Table of Contents

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Repair Instructions - Cooking
1.1
Important information......................................................................................4
1.2
Explanation of symbols...................................................................................4
2.1
Qualification.................................................................................................... 6
2.2
General safety information............................................................................. 6
2.3
Product-specific safety information.................................................................7
2.4
Measures after each repair............................................................................ 8
3.1
Baking sensor (Lambda sensor).................................................................... 9
3.2
Meat temperature probe (NTC).................................................................... 13
3.3
Brushless direct current motor..................................................................... 14
3.4
Steam generation......................................................................................... 17
3.5
Steam generator........................................................................................... 18
3.6
Double pump................................................................................................ 20
3.7
EcoClean Direct............................................................................................21
3.8
Suitability of cookware..................................................................................22
3.9
3.10 Fold-down door.............................................................................................26
3.11 Magnetron..................................................................................................... 27
3.12 Swivelling panel............................................................................................ 29
3.15 Vapour extraction system............................................................................. 40
4.1
Result faults................................................................................................ 43
Food is not cooked.......................................................................................43
Food is heated too slowly............................................................................ 43
Cleaning action is inadequate...................................................................... 43
Pieces of dough form a skin........................................................................ 43
Food dries out.............................................................................................. 44
4.2
Malfunctions................................................................................................ 45
2016-03-10 / DIS 184_58300000140186_ara_en_k
4
Rails - Sloping down at the back/askew...................................................... 45
Rails - Flashovers/discoloured marks.......................................................... 45
Rails - Jam/become caught..........................................................................46
Rails - Uneven running after pyrolysis......................................................... 46
6
Baking tray/universal pan warped, bent, bounces ...................................... 46
Operating ring does not respond / no display.............................................. 47
Operation is not interrupted when the door is opened................................. 47
Display background white/display hard to read............................................47
Fault code is displayed.................................................................................47
9
Appliance does not generate any steam......................................................48
attained......................................................................................................... 48
Brightness of microwave differs from that of the oven................................. 48
No microwave output / 8A fuse was blown.................................................. 49
Folding panel only opens partially................................................................49
Folding panel opens at an angle..................................................................49
Folding panel does not close automatically................................................. 49
Cooling fan overruns for too long.................................................................49
NeffLight in the "slide and hide" door flashes briefly.................................... 50
appliances)....................................................................................................50
Door (fold-down door) does not open 90°....................................................51
Clock gains > 1 minute every day................................................................51
Time - ist fast / slow..................................................................................... 51
43
started........................................................................................................... 52
4.3
Noise............................................................................................................ 54
Rails squeaking............................................................................................ 54
High-frequency whistling sound....................................................................54
Cooling fan motor makes a high-frequency noise........................................54
Copyright by BSH Hausgeräte GmbH
Page 1 of 181

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Summary of Contents for BSH HN678G4S1

  • Page 1: Table Of Contents

    Cleaning action is inadequate..............43 Rails squeaking.................... 54 Pieces of dough form a skin................ 43 High-frequency whistling sound..............54 Food dries out....................44 Cooling fan motor makes a high-frequency noise........54 Malfunctions....................45 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 1 of 181...
  • Page 2 6.14 Remove and install the appliance.............. 125 5.16 Measuring the temperature of the operating surfaces for hot air at 220 °C......................88 6.15 Removing and installing the hot-air fan............126 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 2 of 181...
  • Page 3 6.38 Removing and installing the door hinge............. 177 6.39 Removing and installing the door’s swivel handle........178 6.40 Removing and installing the vapour valve..........180 6.41 Removing and installing the vapour valve motor........181 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 3 of 181...
  • Page 4: Concerning This Document

    Non-observance of the warning message could result in minor These repair instructions are intended for persons who are familiar with equipment injuries. technology and were instructed by BSH or an authorised body: • Service technicians for the repair of domestic appliances Non-observance of the warning message could result in dam- •...
  • Page 5 ► Actions to protect from danger. The following example shows a warning that warns against electric shock due to live parts. The measure for avoiding the danger is mentioned. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 5 of 181...
  • Page 6: Safety

    Safety Qualification General safety information In Germany, only qualified electricians trained by BSH or an authorised body may 2.2.1 All domestic appliances perform any repair work. Risk of electric shock due to live parts! In other countries, only similarly trained qualified personnel is permitted to perform •...
  • Page 7: Product-Specific Safety Information

    Do not press any electrical switches. • Extinguish / keep clear of open flames. • Ensure that room is well ventilated. • Close the gas isolating equipment. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 7 of 181...
  • Page 8: Measures After Each Repair

    Document repair work, measured values and functional reliability. If the appliance is not functional: • Identify the appliance as “not functionally reliable”. • Warn customers of commissioning and notify them in writing . 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 8 of 181...
  • Page 9: Design And Function

