REV. 00 REV.
Page 102: Replacing The Wheels
It is prohibited to change a tyre on a slope or near canals or ditches to prevent the vehicle from overturning and causing serious injury. This operation must be performed on a solid, ﬂ at surface. D 70 SL REV. 00 02/11/2009...
Page 103 ﬁ t an adapter (fork) in the jack. Slowly jack up the vehicle until the arch rests on the chassis, then continue jacking up slowly until the deﬂ ated tyre lifts off the ground and then proceed with repairing it. D 70 SL REV. 00 02/11/2009...
Page 104 Fit the wheels with the tyre tread facing in the direction shown in the ﬁ gure. CAUTION: If present, always ﬁ t the ﬂ exible washer together with the nut. D 70 SL REV. 00 02/11/2009 D 70 SL REV.
Page 105: Brakes
FLUIDS TABLE; using unsuitable ﬂ uids will damage the braking system. Regularly check good functioning of all the braking components. CAUTION: In the event of malfunctioning, immediately contact the nearest AUTHORISED FIORI WORKSHOP. The brake ﬂ uid tank is installed to the side of the revolving driving post.
Page 106: Replacing The Braking System Fluid
- Unscrew the bleeder A by half a turn and have your colleague depress the brake pedal until bubble-free ﬂ uid ﬂ ows from the bleeder. - Repeat the operation on all the axle bleeders A. - Regularly top up the brake ﬂ uid tank. D 70 SL REV. 00 02/11/2009 D 70 SL REV.
Page 107: Efficiency Of The Hand Brake
- Ensure that the parking brake button (1) is fully pressed down. - If you notice that the vehicle moves, contact an AUTHORISED FIORI SERVICE CENTRE. CAUTION: Do not use the vehicle if the parking brake is not fully efﬁ cient.
Page 108: Hydraulic System
- The bleeder cap A is disposable and hence does not need to be cleaned. - Replace it only if broken or clogged with an identical one in order to keep the system adequately pressurised. D 70 SL REV. 00 02/11/2009 id.:...
Page 109: Change The Hydraulic Oil Filter Cartridge
ﬁ ller cap A back on. - It is essential to keep a stock of spare cartridges D, which can be ordered from the AUTHORISED FIORI SERVICE CENTRES or directly from FIORI SPARE PARTS DEPARTMENT.
Page 110: Replacing The Hydraulic Oil
Once started, keep it at idle speed for a few minutes before checking proper operation of the hydraulic functions. - Bleed any air that may have formed in the system by loosening the bleeder pipe E. D 70 SL REV. 00 02/11/2009...
Page 111: Engine
Limit the pressure to 2 bar according to the regulations in force. - Move the vehicle onto ﬂ at ground, engage the parking brake, turn off the engine and remove the ignition key. D 70 SL REV. 00 02/11/2009...
Page 112: Checking And Topping Up The Coolant Level
- Reﬁ t the cartridge and make sure that it is properly in place. - Close the cover A. - It is essential to keep a stock of spare cartridges B , which can be ordered from the AUTHORISED FIORI SERVICE CENTRES or directly from FIORI SPARE PARTS DEPARTMENT.
Page 113: Replacing The Engine Coolant
- Start the engine and let it run for a few minutes. - Let the engine cool down. - Check the ﬂ uid level in the tank D and top up if necessary. D 70 SL REV. 00 02/11/2009 id.:...
Page 114: Checking And Adjusting The Alternator Belt Tensioning
Open the lid only with the engine off. CAUTION: If you have any doubts about the operating procedures, also refer to the instruction manual provided separately from this manual. Where necessary, ask an AUTHORISED FIORI SERVICE CENTRE or WORKSHOP for assistance.
Page 115: Air Bleeding In The Engine Fuel Supply System
- For the operations to be carried out, refer to the engine manufacturer’s manual attached. - It is essential to keep a stock of spare ﬁ lters, which can be ordered from the AUTHORISED FIORI SERVICE CENTRES or directly from FIORI SPARE PARTS DEPARTMENT.
Page 116: Checking And Topping Up The Engine Oil Level
Open the lid only with the engine off. CAUTION: If you have any doubts about the operating procedures, also refer to the instruction manual provided separately from this manual. Where necessary, ask an AUTHORISED FIORI SERVICE CENTRE or WORKSHOP for assistance.
Page 117: Replacing The Engine Oil Filter
- For the operations to be carried out, refer to the engine manufacturer’s manual attached. - It is essential to keep a stock of spare ﬁ lters, which can be ordered from the AUTHORISED FIORI SERVICE CENTRES or directly from FIORI SPARE PARTS DEPARTMENT.
Page 118: Electric Components
- Driver’s seat fuses (ﬁ g. 26) POS. AMPERAGE COLOR POS. AMPERAGE COLOR 7,5A brown 7,5A brown 7,5A brown 7,5A brown 7,5A brown blue blue blue beige blue blue blue beige D 70 SL REV. 00 02/11/2009 D 70 SL REV. 04 06/10/2014 id.:...
