ICON DPC1 Installation And Operation Manual
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ICON DPC1 Installation And Operation Manual

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Installation and Operation Manual
DPC1
BIA-DPC1 rev 4
Page 1

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Summary of Contents for ICON DPC1

  • Page 1 Installation and Operation Manual DPC1 BIA-DPC1 rev 4 Page 1...

  • Page 2: Conventions Used In This Manual

    4. Do not install the controller in the following conditions: a. Vibration and mechanical shock. b. Corrosive gasses and liquids. c. Extreme heat and cold, operating range -25 C - +55 d. Salt mist corrosion. e. Rain and moisture. Flammable materials, solvents. BIA-DPC1 rev 4 Page 2...

  • Page 3: Table Of Contents

    Electrical connection to the power supply and pump Function switch setting Connections for pump over temperature protection (where supplied) Installing float switches and probes Diagrams for boosting by liquid level through float switches or probes BIA-DPC1 rev 4 Page 3...
  • Page 4 Switching to AUTO mode Switching to MANUAL mode Alarm Test and MUTE Pump protection Last five failure record Pump accumulated running time Pump disable COMMUNICATION LINK Basic Function Special application Technical parameters TROUBLE SHOOTING GUIDE BIA-DPC1 rev 4 Page 4...

  • Page 5: Introduction

    The Controller has many operation modes by adopting different electrical installations. Important features that distinguish the Bianco Icon Series Intelligent Pump Controllers from some other controllers are the push button calibration of overload and ability for dry run protection without float switches or probes.
  • Page 6 The following chart shows main technical parameters for the Controller DPC1 Main technical characteristic Control characteristic Double liquid level control pressure control Control method Manual/Auto Liquid level control characteristic pulse electrode probe and float switch Pressure control characteristic pressure switch and pressure tank...

  • Page 7: Meanings Of The Icons Shown On The Lcd

    (unit: hour); counting down etc pump fault icon, when this icon appears, it means pump control box is displaying some fault information network connection error icon, when this icon appears, it means there is no...

  • Page 8: Installation - Drainage

    2 minutes before opening the control panel. Never connect AC power to output L and N terminals. Ensure the motor, controller and power specifications match. The electrical and hydraulic connections must be carried out by competent, skilled, qualified personnel. BIA-DPC1 rev 4 Page 8...

  • Page 9: Function Switch Setting

    After completing the setting, apply power to the control panel and observe the application sign displayed on the LCD conforming to the DRAINAGE symbol. DRAINAGE SETTING DRAINAGE SYMBOL SWITCHES DOWN BIA-DPC1 rev 4 Page 9...

  • Page 10: Connections For Pump Over Temperature Protection (Where Supplied)

    9 and 11, 10 and 12. 2.4 Installing float switches and probes. Float switch installation. Do not encase sensor leads, float switches or signal cables in metal pipes. Use PVC or PE tubing. Liquid probe installation. BIA-DPC1 rev 4 Page 10...

  • Page 11: Diagrams For Drainage By Liquid Level Through Float Switches Or Probes

    Note: for 4 float switch installation connect float switch A (pump off) to terminals 1 and 3, float switch B (1 pump on) to terminals 1 and 5, float switch C (2 pump on) to terminals 2 and 4 and float switch D (alarm) to terminals 2 and 6. BIA-DPC1 rev 4 Page 11...
  • Page 12 Note: for 4 float switch installation connect float switch A (pump off) to terminals 1 and 3, float switch B (1 pump on) to terminals 1 and 5, float switch C (2 pump on) to terminals 2 and 4 and float switch D (alarm) to terminals 2 and 6. BIA-DPC1 rev 4 Page 12...
  • Page 13 2.5.1 Drainage by liquid level control through float switches or probes (cont) BIA-DPC1 rev 4 Page 13...
  • Page 14 While pumping, if the liquid level rises in the sump to probe 5, (float switch C up), the control panel will sound the alarm to warn the user to take further action. Meanings of the messages & graphic shown on the LCD screen BIA-DPC1 rev 4 Page 14...