    The air of the cooking compartment reaches the sensor element through holes in the protective tube. The sensor element is composed of several layers in planar technology. The sensor heating is also integrated in these layers. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 9 of 181...
  • Page 10 Because the content of the oxygen and the humidity of the air are directly related to each other, the baking sensor also senses the humidity of the air indirectly. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 10 of 181...
  • Page 11 Humidity/time curve for types of baking and post-baking time Six sponge cakes - 32 minutes Ring cake - 67 minutes Plaited loaf - 34 minutes Cheesecake - 78 minutes Linzer torte - 44 minutes 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 11 of 181...
  • Page 12 Information on the accuracy of the measurement is possible by the level of the baking sensor current. See also the chapter "Testing the baking sensor (Lambda sensor)". 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 12 of 181...
  • Page 13: Meat Temperature Probe (Ntc)

    Construction of the multipoint meat temperature probe than a single-point meat temperature probe. NTC sensor connector NTC sensor 1 NTC sensor connector NTC sensor 2 NTC sensor connector NTC sensor 3 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 13 of 181...
  • Page 14: Brushless Direct Current Motor

    The motor electronics is made up of the power electronics and the control electronics. The motor electronics generates the voltage with which the individual coils are controlled. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 14 of 181...
  • Page 15 Fig. 14: Rotary field generated determines the characteristic of the EC motor. red coil = north pole / green coil = south pole / grey coil = countervoltage 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 15 of 181...
  • Page 16 New procedures allow precise control even below the minimum speed by using targeted brief current pulses, which do not move the motor but are influenced by the rotor’s magnetic field. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 16 of 181...
  • Page 17: Steam Generation

    The steam that is created flows through the steam hose into the interior of the cooking compartment. The duration and amount of steam generation depends on the programme that is selected. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 17 of 181...
  • Page 18: Steam Generator

    Stainless steel plate the amount of water in the steam generator is approximately 120 ml. E-Fast Temperature sensor The mean operating temperature of the heating element is 170 °C. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 18 of 181...
  • Page 19 The maximum temperature of the heating element is 350 °C. Fig. 18: Heater connections Earth connection Heater connection 800 W E-Fast Temperature sensor connection Neutral conductor connection Heater connection 400 W Water connection 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 19 of 181...
  • Page 20: Double Pump

    Position and connections of the pump Connection to the steam generator Connection to the tank Fig. 19: Position and connections for the pump Connection to the tank Connection to the steam generator 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 20 of 181...
  • Page 21: Ecoclean Direct

    Normally, no additional cleaning cycle is necessary. Should an additional cleaning cycle be required as an exception due to special operating conditions, this will be indicated in the display. A cleaning programme can be started manually. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 21 of 181...
  • Page 22: Suitability Of Cookware

    Plastic containers are generally made of a variety of basic raw materials. For this reason they do not all react to microwave cooking in the same way. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 22 of 181...
  • Page 23 Clingfilm Follow the manufacturer’s in- structions. Freezer bags Follow the (boil-proof) manufacturer’s in- structions. Freez- er bags that can- not be boiled are suitable only for defrosting. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 23 of 181...
  • Page 24 Paper and card- May not be coat- board ed with plastic. Explanation: • + = suitable • (+) = partially suitable • - = not suitable Table 5: Overview 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 24 of 181...
  • Page 25: Cooking Compartment Temperature Sensor (Pt500 / Pt1000)

    Connecting cables Protective tube Cooking compartment temperature sensors are temperature sensors that use the dependence of the electrical resistance on the temperature in platinum as a measuring effect. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 25 of 181...
  • Page 26: Fold-Down Door

    (coated) glasses (coated) Borosilicate Soda-lime Soda-lime Soda-lime inner glass inner glass inner glass inner glass Table 6: Design of the fold-down door variants for appliances without microwave 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 26 of 181...
  • Page 27: Magnetron

    (magnetron) are transmitted into the cooking compartment by the heated, cylindrical hot cathode or the filament itself (so-called directly heated antenna and by means of a waveguide. cathode). 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 27 of 181...
  • Page 28 - 4 kV, and is therefore positive in relation to the earthing • Approx. 4 kV positive alternating voltage at the anode • Approx. 3.3 V at the cathode filament 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 28 of 181...
  • Page 29: Swivelling Panel

    Next the swivelling panel must be pulled out and up manually until it locks in place. The position of the swivelling panel is detected by limit switches. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 29 of 181...
  • Page 30: Temperature Regulation In The Various Operating Modes