Page 119 CAUTION: If a fuse blows or a relay burns, ﬁ nd the cause before replacing it with a new one. DANGER: Do not operate bypassing the fuse as there is a risk of short- circuit. D 70 SL REV. 00 02/11/2009 D 70 SL REV.
Page 120 - Relays positioned above the engine power take-off (ﬁ g. 29) 4 - Starter motor relay. 5 - Engine preheating relay. CAUTION: If a fuse blows or a relay burns, ﬁ nd the cause before replacing it with a new one. D 70 SL REV. 04 06/10/2014 D 70 SL REV.
Page 121: Electronic Dashboard Warning Lights
5.12.2 ELECTRONIC DASHBOARD WARNING LIGHTS (ﬁ g. 30) In the event of malfunctioning of the electronic panel, contact the nearest AUTHORISED FIORI SERVICE CENTRE or FIORI SPARE PARTS DEPARTMENT directly. In the event of replacement, the panel is delivered already programmed.
Page 122: Replacing The Light Bulbs
Position light/side marker bulb ..................12V - R5W C - Stop light bulb ........................12V - P21/5W Position light bulb ......................12V - P21W D - courtesy light bulb ......................12V - 5W E - Rotating beacon bulb ......................12V - 55W H1 D 70 SL REV. 00 02/11/2009 id.:...
Page 123: Checking And Topping Up The Battery Electrolyte Level
- Regularly check that the cable terminals are properly secured and lubricated with Vaseline. - Always keep the top of the battery clean. - Before working on the terminals, disconnect the end on the earth cable. D 70 SL REV. 00 02/11/2009...
Page 124: Battery Pins Contact
- Unscrew the retaining clip. - Remove the battery from its seat and replace it. - Reﬁ t the battery following the removal operations in reverse order, and remember to grease the terminals with Vaseline grease. D 70 SL REV. 00 02/11/2009 id.:...
Page 125: Optional Equipment
AIR CONDITIONER ................................................126 6.1.1. 6.1.1. OPERATION OPERATION ....................................................126 6.1.2. 6.1.2. MAINTENANCE MAINTENANCE ..................................................127 6.1.3. 6.1.3. TECHNICAL DATA ................................................127 6.1.4. 6.1.4. SCHEDULED MAINTENANCE TABLE ....................................127 D 70 SL REV. 02 01/04/2013 id.:...
Page 126 Note: the air conditioner is only activated if the fan speed is set at least to the ﬁ rst level. - Adjust the temperature as desired using the knob on the thermostat B. - Direct the air ﬂ ow through the adjustable air vents C. D 70 SL REV. 02 01/04/2013...
Page 127 - If the machine is parked in the sun for long periods of time, move the fan control (switch A and the thermostat B) to the highest level; aerate the cabin thoroughly, driving for several minutes with the windows open. - Should the system performance decrease, please contact an Authorised FIORI Service Centre or Workshop to check the quantity of refrigerant.
Page 129 SEBU8325-01 July 2012 Operation and Maintenance Manual 1104D (Mech) Industrial Engine NK (Engine) NL (Engine) NM (Engine)
Page 130 Important Safety Information Most accidents that involve product operation, maintenance and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs. A person must be alert to potential hazards. This person should also have the necessary training, skills and tools to perform these functions properly.
Page 131 SEBU8325-01 Table of Contents Table of Contents Foreword ..............4 Safety Section Safety Messages ............ 5 General Hazard Information ........6 Burn Prevention ............8 Fire Prevention and Explosion Prevention ....8 Crushing Prevention and Cutting Prevention ..10 Before Starting Engine .......... 10 Engine Starting .............
Page 132: Foreword
SEBU8325-01 Foreword Foreword Recommended service should be performed at the appropriate intervals as indicated in the Maintenance Interval Schedule. The actual operating environment Literature Information of the engine also governs the Maintenance Interval Schedule. Therefore, under extremely severe, This manual contains safety, operation instructions, dusty, wet or freezing cold operating conditions, lubrication and maintenance information.
Page 133: Safety Section
SEBU8325-01 Safety Section Safety Messages Safety Section The Universal Warning label (2) is located on the rear end of the valve mechanism cover. Refer to illustration 2. i02690461 Safety Messages There may be several speciﬁc warning signs on your engine. The exact location and a description of the warning signs are reviewed in this section.
Page 134: General Hazard Information
