AERO-SERVICE EV4 QUAD Owner's Manual

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OWNERS
MANUAL
EV4 QUAD
AERO-SERVICE Jacek Skopiński
Dereniowa 4/69
02-776 Warsaw
POLAND
VERSION 1.00

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Summary of Contents for AERO-SERVICE EV4 QUAD

  • Page 1 OWNERS MANUAL EV4 QUAD AERO-SERVICE Jacek Skopiński Dereniowa 4/69 02-776 Warsaw POLAND VERSION 1.00...
  • Page 2: Table Of Contents

    MANUAL EV4 QUAD Index PRELIMINARY INFORMATION ....................4 1.1. Content and addressees of this manual ..........................4 1.2. Symbols .................................... 4 1.3. Cooperation with the user of EV4 ............................ 4 1.4. Compliance with safety requirements ..........................5 Vehicle description ..........................6 2.1.
  • Page 3 Warning! Please read this manual before first use and observe safety regulations first. To ensure proper operation of the vehicle for a long time, follow the maintenance instructions carefully. If you are left with any questions after reading this manual, AERO-SERVICE will gladly answer them. 2017-07-24 VERSION 1.00...
  • Page 4: Preliminary Information

    1. PRELIMINARY INFORMATION 1.1. Content and addressees of this manual This technical publication is a manual for EV4 QUAD manufactured by AERO-SERVICE. The manual refers to „main application of the device”, together with all the technical information about exploitation, assembly and maintenance of the device. This manual is addressed to all users of the EV4 vehicle.
  • Page 5: Compliance With Safety Requirements

    MANUAL EV4 QUAD 1.4. Compliance with safety requirements AERO-SERVICE declares with all responsibility, that this product is compliant with following standards:  PN-EN ISO - 12100:2012 Safety of machines -- General design principles Risk assessment and risk reduction. EV4 QUAD meeets the requirements of the following European Directives: ...
  • Page 6: Vehicle Description

    The vehicle has an adaptive suspension that adapts to the shape or inclination of the terrain and allows the vehicle to tilt in the bend so as to eliminate the effect of the centrifugal force. The vehicle is used to transport people. Diag. 1 EV4 QUAD 2017-07-24 VERSION 1.00...
  • Page 7 MANUAL EV4 QUAD FRAME REAR SWINGARM BRAKE CALIPER FOOTREST TRANSMISSION BELT BRAKE BRAKE DISC CALIPER Diag. 2 MAIN PARTS FRAME LINKS AND PUSHERS OF STEERING CONTROL SUSPENSION LINK FRONT WHEELS SWINGARMS BRAKE BRAKE PIPES CALIPER FOOTREST BRAKE DISK Diag. 3 MAIN PARTS 2017-07-24 VERSION 1.00...
  • Page 8 MANUAL EV4 QUAD STEERING COLUMN IGNITION KEY FRAME MOTOR REAR FOOTREST FRONT SWINGARMS SWINGARM Diag. 4 MAIN PARTS SUSPENSION MOTOR LINK REAR SWINGARM REAR WHEEL TRANSMISION BELT TRANSMISION GEARS Diag. 5 MAIN PARTS 2017-07-24 VERSION 1.00 Page 8 of 25...
  • Page 9 MANUAL EV4 QUAD TRANSMISION BRAKE DISC BELT BRAKE CALIPER REAR SWINGARM REAR WHEEL MOUNTING UNIT Diag. 6 MAIN PARTS STEERING KNUCKLE BRAKE DISC BRAKE CALIPER LINKS AND PUSHERS OF STEERING CONTROL Diag. 7 MAIN PARTS 2017-07-24 VERSION 1.00 Page 9 of 25...
  • Page 10 MANUAL EV4 QUAD HANDLEBAR FRONT WHEELS IGNITION FOOTREST FRAME SEAT TRANSMISION BELTS REAR WHEELS Diag. 8 MAIN PARTS 2017-07-24 VERSION 1.00 Page 10 of 25...
  • Page 11: Proper Use

    WARNING! The manufacturer is not responsible for the consequences of improper use.  EV4 QUAD does not meet the requirements for vehicles intended for use in traffic.  Incorrect use of EV4 may cause personal injury. Use protective clothing such as suitable footwear, gloves, helmet, knee pads, elbow pads, safety goggles, etc.
  • Page 12: Residual Risk

    MANUAL EV4 QUAD  EV4 is not designed for extreme driving. It is forbidden to perform jumps and other dangerous evolutions. You cannot speed it up and stop too fast.  Speed must be adapted to field conditions. Longer braking distances should be considered for slippery surfaces.
  • Page 13: Putting To Use