    The temperature in the cooking compartment is measured using Top limit curve Bottom limit curve an oven temperature sensor, (also called a PTC-resistor EN = Set point curve Positive-Temperatur-Coeffizient). 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 30 of 181...
  • Page 31 Pizza setting, as an example the temperature range for a target temperature of 200 °C temperature of 200 °C Top limit curve Bottom limit curve Top limit curve Bottom limit curve Set point curve Set point curve 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 31 of 181...
  • Page 32 Full-surface grill, as an example the temperature range for level 2 Top limit curve Bottom limit curve Top limit curve Bottom limit curve Set point curve Set point curve 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 32 of 181...
  • Page 33 Rapid heat-up Top limit curve Bottom limit curve Set point curve Rapid heat-up uses two types of heating depending on which operating mode it is started from. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 33 of 181...
  • Page 34 Special features and characteristics: On reaching 90 % of the selected target temperature the appliance switches from settings 1 to settings 2 (type of element control and circulated air motor) 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 34 of 181...
  • Page 35: Temperature Regulation In The Various Operating Modes

    The temperature in the cooking compartment is measured using a PTC-resistor as oven temperature sensor, (PTC-resistor EN = Positive-Temperatur-Coeffizient). Curve top limit Curve bottom limit Curve setpoint 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 35 of 181...
  • Page 36 Pizza setting, as an example the temperature range for a target temperature of 200 °C temperature of 200 °C Curve top limit Curve bottom limit Curve top limit Curve bottom limit Curve setpoint Curve setpoint 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 36 of 181...
  • Page 37 Hot air grilling, as an example the temperature range for a target Curve top limit Curve bottom limit temperature of 200 °C Curve setpoint Curve top limit Curve bottom limit Curve setpoint 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 37 of 181...
  • Page 38 3.14.10 Rapid heat-up Curve top limit Curve bottom limit Curve setpoint Rapid heat-up uses two types of heating depending on which operating mode it is started from. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 38 of 181...
  • Page 39 Special features and characteristics: On reaching 90 % of the selected target temperature the appliance switches from settings 1 to settings 2 (type of element control and circulated air motor) 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 39 of 181...
  • Page 40: Vapour Extraction System

    • Conventional appliances valve. • Appliances with full steam • Appliances with microwave (45 cm, without pyrolytic system) 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 40 of 181...
  • Page 41 To compensate, the valve needs to be slightly more closed at high Sensor cooking 2 (conventional) slightly open temperatures (from 151 °C to 250 °C 40 % open). Sensor cooking 2 (Cir- slightly open coTherm, full steam) 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 41 of 181...
  • Page 42 100 % 100 % 100 % does not occur Table 11: Opening ratios depending on parameters and oven temperatures (appliance with microwave, 45 cm, without pyrolytic system) 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 42 of 181...
  • Page 43: Fault Diagnosis

    ► Check the function of the vapour valve. (Page 109) ► Replace vapour valve if defective. (Page 180) ► Replace vapour valve motor if defective. (Page 181) 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 43 of 181...
  • Page 44: Food Dries Out

    ► Check the function of the vapour valve. (Page 109) ► Replace vapour valve if defective. (Page 180) ► Replace defective vapour valve motor. (Page 181) 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 44 of 181...
  • Page 45: Malfunctions

    For appliances with a microwave, not only the wire rack may be used for combined operation modes, but also the baking tray or other supplied accessories. ► Remove the enamelled baking tray and insert the wire rack with the imprint “Microwave”. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 45 of 181...
  • Page 46: Rails - Jam/Become Caught

    Operating ring can be rotated easily / Optocoupler of the control module defec- ► Replace the defective control module. no change on the display tive. (only Bosch) 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 46 of 181...
  • Page 47: Operating Ring Does Not Respond / No Display

    - Do not replace the control module! to read ► Update the software. (only Bosch FD 9406-9501) Fault code is displayed - See wiring diagram "Fault codes and service programs (ASP)". 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 47 of 181...
  • Page 48: Appliance Does Not Generate Any Steam

    - Different brightness levels may have to be configured in the basic settings of the adjusted in the basic settings. appliances. ► Adjust the background lighting of the appliances in the basic settings. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 48 of 181...
  • Page 49: No Microwave Output / 8A Fuse Was Blown

    Cooling fan overrun is not optimised with ► Flash CPM to software status ≥ 0027. (KI01 to KI04 and CPM with software this software status. status 0022 and 0026) 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 49 of 181...
  • Page 50: Nefflight In The "Slide And Hide" Door Flashes Briefly

    - The door may open during operation if the door plunger is bent. slipped down. ► Check the door plunger. ► Replace bent door plunger. ► Replace the door switch. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 50 of 181...
  • Page 51: Door (Fold-Down Door) Does Not Open 90

    ► 3. The observation period was half a year. Observation of shorter periods and extrapolation to half a year is not permitted. ► Replace the operating module. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 51 of 181...
  • Page 52: Water Escapes Into The Cooking Compartment Via The Steam Inlet