SEBU8325-01 Safety Section General Hazard Information g01353108 Illustration 2 (1) Ether Warning Label (2) Universal warning (2) Ether i02677370 General Hazard Information Do not use aerosol types of starting aids such as ether. Such use could result in an explosion and personal injury.
Page 135 SEBU8325-01 Safety Section General Hazard Information When pressurized air and/or water is used for cleaning, wear protective clothing, protective shoes, and eye protection. Eye protection includes goggles or a protective face shield. The maximum air pressure for cleaning purposes must be below 205 kPa (30 psi). The maximum water pressure for cleaning purposes must be below 275 kPa (40 psi).
Page 136: Burn Prevention
SEBU8325-01 Safety Section Burn Prevention • Only use the tools that are suitable for containing i02813488 ﬂuids and equipment that is suitable for containing Fire Prevention and Explosion ﬂuids. Prevention Obey all local regulations for the disposal of liquids. i02143195 Burn Prevention Do not touch any part of an operating engine.
Page 137 SEBU8325-01 Safety Section Fire Prevention and Explosion Prevention Exhaust shields (if equipped) protect hot exhaust Use caution when you are refueling an engine. Do components from oil or fuel spray in case of a line, not smoke while you are refueling an engine. Do not a tube, or a seal failure.
Page 138: Crushing Prevention And Cutting Prevention
SEBU8325-01 Safety Section Crushing Prevention and Cutting Prevention Lines, Tubes and Hoses When objects are struck, wear protective glasses in order to avoid injury to the eyes. Do not bend high pressure lines. Do not strike high pressure lines. Do not install any lines that are bent Chips or other debris may ﬂy off objects when objects are struck.
Page 139: Engine Stopping
SEBU8325-01 Safety Section Engine Stopping If a warning tag is attached to the engine start switch Use the Emergency Stop Button (if equipped) ONLY or to the controls, DO NOT start the engine or move in an emergency situation. Do not use the Emergency the controls.
Page 140 SEBU8325-01 Safety Section Electrical System All grounds should be tight and free of corrosion. The engine alternator must be grounded to the negative “-” battery terminal with a wire that is adequate to handle the full charging current of the alternator.
Page 141: Product Information Section
SEBU8325-01 Product Information Section Model Views Product Information Section Model Views i02693072 Model View Illustrations...
Page 142 SEBU8325-01 Product Information Section Model Views 1104 Engine Model Views g01351713 Illustration 10 Typical example (1) Pulley (5) Valve Mechanism Cover (9) Fuel Injection Pump (2) Alternator (6) Rear Lifting Eye (10) Oil Filter (3) Front Lifting Eye (7) Air Intake (11) Crankshaft Pulley (4) Water Outlet (8) Secondary Fuel Filter...
Page 143 SEBU8325-01 Product Information Section Model Views g01352705 Illustration 11 (13) Flywheel (17) Turbocharger (21) Oil Drain Plug (14) Flywheel Housing (18) Oil Gauge (22) Primary Fuel Filter (15) Oil Filler Cap (19) Oil Pan (16) Exhaust Manifold (20) Starting motor Note: The primary fuel ﬁlter may be mounted off the i04430909 engine.
Page 144 SEBU8325-01 Product Information Section Model Views • Turbocharged aftercooled Table 1 1104D (Mech) Industrial Engine Speciﬁcations • Turbocharged Number of Cylinders 4 In-Line • Naturally aspirated Bore 105 mm (4.134 inch) Engine Speciﬁcations Stroke 127 mm (5.0 inch) Aspiration Naturally aspirated Note: The front end of the engine is opposite the Turbocharged ﬂywheel end of the engine.
Page 145 SEBU8325-01 Product Information Section Model Views Engine Service Life Engine efﬁciency and maximum utilization of engine performance depend on the adherence to proper operation and maintenance recommendations. In addition, use recommended fuels, coolants, and lubricants. Use the Operation and Maintenance Manual as a guide for required engine maintenance.
Page 146: Product Identiﬁcation Information
SEBU8325-01 Product Information Section Product Identiﬁcation Information Product Identiﬁcation Information i02680910 Engine Identiﬁcation Perkins engines are identiﬁed by a serial number. This number is shown on a serial number plate that is mounted on the left hand side of the engine block. An example of an engine number is g01347465 Illustration 14...
Page 147 SEBU8325-01 Product Information Section Product Identiﬁcation Information Total Lubrication System Capacity _________ ____________ Total Cooling System Capacity _________ ________________ Air Cleaner Element _________ ______________________________ Fan Drive Belt _________ _____________________________________ Alternator Belt _________ _____________________________________ i02690481 Emissions Certiﬁcation Film g01350379 Illustration 15 Typical example...