  • Page 15: Installation - Drainage

    2 minutes before opening the control panel. Never connect AC power to output L and N terminals. Ensure the motor, controller and power specifications match. The electrical and hydraulic connections must be carried out by competent, skilled, qualified personnel. BIA-DPC1 rev 4 Page 15...

  • Page 16: Function Switch Setting

    After completing the setting, apply power to the control panel and observe the application sign displayed on the LCD conforming to the DRAINAGE symbol. DRAINAGE SETTING DRAINAGE SYMBOL FOR AUTOMATIC PUMPS BIA-DPC1 rev 4 Page 16...

  • Page 17: Connections For Pump Over Temperature Protection (Where Supplied)

    9 and 11, 10 and 12. 2.4a Installing float switches and probes. Float switch installation. Do not encase sensor leads, float switches or signal cables in metal pipes. Use PVC or PE tubing. Liquid probe installation. BIA-DPC1 rev 4 Page 17...

  • Page 18: Diagram For Drainage By Liquid Level

    High Level Alarm delayed by 15 minutes after activation of High Level Float to allow 2 Pump to turn on and assist with pump out. Note, For 30 minutes after High level Alarm activated, both pumps work concurrently. BIA-DPC1 rev 4 Page 18...
  • Page 19 While pumping, if the liquid level rises in the sump to float switch C up, the control panel will sound the alarm to warn the user to take further action. Meanings of the messages & graphic shown on the LCD screen BIA-DPC1 rev 4 Page 19...

  • Page 20: Installation - Boosting

    2 minutes before opening the control panel. Never connect AC power to output L and N terminals. Ensure the motor, controller and power specifications match. The electrical and hydraulic connections must be carried out by competent, skilled, qualified personnel. BIA-DPC1 rev 4 Page 20...

  • Page 21: Function Switch Setting

    After completing the setting, apply power to the control panel and observe the application sign displayed on the LCD conforming to the BOOSTING symbol. BOOSTING SETTING BOOSTING SYMBOL SWITCHES UP BIA-DPC1 rev 4 Page 21...

  • Page 22: Connections For Pump Over Temperature Protection (Where Supplied)

    Do not encase sensor leads, float switches or signal cables in metal pipes. Use PVC or PE tubing. Liquid probe installation. In event of high risk of electrical storms (lightning) or when liquid medium in sump, well or tank is very dirty, it is recommended to use float switches. BIA-DPC1 rev 4 Page 22...

  • Page 23: Diagrams For Boosting By Liquid Level Through Float Switches Or Probes

    3.5 Electrical connections for BOOSTING applications. 3.5.1 Water supply by pressure control through pressure switch and tank. BIA-DPC1 rev 4 Page 23...
  • Page 24 3.5.1 Water supply by pressure control through pressure switch and tank (cont) BIA-DPC1 rev 4 Page 24...
  • Page 25 3.5.1 Water supply by pressure control through pressure switch and tank (cont) BIA-DPC1 rev 4 Page 25...
  • Page 26 B, double pumps will not stop running; Note: pressure switch should be N/C, close on pressure drop. Note: Pressure switch A = Low Pressure Switch, Pressure switch B = High Pressure Switch Meanings of the messages & graphic shown on the LCD screen BIA-DPC1 rev 4 Page 26...

  • Page 27: Installation - Transfer

    2 minutes before opening the control panel. Never connect AC power to output L and N terminals. Ensure the motor, controller and power specifications match. The electrical and hydraulic connections must be carried out by competent, skilled, qualified personnel. BIA-DPC1 rev 4 Page 27...

  • Page 28: Function Switch Setting

    After completing the setting, apply power to the control panel and observe the application sign displayed on the LCD conforming to the TRANSFER symbol. TRANSFER SETTING TRANSFER SYMBOL BIA-DPC1 rev 4 Page 28...