    ► Check that the connection between the steam generator's level sensor and the electronics is plugged in correctly (K141/X76.1 - it is possible to plug the level sensor into the edge connector 2 pins further to one side). 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 52 of 181...
  • Page 53: Increased Water Consumption When Operating In "Steaming" Mode

    ► Check the function of the vapour valve. (Page 109) ► Replace vapour valve if defective. (Page 180) ► Replace vapour valve motor if defective. (Page 181) 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 53 of 181...
  • Page 54: Noise

    Fan speed is not optimised with this soft- ► Flash CPM to software status ≥ 0027. (KI01 to KI04 and CPM with software ware status. status 0022 and 0026) 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 54 of 181...
  • Page 55 Not a fault. Current state of technology. ► Advise customer: status ≥ 0027) Sufficient cooling of the appliance is required when it has become hot during operation. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 55 of 181...
  • Page 56: Other Faults (Surface Defects, Cracks, Breaks)

    Difference in colour of microwave/oven Production-related colour tolerances. - The production-related colour tolerances of the microwave turning handle have turning handle been minimised. ► Replace the microwave turning handle. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 56 of 181...
  • Page 57: Gap Between Panel And Door Varies

    The seal and its connecting sleeve should be cleaned as specified in the instruction manual, i.e. using only water with a little detergent. You should not use any harsh or abrasive cloths, sponges or cleaning agents. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 57 of 181...
  • Page 58: Leaks

    The retaining tabs of the vapour valve are (Condensed water on the control mod- ► Assemble the vapour valve correctly. not latched into the air baffle. ule) 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 58 of 181...
  • Page 59: Water Drips Onto The Floor/Furniture (When The Door Is Opened)

    ? Self-tapping screws 00611413 ► Retrofit condensation strip. Vapour/condensation escapes Vapour valve does not close correctly. ► Check the vapour system. (Page 109) 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 59 of 181...
  • Page 60: Test

    All measurements must be documented in a measurement protocol. ► Measure the distance at all four positions. Result: Target distance = 19 mm ± 1 mm 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 60 of 181...
  • Page 61: Checking The Alignment Of The Panel With The Door

    2. Compare the measurement result with the permissible tolerances. 5.2.2 Checking the lateral displacement of the panel relative to the door's decorative strips Tolerances: • Left/right ≤ ± 1 mm 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 61 of 181...
  • Page 62 1. Measure the panel inclination. 1. Measure the exhaust gap. 2. Compare the measurement result with the permissible tolerance. 2. Compare the measurement result with the permissible tolerance. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 62 of 181...
  • Page 63: Checking The Cooking Sensor (Lambda Sensor)

    1. Check whether the openings in the metal housing of the cooking sensor are 7. Calibrate the new cooking sensor manually in the Service program. soiled or blocked. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 63 of 181...
  • Page 64: Check The Ventilation Of The Appliance In The Furniture

    Any vapours arising inside the appliance are taken up by this stream of air and also blown out to the front. For this reason, there must always be an air gap between the appliance and adjacent cabinets or worktops. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 64 of 181...
  • Page 65 Y of the worktop Table 12: Minimum distance and worktop thickness 1. Measure the minimum distance X between hob and oven. 2. Measure the minimum worktop thickness Y. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 65 of 181...
  • Page 66: Check The Meat Temperature Probe (Ntc)

    ≤ 2.832 k Ω ≤ 2.753 k Ω ≤ 2.676 k Ω ≤ 2.601 k Ω Table 13: Meat temperature probe (resistance values in 1 °C increments) 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 66 of 181...
  • Page 67 3. Compare the displayed temperature against the measured ambient temperature. 4. Withdraw the meat temperature probe. 5. Measure the ambient temperature of the NTC. 8. Compare measurements (temperature / resistance) with setpoints. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 67 of 181...
  • Page 68 Test 9. Replace the meat temperature probe if it is defective. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 68 of 181...
  • Page 69: Checking The Lighting In The Cooking Compartment

    12. Plug LED E23 (right-hand side) directly onto the K138.X25 contact. Required tools: 13. Set up the test program – component test – oven light K24. ? Multimeter [ 15000062] Result: LED lights up. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 69 of 181...
  • Page 70 LED lights up. If both LEDs light up, and you cannot find any fault in the cable or the distributor board, then the left-hand LED is defective. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 70 of 181...
  • Page 71: Check The Cooking Compartment Temperature Sensor (Pt1000)