Page 148: Operation Section
SEBU8325-01 Operation Section Lifting and Storage Operation Section i04432996 Product Storage Lifting and Storage Perkins are not responsible for damage which may occur when an engine is in storage after a period in i02677363 service. Product Lifting Your Perkins dealer or your Perkins distributor can assist in preparing the engine for extended storage periods.
Page 149 SEBU8325-01 Operation Section Lifting and Storage Sealed Coolant System Ensure that the cooling system is ﬁlled with Perkins ELC, or an antifreeze that meets “ASTM D6210” speciﬁcation. Open Cooling System Ensure that all cooling drain plugs have been opened. Allow the coolant to drain. Install the drain plugs.
Page 150: Gauges And Indicators
SEBU8325-01 Operation Section Gauges and Indicators Gauges and Indicators 1. Reduce the load and the engine rpm. 2. Inspect the cooling system for leaks. i02677374 3. Determine if the engine must be shut down Gauges and Indicators immediately or if the engine can be cooled by reducing the load.
Page 151 SEBU8325-01 Operation Section Features and Controls Features and Controls i02690464 Fuel Shutoff The fuel shutoff solenoid is located on the fuel injection pump. When the fuel shutoff solenoid is activated, the solenoid moves to the “Open” position. When the fuel shutoff solenoid is deactivated, the solenoid moves to the “Closed”...
Page 152: Engine Starting
SEBU8325-01 Operation Section Engine Starting Engine Starting • Do not start the engine or move any of the controls if there is a “DO NOT OPERATE” warning tag or similar warning tag attached to the start switch or to the controls. i02675151 Before Starting Engine •...
Page 153 SEBU8325-01 Operation Section Engine Starting Note: If it is possible, ﬁrst diagnose the reason for the i02678840 starting failure. Make any necessary repairs. If the Starting the Engine engine will not start only due to the condition of the battery, either charge the battery, or start the engine with jump start cables.
Page 154 SEBU8325-01 Operation Section Engine Starting i02674934 After Starting Engine Note: In temperatures from 0 to 60°C (32 to 140°F), the warm-up time is approximately three minutes. In temperatures below 0°C (32°F), additional warm-up time may be required. When the engine idles during warm-up, observe the following conditions: •...
Page 155: Engine Operation
SEBU8325-01 Operation Section Engine Operation Engine Operation i02678851 Fuel Conservation Practices i02678894 Engine Operation The efﬁciency of the engine can affect the fuel economy. Perkins design and technology in manufacturing provides maximum fuel efﬁciency in all applications. Follow the recommended procedures Correct operation and maintenance are key factors in order to attain optimum performance for the life in obtaining the maximum life and economy of...
Page 156: Engine Stopping
SEBU8325-01 Operation Section Engine Stopping Engine Stopping i02678906 After Stopping Engine i02677379 Stopping the Engine Note: Before you check the engine oil, do not operate the engine for at least 10 minutes in order to allow the engine oil to return to the oil pan. NOTICE •...
Page 157: Cold Weather Operation
SEBU8325-01 Operation Section Cold Weather Operation Cold Weather Operation • Install the correct speciﬁcation of engine lubricant before the beginning of cold weather. • Check all rubber parts (hoses, fan drive belts, etc) i02680008 weekly. Cold Weather Operation • Check all electrical wiring and connections for any fraying or damaged insulation.
Page 158 SEBU8325-01 Operation Section Cold Weather Operation • In cold weather, check the coolant often for the Free operation of the valves is prevented. correct glycol concentration in order to ensure adequate freeze protection. • Valves become stuck. • Pushrods are bent. Engine Block Heaters •...
Page 159 SEBU8325-01 Operation Section Cold Weather Operation A cab heater is beneﬁcial in very cold weather. The When Group 2 diesel fuels are used the following feed from the engine and the return lines from the components provide a means of minimizing problems cab should be insulated in order to reduce heat loss in cold weather: to the outside air.
Page 160 SEBU8325-01 Operation Section Cold Weather Operation i02678858 Fuel Related Components in Cold Weather Fuel Tanks Condensation can form in partially ﬁlled fuel tanks. Top off the fuel tanks after you operate the engine. Fuel tanks should contain some provision for draining water and sediment from the bottom of the tanks.