    MANUAL EV4 QUAD 7. Putting to use 7.1. Minimal requirements for vehicle operation EV4 is an electric vehicle so it is not allowed to use it in the rain or in high humidity conditions. The vehicle cannot be driven into puddles.
  • Page 14: Use Of Personal Protective Equipment

    MANUAL EV4 QUAD  The person selected and authorized to operate and maintain EV 4 must have the appropriate knowledge.  The weight of the driver with the luggage must not exceed 100 kg. Overloading can damage the vehicle and drive train.
  • Page 15: Essential Activities During Use

    MANUAL EV4 QUAD FRONT BRAKE REAR BRAKE LEVER LEVER COMPUTER THROTTLE BELL Diag. 9 THE HANDLEBAR 10.2. Essential activities during use Put the vehicle in vertical position (do not sit on the vehicle when in fully tilted position) Sit on the seat and place one foot on the footrest.
  • Page 16: Display Description

    MANUAL EV4 QUAD The vehicle is ready to run when the computer is turned on. To move forward open the throttle. When moving put both feet on the footrests to avoid are caught under the rear wheels. The speed of the vehicle is adjusted with the throttle.
  • Page 17: Charging And Fuse Description

    If the vehicle cannot be started and the fuse is working, contact the manufacturer / service. Do not perform repairs on your own. EV4 Quad has a main fuse with a current of 50 A, a charging circuit of 10 A and computer circuit of 2-5 A. When it is necessary to replace the fuse, it is necessary to use a new one with the same current.
  • Page 18 MANUAL EV4 QUAD COVER BOLTS Diag. 12 BATTERY COVER BOLTS COMPUTER FUSE CHARGING FUSE MAIN FUSE Diag. 13 FUSES 2017-07-24 VERSION 1.00 Page 18 of 25...
  • Page 19: Setup

    MANUAL EV4 QUAD CHARGING SOCKET Diag. 14 CHARGING SOCKET Setup 11.1. Seat height The seat has 3 position height adjustments. Adjust the seat height according to the height of the driver. To do this, unscrew and remove the 6 M5 bolts at the bottom of the seat tube. After selecting the appropriate height, fit and fasten the 6 bolts.
  • Page 20: Maintenance

    MANUAL EV4 QUAD SOFT STIFF DAMPING REGULATOR Diag. 15 SHOCK ABSORBER CONFIGURATION DAMPING UNLOCKED SHOCK ABSORBER DAMPING LOCKED PUMPUNG VALVE Diag. 16 SHOCK ABSORBER CONFIGURATION Maintenance Please observe the following maintenance recommendations:  The maintenance and servicing times given in this manual must be strictly observed.
  • Page 21: Wheels

    MANUAL EV4 QUAD  Correct maintenance ensures that the service life is extended and the level of security remains unchanged.  Carry out maintenance procedures using personal protective equipment (protective gloves).  Do not throw waste into the environment as a result of maintenance. Dispose of them in accordance with applicable regulations.
  • Page 22: Lubrication

    AERO-SERVICE will present a suitable replacement model. Using a component that is not approved by AERO-SERVICE may result in an accident. When replacing some spare parts, you must follow the original parts manual. The life span of the entire machine provided by the manufacturer is 15 years.
  • Page 23: Noise

    MANUAL EV4 QUAD Noise The machine in terms of noise emission complies with European standards and directives. The average noise level during operation of the operator at a distance of 1m is < LpA=70 dB. Radiation Components of the machine are built in accordance with the requirements of the EMC Directive 2014/30/EU, so that the machine does not emit harmful electromagnetic interference and is itself resistant to such interference.
  • Page 24 MANUAL EV4 QUAD 2017-07-24 VERSION 1.00 Page 24 of 25...
  • Page 25 MANUAL EV4 QUAD NOTES ………………………….……………………………………… ……………………………………………….………………… ………………………………………………………………… ….……………………………………………………………… ……………………….………………………………………… …………………………………………….…………………… …………………………………………………………………. ………………………………………………………………… …………………….…………………………………………… ………………………………………….……………………… ……………………………………………………………….… ………………………………………………………………… ………………….……………………………………………… ……………………………………….………………………… …………………………………………………………….…… ………………………………………………………………… ……………….………………………………………………… …………………………………….…………………………… ………………………………………………………….……… ………………………………………………………………… 2017-07-24 VERSION 1.00 Page 25 of 25...

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