    4. Compare measurements (temperature / resistance) with ? [ 00340955] - Retaining clip for thermal oven element setpoints (Page 73). 5. If the cooking compartment temperature sensor is defective, replace it. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 71 of 181...
  • Page 72 1915.6 1919.2 1922.9 1926.5 1930.1 1933.7 1937.4 1941.0 1944.6 1948.2 1951.8 1955.5 1959.1 1962.7 1966.3 1969.9 1973.5 1977.1 1980.7 1984.3 1987.9 1991.5 1995.1 1998.7 2002.3 2005.9 2009.5 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 72 of 181...
  • Page 73 2756.3 2759.7 2763.0 2766.4 2769.7 2773.1 2776.4 2779.8 2783.1 2786.4 2789.8 2793.1 2796.4 2799.8 2803.1 2806.4 Table 14: Widerstandswerte des Garraum-Temperaturfühlers (PT1000) in 1 °C Schritten ► 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 73 of 181...
  • Page 74: Check The Cooking Compartment Temperature Sensor (Pt500)

    4. Compare measurements (temperature / resistance) with ? [ 00340955] - Retaining clip for thermal oven element setpoints (Page 76). 5. If the cooking compartment temperature sensor is defective, replace it. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 74 of 181...
  • Page 75 957.81 959.62 961.44 963.25 965.06 966.87 968.68 970.49 972.30 974.11 975.92 977.73 979.53 981.34 983.15 984.95 986.76 988.56 990.60 992.17 993.97 995.77 997.37 999.37 1001.2 1003.0 1004.8 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 75 of 181...
  • Page 76 1394.9 1396.6 1398.2 1399.9 1401.6 1403.9 1404.9 1406.6 1408.2 1409.9 1411.5 1413.2 1414.9 1416.5 1418.2 1419.9 Table 15: Widerstandswerte des Garraum-Temperaturfühlers (PT500) in 1 °C Schritten ► 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 76 of 181...
  • Page 77: Checking Condensation

    [ 11003837] can be retrofitted along with the panel holder [ 11003838] and three Not a fault. Current state of technology. self-tapping screws [ 00611413] . 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 77 of 181...
  • Page 78 Not a fault. Current state of technology. condensation strip, and from there into the bottom section of the housing to Any leaking condensation should be mopped up. evaporate. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 78 of 181...
  • Page 79: Magnetron Prüfen

    Ein Isolationsfehler zwischen Anode und Kathode kann nur mit einer Prüfspannung von 4000 V ermittelt werden. Messungen mit dieser Prüfspannung können vom Kundendienst nicht durchgeführt werden. Um diesen Fehler auszuschließen, muss das Magnetron probehalber ausgetauscht werden. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 79 of 181...
  • Page 80 ► Handle test prods only on the insulation material. ► Do not touch component whilst the measurement is being taken. ► Switch off the measuring instrument immediately after taking the measurement. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 80 of 181...
  • Page 81: Measuring Microwave Output Power

    2. 1) Stir the water before measuring the temperature! 2) Determine the initial temperature of the water (T 3. Place the temperature-resistant measuring bowl (with water) into the centre of the cooking compartment. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 81 of 181...
  • Page 82: Checking That The Cookware Is Suitable For Microwave Use

    If the cookware is hot (especially on the base), it is unsuitable for microwave Glass use. Glass ceramic part Ceramic Porcelain Metal Table 19: Suitable or unsuitable cookware material 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 82 of 181...
  • Page 83: Neo-Inverter Prüfen

    DB701 (Brückengleichrichter) Netz 5. 3-poligen Stecker von CN701abstecken (Stecker CN703 bleibt abgesteckt.). Q701 (IGBT) Collector DB701 (Brückengleichrichter) Netz Q701 (IGBT) Gate DB701 (Brückengleichrichter) Kathode DB701 (Brückengleichrichter) Anode 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 83 of 181...
  • Page 84 Widerstände des Bipolartransitors (IGBT) Q701 Table 21: Diodenmessungen am Brückengleichrichter messen 1. Digitalmultimeter auf Diodenmessung stellen. 2. Dioden des Brückengleichrichters entsprechend der Tabelle messen. Polarität bei nachfolgenden Messungen beachten. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 84 of 181...
  • Page 85 Appliance Tester auf „Safety Tests“ und dann auf COMP-Test stellen. Anode 2 minus Kathode 2 plus >20 M Ω Table 22: Diodenmessung an Hochspannungsdiode 2. Widerstände entsprechend der Tabelle messen. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 85 of 181...
  • Page 86: Checking The Position Of The Wall Socket

    5.14.1 Check the position of the wall socket in the base unit. ► Check the position of the wall socket according to the drawing. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 86 of 181...
  • Page 87: Checking The Socket Of The Meat Temperature Sensor

    Meat temperature sensor has been checked. (Page 66) Not connected (√) • Meat temperature sensor is inserted. 3. Replace the defective socket or faulty electronics. 1. Start the “Core Temp. Probe Test” program. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 87 of 181...
  • Page 88: Measuring The Temperature Of The Operating Surfaces For Hot Air At 220 °C