Page 161: Maintenance Section
SEBU8325-01 Maintenance Section Reﬁll Capacities Maintenance Section i04478615 Fluid Recommendations Reﬁll Capacities General Lubricant Information i02682592 Because of government regulations regarding the Reﬁll Capacities certiﬁcation of exhaust emissions from the engine, the lubricant recommendations must be followed. Engine Manufacturers Association (EMA) Lubrication System Oils The reﬁll capacities for the engine crankcase...
Page 162 SEBU8325-01 Maintenance Section Reﬁll Capacities Terminology All DHD-1 oils must complete a full test program with the base stock and with the viscosity grade of Certain abbreviations follow the nomenclature of the ﬁnished commercial oil. The use of “API Base “SAE J754”.
Page 163 SEBU8325-01 Maintenance Section Reﬁll Capacities Some commercial oils that meet the API classiﬁcations may require reduced oil change NOTICE intervals. To determine the oil change interval, closely Operating Direct Injection (DI) diesel engines with fuel monitor the condition of the oil and perform a wear sulphur levels over 0.5 percent will require shortened metal analysis.
Page 164 SEBU8325-01 Maintenance Section Reﬁll Capacities Synthetic base oils generally perform better than First Choice – Use oil with an EMA DHD-1 conventional oils in the following two areas: Recommended Guideline. Use a CH-4 oil that has an API license. The oil should be either SAE 0W20, •...
Page 165 SEBU8325-01 Maintenance Section Reﬁll Capacities Oil analysis NOTICE Some engines may be equipped with an oil sampling Frequently check the speciﬁc gravity of the coolant for valve. If oil analysis is required the oil sampling valve proper freeze protection or for anti-boil protection. is used to obtain samples of the engine oil.
Page 166 SEBU8325-01 Maintenance Section Reﬁll Capacities • Freezing Table 7 Acceptable Water • Cavitation of the water pump Property Maximum Limit For optimum performance, Perkins recommends a Chloride (Cl) 40 mg/L 1:1 mixture of a water/glycol solution. Sulfate (SO 100 mg/L Note: Use a mixture that will provide protection Total Hardness 170 mg/L...
Page 167 SEBU8325-01 Maintenance Section Reﬁll Capacities • Automotive applications NOTICE The anti-corrosion package for ELC is different from Do not use a commercial coolant/antifreeze that on- the anti-corrosion package for other coolants. ELC ly meets the ASTM D3306 speciﬁcation. This type of is an ethylene glycol base coolant.
Page 168 SEBU8325-01 Maintenance Section Reﬁll Capacities ELC Cooling System Cleaning NOTICE Note: If the cooling system is already using ELC, Incorrect or incomplete ﬂushing of the cooling system cleaning agents are not required to be used at can result in damage to copper and other metal com- the speciﬁed coolant change interval.
Page 169 SEBU8325-01 Maintenance Section Reﬁll Capacities Commercial Heavy-Duty Antifreeze and Table 13 is an example for using the equation that is in Table 12. Table 13 NOTICE Example Of The Equation For Adding The SCA To Commercial Heavy-Duty Coolant which contains The Heavy-Duty Coolant At The Initial Fill Amine as part of the corrosion protection system must not be used.
Page 170 SEBU8325-01 Maintenance Section Reﬁll Capacities Cleaning the System of Heavy-Duty Antifreeze NOTICE These recommendations are subject to change with- out notice. Contact your local Perkins distributor for Perkins cooling system cleaners are designed the most up-to-date recommendations. to clean the cooling system of harmful scale and corrosion.
Page 171 SEBU8325-01 Maintenance Section Reﬁll Capacities Table 16 Perkins Speciﬁcation for Distillate Diesel Fuel Property UNITS Requirements “ASTM”Test “ISO”Test Aromatics %Volume 35% maximum D1319 “ISO”3837 %Weight 0.01% maximum D482 “ISO”6245 Carbon Residue on %Weight 0.35% maximum D524 “ISO”4262 10% Bottoms Cetane Number 40 minimum D613/D6890 “ISO”5165...
Page 172 SEBU8325-01 Maintenance Section Reﬁll Capacities (Table 16, contd) Lubricity corrected 0.46 maximum D6079 “ISO”12156-1 wear scar diameter at 60 °C (140 °F). This speciﬁcation includes the requirements for Ultra Low Sulfur Diesel (ULSD). ULSD fuel will have ≤ 15 ppm (0.0015%) sulfur. Refer to “ASTM D5453”, “ASTM D2622”, or “ISO 20846, ISO 20884”...
Page 173 SEBU8325-01 Maintenance Section Reﬁll Capacities Perkins recommends kinematic viscosities of 1.4 and The lubricity has particular signiﬁcance to the current 4.5 cSt that is delivered to the fuel injection pump. low viscosity fuel, low sulfur fuel, and low aromatic If a fuel with a low viscosity is used, cooling of the fossil fuel.