  • Page 29: Connections For Pump Over Temperature Protection (Where Supplied)

    Do not encase sensor leads, float switches or signal cables in metal pipes. Use PVC or PE tubing. Liquid probe installation. In event of high risk of electrical storms (lightning) or when liquid medium in sump, well or tank is very dirty, it is recommended to use float switches. BIA-DPC1 rev 4 Page 29...

  • Page 30: Diagrams For Transfer By Liquid Level Through Float Switches Or Probes

    4.5 Electrical connections for TRANSFER applications. 4.5.1 Water supply by liquid level control through float switches or probes. BIA-DPC1 rev 4 Page 30...
  • Page 31 4.5.1 Water supply by liquid level control through float switches or probes (cont) BIA-DPC1 rev 4 Page 31...
  • Page 32 Probe 4# (Float Switch A & B: Up level), double pumps will not stop running; Meanings of the messages & graphic shown on the LCD screen BIA-DPC1 rev 4 Page 32...

  • Page 33: Installation - Transfer

    2 minutes before opening the control panel. Never connect AC power to output L and N terminals. Ensure the motor, controller and power specifications match. The electrical and hydraulic connections must be carried out by competent, skilled, qualified personnel. BIA-DPC1 rev 4 Page 33...

  • Page 34: Hot Water Circulation

    After completing the setting, apply power to the control panel and observe the application sign displayed on the LCD conforming to the TRANSFER symbol. TRANSFER SETTING FOR TRANSFER SYMBOL HOT WATER CIRCULATION BIA-DPC1 rev 4 Page 34...

  • Page 35: Connections For Pump Over Temperature Protection (Where Supplied)

    9 and 11, 10 and 12. 4.4a Installing float switches and probes. Float switch installation. Do not encase sensor leads, float switches or signal cables in metal pipes. Use PVC or PE tubing. Liquid probe installation. BIA-DPC1 rev 4 Page 35...

  • Page 36: Diagrams For Transfer By Liquid Level Through Float Switches Or Probes

    4.5a Electrical connections for TRANSFER HOT WATER CIRCULATION applications. 4.5.1a Hot Water Circulation with or without thermostat. The control panel alternates power supply between pumps every 240 hours. A thermostat can be wired to terminals 2 and 4 for automatic operation on temperature. BIA-DPC1 rev 4 Page 36...

  • Page 37: Operation

    Press the STORE button. The control panel makes a “beep” and a countdown starts with the LCD displaying: Control now counts down from 5 seconds. The pump stops running and parameter calibration is completed with LCD displaying: Press the B START key to repeat calibration for pump B. BIA-DPC1 rev 4 Page 37...

  • Page 38: Switching To Auto Mode

    MANUAL mode. Press the START key to start the pump and the STOP to stop the pump. 5.4 Alarm Test and Mute. Under MANUAL mode and pump/s not operating press STORE for 3 seconds to test the alarm. At any time press ASTOP to mute the alarm. 5.5 Pump Protection BIA-DPC1 rev 4 Page 38...

  • Page 39: Last Five Failure Record

    Displaying the pump accumulative running time. Press the MODE key to switch to manual state, make sure that the pump is not running and the LCD screen is displaying: BIA-DPC1 rev 4 Page 39...

  • Page 40: Pump Disable

    This function applies to where the control panel is installed in the basement or pumping room, but users require to monitor and control the pump on the ground or in a control room. BIA-DPC1 rev 4 Page 40...

  • Page 41: Basic Function

    Wire communication distance 1200 metres max by shield twisted pair cable (STP) for RS485 & CAN 5000 metres max by STP and RS485 extender STP-120U one pair 20AWG for RS485 & CAN RS485 extender 5000 metres (9600bps) BIA-DPC1 rev 4 Page 41...

  • Page 42: Trouble Shooting Guide

    Check pressure tank bladder Check pressure switch settings Check pressure switch for defects no communication link between connect the Control to SC / computer SC / computer and Control to realize long distance monitoring BIA-DPC1 rev 4 Page 42...
  • Page 43 BIA-DPC1 rev 4 Page 43...
  • Page 44 BIA-DPC1 rev 4 Page 44...

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