    (shelf position 3) (bead must not touch the wire rack). Fig. 46: Temperature curve for appliances with a PTC sensor °C Temperature Temperature in the cooking compartment minutes 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 88 of 181...
  • Page 89 8. Measure the room temperature and make a note of it. 2. If an eFSB is created for unclear temperature curves, always print out the graph and attach it to the eFSB. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 89 of 181...
  • Page 90: Measuring The Temperature Of The Operating Surfaces For Pyrolysis Level 3

    1. Insert „grate to be sacrificed" into the cooking compartment. Fig. 47: Temperature curve for appliances with a PTC sensor °C Temperature Measured with copper plates minutes Measured with bead 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 90 of 181...
  • Page 91 1. Enter the measured temperatures and measurement conditions on the RAS. 2. If an eFSB is created for unclear temperature curves, always print out the graph and attach it to the eFSB. 3. Connect measuring device. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 91 of 181...
  • Page 92: Measuring The Temperature Of The Operating Surfaces For Grilling Level 3

    (shelf position 3) (bead must not touch the wire rack). Fig. 48: Temperature curve for appliances with a PTC sensor °C Temperature Upper limit minutes Temperature in the cooking compartment Lower limit 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 92 of 181...
  • Page 93 8. Measure the temperature of the controls (for example turning handles, handle graph and attach it to the eFSB. area of the door handles, buttons etc.) with surface temperature sensor. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 93 of 181...
  • Page 94: Measuring The Temperature Of The Appliance Surfaces For Hot Air At 200 °C

    (shelf position 3) (bead must not touch the wire rack). Fig. 49: Temperature curve for appliances with a PTC sensor °C Temperature Upper limit minutes Temperature in the cooking compartment Lower limit 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 94 of 181...
  • Page 95 1 cm of the edge towards the centre and around the 8. Measure the room temperature and make a note of it. door handle. Measure the temperature of the appliance surfaces with the surface temperature sensor. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 95 of 181...
  • Page 96 - Room temperature + 55 K for coated metal (e.g. paint, enamel) - Room temperature + 60 K for glass - Room temperature + 65 K for plastic (> 0.3 mm) 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 96 of 181...
  • Page 97: Measuring The Temperature Of The Appliance Surfaces For Pyrolysis Level 3

    1. Insert „grate to be sacrificed" into the cooking compartment. Fig. 50: Temperature curve for appliances with a PTC sensor °C Temperature Measured with copper plates minutes Measured with bead 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 97 of 181...
  • Page 98 7. Measure the cooking compartment temperature at the end of the pyrolysis operating time (before the cooling phase). 8. Measure the room temperature and make a note of it. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 98 of 181...
  • Page 99 - Room temperature + 55 K for coated metal (e.g. paint, enamel) - Room temperature + 60 K for glass - Room temperature + 65 K for plastic (> 0.3 mm) 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 99 of 181...
  • Page 100: Measuring The Temperature Of The Furniture Surfaces For Hot Air At 220 °C

    (shelf position 3) (bead must not touch the wire rack). Fig. 51: Temperature curve for appliances with a PTC sensor °C Temperature Cooking compartment temperature minutes 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 100 of 181...
  • Page 101 1. Enter the measured temperatures and measurement conditions on the RAS. 2. If an eFSB is created for unclear temperature curves, always print out the graph and attach it to the eFSB. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 101 of 181...
  • Page 102: Measuring The Temperature Of The Furniture Surfaces For Pyrolysis With Level 3

    1. Insert „grate to be sacrificed" into the cooking compartment. Fig. 52: Temperature curve for appliances with a PTC sensor °C Temperature Measured with copper plates minutes Measured with bead 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 102 of 181...
  • Page 103 2. If an eFSB is created for unclear temperature curves, always print out the graph and attach it to the eFSB. 6. Let the pyrolysis cycle run. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 103 of 181...
  • Page 104: Measuring The Temperature In The Cooking Compartment For Hot Air At 200 °C

    Fig. 53: Temperature curve for appliances with a PTC sensor °C Temperature Upper limit minutes Temperature in the cooking compartment Lower limit 2. Connect measuring device. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 104 of 181...
  • Page 105 2. If an eFSB is created for unclear temperature curves, always print out the graph and attach it to the eFSB. 6. Measure the temperature after 30 minutes. Result: The measured temperature must be between 185 °C and 215 °C. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 105 of 181...
  • Page 106: Measuring The Temperature In The Cooking Compartment For Pyrolysis Level 1

    1. Insert "grate to be sacrificed" into the cooking compartment. Fig. 54: Temperature curve for appliances with a PTC sensor °C Temperature Measured with copper plates minutes Measured with bead 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 106 of 181...
  • Page 107 1. Enter the measured temperature on the RAS. 2. If an eFSB is created for unclear temperature curves, always print out the graph and attach it to the eFSB. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 107 of 181...
  • Page 108: Check The Heat-Resistance Of The Fitted Units