Page 174 SEBU8325-01 Maintenance Section Reﬁll Capacities Biodiesel Fuel Note: The lubricity of these fuels must not exceed wear scar diameter of 0.46 mm (0.01811 inch) as per “ISO 12156-1”. Refer to “Lubricity”. Biodiesel is a fuel that can be deﬁned as mono-alkyl esters of fatty acids.
Page 175 SEBU8325-01 Maintenance Section Reﬁll Capacities Biodiesel blends are denoted as “BXX” with “XX” Performance Related Issues with B20 representing the content of neat biodiesel contained in the blend with mineral diesel fuel (for example B5, Due to the lower energy content than the standard B10, B20).
Page 176 SEBU8325-01 Maintenance Section Reﬁll Capacities Aftermarket Fuel Additives Materials such as brass, bronze, copper, led, tin, and zinc accelerate the oxidation process of the biodiesel fuel. The oxidation process can cause deposits NOTICE formation therefore these materials must not be used Perkins does not warrant the quality or performance for fuel tanks and fuel lines.
Page 177 SEBU8325-01 Maintenance Section Reﬁll Capacities Detailed instructions on the rate of which the fuel cleaner must be use are on the container.
Page 178: Maintenance Interval Schedule
SEBU8325-01 Maintenance Section Maintenance Interval Schedule Turbocharger - Inspect .......... 75 i04431375 Water Pump - Inspect ........... 78 Maintenance Interval Schedule Every 3000 Service Hours Alternator Belt - Inspect/Adjust/Replace ....52 When Required Fuel Injector - Test/Change ........67 Battery - Replace ..........52 Every 3000 Service Hours or 2 Years Battery or Battery Cable - Disconnect ....
Page 179 SEBU8325-01 Maintenance Section Aftercooler Core - Clean/Test i02690449 Aftercooler Core - Clean/Test Personal injury can result from air pressure. Personal injury can result without following prop- er procedure. When using pressure air, wear a pro- 1. Remove the core. Refer to the OEM information tective face shield and protective clothing.
Page 180 SEBU8325-01 Maintenance Section Alternator - Inspect • After cleaning, start the engine and accelerate the Check the belt of cracks, splits, glazing, grease, engine to high idle rpm. This will help in the removal and splitting. of debris and drying of the core. Stop the engine. Use a light bulb behind the core in order to inspect the core for cleanliness.
Page 181 SEBU8325-01 Maintenance Section Battery Electrolyte Level - Check The battery cables or the batteries should not be All lead-acid batteries contain sulfuric acid which removed with the battery cover in place. The bat- can burn the skin and clothing. Always wear a face tery cover should be removed before any servic- shield and protective clothing when working on or ing is attempted.
Page 182 SEBU8325-01 Maintenance Section Cooling System Coolant (Commercial Heavy-Duty) - Change • 3. Remove the positive connection. The fuel has entered the cooling system and the coolant is contaminated. 4. Clean all disconnected connection and battery terminals. Note: When the cooling system is cleaned, only clean water is needed.
Page 183 SEBU8325-01 Maintenance Section Cooling System Coolant (ELC) - Change 2. Fill the cooling system with Commercial Heavy-Duty Coolant. Add Supplemental Coolant NOTICE Additive to the coolant. For the correct amount, Dispose of used engine coolant or recycle. Various refer to the Operation and Maintenance Manual, methods have been proposed to reclaim used coolant “Fluid Recommendations”...
Page 184 SEBU8325-01 Maintenance Section Cooling System Coolant (ELC) - Change Clean the cooling system and ﬂush the cooling system before the recommended maintenance interval if the following conditions exist: • The engine overheats frequently. • Foaming is observed. • The oil has entered the cooling system and the coolant is contaminated.
Page 185 SEBU8325-01 Maintenance Section Cooling System Coolant Level - Check 4. Start and run the engine at low idle until the i02675588 temperature reaches 49 to 66 °C (120 to 150 °F). Cooling System Coolant Level - Check 5. Stop the engine and allow the engine to cool. Loosen the cooling system ﬁller cap slowly in order to relieve any pressure.
Page 186 SEBU8325-01 Maintenance Section Cooling System Supplemental Coolant Additive (SCA) - Test/Add 4. Clean ﬁller cap and the receptacle. Reinstall the i02675604 ﬁller cap and inspect the cooling system for leaks. Cooling System Supplemental Coolant Additive (SCA) - Note: The coolant will expand as the coolant heats up during normal engine operation.