    For this reason, there must be an air gap of 5 mm between the appliance and adjacent cabinets. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 108 of 181...
  • Page 109: Checking The Vapour System

    The vapour valve has been damaged by overextending the screw on the flap! ► Don’t activate the vapour valve by hand. Remove the vapour valve. 2. Visually inspect the vapour valve. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 109 of 181...
  • Page 110 When the cooling fan switches on, the motor rotates the eccentric to 0° (vapour valve closed). Measure the microswitch (closer): S28.1 - S28.2 Result: 0 Ω = 0° position 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 110 of 181...
  • Page 111: Repairs

    ► Screw on the Lambda sensor and tighten it by hand. • Upper section of the housing has been removed. (Page 121) 1. Pull the plug of the Lambda sensor from the Lambda module. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 111 of 181...
  • Page 112: Removing And Installing The Baking Sensor Module (Lambda Module)

    ► Install the Lambda module in the reverse order. • Appliance has been removed. (Page 125) • Upper section of the housing has been removed. (Page 121) 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 112 of 181...
  • Page 113: Removing And Installing The Fascia (Swivelling Panel)

    2) Release the cover on the inside left / inside right. 3) Take off the cover. 6.3.2 Installing the fascia ► Install the fascia in reverse order. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 113 of 181...
  • Page 114: Installing And Removing The Control Panel

    ► Carefully pull the control panel forwards, not too far out. 1. 1) Remove the screws on the right and left. 2) Push the control panel upwards slightly and swivel forwards a little. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 114 of 181...
  • Page 115: Removing And Installing The Control Power Module

    1. Unplug and plug in the cables 1:1. short-circuiting the minus-plus terminals on the rectifier. 2. Install the CPM in reverse sequence. 2. Detach the cable harnesses from the cable guides. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 115 of 181...
  • Page 116: Removing And Installing The Steam Generator

    • Appliance has been removed. (Page 125) • Upper section of the housing has been removed. (Page 121) ► Install the steam generator in the reverse order. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 116 of 181...
  • Page 117: Removing And Installing The Steam Generator

    Appliance is disconnected from the power supply. ► Replace the steam module in reverse order. • Appliance has been removed. (Page 125) • Upper section of the housing has been removed. (Page 121) 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 117 of 181...
  • Page 118: Flashing And Coding

    ? D-Bus 2 cable [ 00341245] ? USB isolator [ 15000299] HSI-D-Bus 2 interface ? HSI cable [ 15000300] from version 2215 ? USB 3.0 HUB [ 15000373] 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 118 of 181...
  • Page 119 3) Catch springs in recesses of module so they are 100% secure. 12. Follow the instructions in the iService software. 13. Follow the instructions in the flash / code guide (ASP). 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 119 of 181...
  • Page 120: Removing And Installing The Interior Light (Roof)

    Appliance has been removed. (Page 125) • Swivelling panel has been removed. (Page 164) 6.9.1 Removing the interior light (in the roof) ► 1) Remove the screws. 2) Remove the interior light. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 120 of 181...
  • Page 121: Install And Remove Cabinet Upper Section

    • Appliance has been removed. (Page 125) 6.10.1 Removing the cabinet upper section ► 1) Remove the screws. 2) Remove the upper section of the cabinet upwards. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 121 of 181...
  • Page 122: Installing And Removing The Cabinet Back Panel

    • Mains cable is unplugged. (Page 161) 6.11.1 Remove the cabinet back panel ► 1) Remove the screws. 2) Remove the cabinet back panel toward the rear. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 122 of 181...
  • Page 123: Installing And Removing The Cabinet Side Panel (Left)

    Appliance has been removed. (Page 125) 6.12.1 Removing the cabinet side panel (left) ► 1) Remove the screws. 2) Remove the cabinet side panel to the rear. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 123 of 181...
  • Page 124: Installing And Removing The Cabinet Side Panel (Right)

    Appliance has been removed. (Page 125) 6.13.1 Removing the cabinet side panel (right) ► 1) Remove the screws. 2) Remove the cabinet side panel to the rear. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 124 of 181...
  • Page 125: Remove And Install The Appliance

    4. Close the appliance door. 5. Establish voltage supply. 6.14.1 Remove the appliance Prerequisite: • The appliance is switched off. • Appliance is disconnected from power supply. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 125 of 181...
  • Page 126: Removing And Installing The Hot-Air Fan

    2) Take off the fan impeller. 4. Remove the old silicone seals from the axle bushing of the cooking compartment. 2. Unplug the cables from the hot air motor. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 126 of 181...
  • Page 127 2) By rotating the seal, check that it is properly in its groove. 2. Replace the hot air fan in reverse order. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 127 of 181...
  • Page 128: Removing And Installing Interior And Intermediate Glass Panels And Reflectors