Page 187 SEBU8325-01 Maintenance Section Crankcase Breather (Canister) - Replace 1. Slowly loosen the cooling system ﬁller cap in 3. Lubricate the O ring seal (2) on the new canister order to relieve the pressure. Remove the cooling with clean engine lubricating oil. Install the new system ﬁller cap.
Page 188 SEBU8325-01 Maintenance Section Engine Air Cleaner Element (Dual Element) - Clean/Replace • Periodic cleaning of the engine is recommended. Check the precleaner (if equipped) and the dust Steam cleaning the engine will remove accumulated bowl daily for accumulation of dirt and debris. oil and grease.
Page 189 SEBU8325-01 Maintenance Section Engine Air Cleaner Element (Dual Element) - Clean/Replace 2. The secondary air cleaner element should be Visually inspect the primary air cleaner element removed and discarded for every three cleanings before cleaning. Inspect air cleaner elements for of the primary air cleaner element.
Page 190 SEBU8325-01 Maintenance Section Engine Air Cleaner Element (Single Element) - Inspect/Replace Vacuum Cleaning i02676010 Engine Air Cleaner Vacuum cleaning is a good method for removing Element (Single Element) - accumulated dirt from the dirty side (outside) of a primary air cleaner element. Vacuum cleaning is Inspect/Replace especially useful for cleaning primary air cleaner elements which require daily cleaning because of a...
Page 191 SEBU8325-01 Maintenance Section Engine Air Precleaner - Check/Clean i02690451 Engine Air Precleaner - Check/Clean g00103777 Illustration 28 Typical service indicator Observe the service indicator. The air cleaner element should be cleaned or the air cleaner element should be replaced when one of the following conditions occur: g00287039 Illustration 29...
Page 192 SEBU8325-01 Maintenance Section Engine Oil Level - Check i02676018 i04478611 Engine Oil Level - Check Engine Oil and Filter - Change Hot oil and hot components can cause personal Hot oil and hot components can cause personal injury. Do not allow hot oil or hot components to injury.
Page 193 SEBU8325-01 Maintenance Section Engine Oil and Filter - Change • If the engine is not equipped with a drain valve, remove the oil drain plug (1) in order to allow the oil to drain. If the engine is equipped with a shallow sump, remove the bottom oil drain plugs from both ends of the oil pan.
Page 194 SEBU8325-01 Maintenance Section Engine Valve Lash - Inspect/Adjust g01165836 Illustration 34 (Y) “MIN” mark. (X) “MAX” mark. 4. Remove the oil level gauge in order to check the oil level. Maintain the oil level between the “MIN” and “MAX” marks on the engine oil dipstick. g02659217 Illustration 33 Typical example...
Page 195 SEBU8325-01 Maintenance Section Fuel Injector - Test/Change Refer to Systems Operation/Testing and Adjusting, The fuel injectors should not be cleaned as cleaning “Engine Valve Lash - Inspect/Adjust” for more with incorrect tools can damage the nozzle. The fuel information. injectors should be renewed only if a fault with the fuel injectors occurs.
Page 196 SEBU8325-01 Maintenance Section Fuel System - Prime i04429191 NOTICE Fuel System - Prime Do not crank the engine continuously for more than 30 seconds. Allow the starting motor to cool for two minutes before cranking the engine again. If air enters the fuel system, the air must be purged from the fuel system before the engine can be 4.
Page 197 SEBU8325-01 Maintenance Section Fuel System Primary Filter/Water Separator - Drain 9. Remove the container and dispose of the fuel safely. 10. Open the fuel supply valve. 11. Prime the fuel system. Refer to the Operation and Maintenance Manual, “Fuel System - Prime” for more information.
Page 198 SEBU8325-01 Maintenance Section Fuel System Secondary Filter - Replace NOTICE Do not allow dirt to enter the fuel system. Thoroughly clean the area around a fuel system component that will be disconnected. Fit a suitable cover over discon- nected fuel system component. Element ﬁlter Turn the valves for the fuel lines (if equipped) to the OFF position before performing this maintenance.
Page 199 SEBU8325-01 Maintenance Section Fuel System Secondary Filter - Replace Spin-on ﬁlter Turn the valves for the fuel lines (if equipped) to the OFF position before performing this maintenance. Place a tray under the fuel ﬁlter in order to catch any fuel that might spill. Clean up any spilled fuel immediately.
Page 200 SEBU8325-01 Maintenance Section Fuel Tank Water and Sediment - Drain Fuel Tank Fuel quality is critical to the performance and to the service life of the engine. Water in the fuel can cause excessive wear to the fuel system. Water can be introduced into the fuel tank when the fuel tank is being ﬁlled.
Page 201 SEBU8325-01 Maintenance Section Hoses and Clamps - Inspect/Replace If a bulk storage tank has been reﬁlled or moved Each installation application can be different. The recently, allow adequate time for the sediment to differences depend on the following factors: settle before ﬁlling the engine fuel tank. Internal bafﬂes in the bulk storage tank will also help trap •...
Page 202 SEBU8325-01 Maintenance Section Radiator - Clean 9. Clean the cooling system ﬁller cap. Inspect the After cleaning the radiator, start the engine. Allow cooling system ﬁller cap's seals. Replace the the engine to operate at low idle speed for three to cooling system ﬁller cap if the seals are damaged.
Page 203 SEBU8325-01 Maintenance Section Starting Motor - Inspect The operating environment, incorrect operating Check the starting motor for correct operation. Check procedures and incorrect maintenance procedures the electrical connections and clean the electrical can be factors which contribute to a severe service connections.
Page 204 SEBU8325-01 Maintenance Section V-Belts - Inspect/Adjust/Replace For options regarding the removal, installation, and i02690446 replacement, consult your Perkins dealer or your V-Belts - Inspect/Adjust/ Perkins distributor. Refer to the Disassembly and Replace Assembly Manual, “Turbocharger - Remove and Turbocharger - Install” for further information. Inspecting Inspection NOTICE...
Page 205 SEBU8325-01 Maintenance Section Walk-Around Inspection i02678854 Walk-Around Inspection Inspect the Engine for Leaks and for Loose Connections A walk-around inspection should only take a few minutes. When the time is taken to perform these checks, costly repairs and accidents can be avoided. For maximum engine service life, make a thorough g01003936 inspection of the engine compartment before starting...
Page 206 SEBU8325-01 Maintenance Section Water Pump - Inspect • Inspect the lubrication system for leaks at the front Note: The water pump seal is lubricated by the crankshaft seal, the rear crankshaft seal, the oil coolant in the cooling system. It is normal for a small pan, the oil ﬁlters and the rocker cover.
Page 207: Warranty Section
SEBU8325-01 Warranty Section Warranty Information Warranty Section Warranty Information i02676009 Emissions Warranty Information This engine may be certiﬁed to comply with exhaust emission standards and gaseous emission standards that are prescribed by the law at the time of manufacture, and this engine may be covered by an Emissions Warranty.
Page 208: Index
SEBU8325-01 Index Section Index Electrical System ............ 11 After Starting Engine ..........26 Grounding Practices ........... 11 After Stopping Engine..........28 Aftercooler Core - Clean/Test ........ 51 Emergency Stopping ..........28 Emissions Certiﬁcation Film ........19 Aftercooler Core - Inspect........51 Alternator - Inspect ..........
Page 209 SEBU8325-01 Index Section Model View Illustrations......... 14 Foreword ..............4 California Proposition 65 Warning ....... 4 1104 Engine Model Views........14 Literature Information........... 4 Model Views ............13 Maintenance ............4 Maintenance Intervals.......... 4 Operation ............. 4 Overhaul .............. 4 Safety..............
Page 210 SEBU8325-01 Index Section Walk-Around Inspection ........77 Inspect the Engine for Leaks and for Loose Connections ............. 77 Warranty Information ..........79 Warranty Section ........... 79 Water Pump - Inspect..........78...
Page 211 Product and Dealer Information Note: For product identiﬁcation plate locations, see the section “Product Identiﬁcation Information” in the Operation and Maintenance Manual. Delivery Date: Product Information Model: Product Identiﬁcation Number: Engine Serial Number: Transmission Serial Number: Generator Serial Number: Attachment Serial Numbers: Attachment Information: Customer Equipment Number: Dealer Equipment Number:...

Fiori D 70 SL Use And Maintenance Manual

Table of Contents

Introduction

Technical Features

Safety Precautions

Operation and Use

Steering Wheel

Height- and Depth-Djustable Driver's Seat with Seatbelt

G (Mechanical) Gearshift Control Lever

Pivoting Driving Post Locking Lever

Service and Emergency Brake Pedal

Parking Brake Button

Steering Mode Selection Lever

Cabin Light

Wiper

Windscreen Washer Fl Uid Tank

Maintenance

Optional Equipment

Table of Contents

Safety Section

Product Information Section

Operation Section

Maintenance Section

Warranty Section

Index Section

Quick Links

Chapters

Need help?

Questions and answers

Summary of Contents for Fiori D 70 SL

Table of Contents