    2) Remove the left-hand reflector with its glass light bar. LED lights can be damaged by touching or cleaning! ► Do not touch or clean LED lights. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 128 of 181...
  • Page 129 1. Slide the intermediate panel into the frame in such a way that the arrow on the panel coincides with the arrow on the frame. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 129 of 181...
  • Page 130 5. Insert the right-hand reflector and its glass light bar in the same way. If necessary, use glass cleaner to remove any finger marks (grease) from the reflectors and glass bars. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 130 of 181...
  • Page 131: Adjusting The Fold-Down Door

    ? Magnetic door adjustment tool 2.0 mm [ 15000194] 1. 1) Mount the left and right inner door frames on the locked hinges. 2) Screw on the inner door frame tightly. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 131 of 181...
  • Page 132 (pay attention to the markings). 3) Release the hinges and insert the inner door frame with the inner door into the cooking compartment flange (do not move the adjustment gauges). 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 132 of 181...
  • Page 133 5. 1) Press down lightly on the inner door. 6. Suspend the front glass in the inner door frame. 2) Unscrew the upper screw bosses until they touch the inner door frame (plus one rotation). 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 133 of 181...
  • Page 134 8. Remove the front glass. Result: The front glass must protrude 2 mm. (If necessary, use the screw bosses to readjust the front glass - change 1 mm per rotation.) 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 134 of 181...
  • Page 135 11. First screw down the securing screws of the bottom screw bosses and then the 2) Unscrew the screw bosses until they touch the inner door frame (do not securing screws of the upper screw bosses. tension the inner door frame). 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 135 of 181...
  • Page 136 13. Suspend the front glass in the inner door frame. 2) Press down on the top of the intermediate glass panel. 3) Press the securing clamps downwards. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 136 of 181...
  • Page 137 14. Open the fold-down door slightly and screw in the securing screws. 15. Attach the top fascia and press on it until you hear it click into place. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 137 of 181...
  • Page 138 16. Open the fold-down door and remove the adjustment gauges. 17. Close the fold-down door and check whether the junction between the fascia and the front panel is flush. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 138 of 181...
  • Page 139: Adjusting The Fold-Down Door Safety Switch

    Adjusting the fold-down door safety switch (left) 1. Open the fold-down door. 2. Place the 2.4 mm distance gauges (cooking compartment flange flush at the top / left and right). 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 139 of 181...
  • Page 140 4) Close the fold-down door by hand, press lightly on the distance gauges and screw in the adjustment screw (to pull the safety switch towards the back wall) until the safety switch opens. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 140 of 181...
  • Page 141 2. Place the 2.4 mm distance gauges (cooking compartment flange flush at the top / left and right). 7. Open the fold-down door. 8. Replace 2.4 mm distance gauges with 2.0 mm distance gauges. 9. Close the fold-down door. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 141 of 181...
  • Page 142 Repairs 3. Loosen securing screws and the adjustment screw of the right safety switch. 4. Push the safety switch towards the front of the appliance. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 142 of 181...
  • Page 143 8. Replace 2.4 mm distance gauges with 2.0 mm distance gauges. 9. Close the fold-down door. Result: The door switch must close (0 Ω appears on the display of the measuring instrument) 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 143 of 181...
  • Page 144 10. 0 If the door switch does not close, 11. Open the fold-down door. ► readjust it (repeat steps 1 to 13). 12. Remove the distance gauges. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 144 of 181...
  • Page 145: Dismantling And Assembling The Fold-Down Door

    2) Open the locking levers on the hinges. 3) Close the fold-down door completely. 3. 1) Open the fold-down door. 2) Close the locking lever on the hinges. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 145 of 181...
  • Page 146 7. 1) Remove the top screws on the left and on the right. 3) Lift the intermediate glass panel and remove it. 2) Pull down on the inner door frame and remove it. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 146 of 181...
  • Page 147 6.19.2 Assembling the fold-down door ► Assemble the fold-down door in the reverse order. 9. Remove the skin plates from the inner glass panel. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 147 of 181...
  • Page 148: Dismantling And Assembling The Fold-Down Door

    1. 1) Open the fold-down door. 2) Open the locking levers on the hinges. 2) Close the locking lever on the hinges. 3) Close the fold-down door completely. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 148 of 181...
  • Page 149 2) Close the fold-down door completely. 5. 1) Hold the intermediate glass panel. 2) Push the holders upwards, but do not remove them. 3) Lift the intermediate glass panel and remove it. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 149 of 181...
  • Page 150 2) Remove two screws from the top of the plunger on the right and two from the top of the plunger on the left. 9. 1) Remove the intermediate glass panel. 3) Remove the plungers. 2) Remove screws from the cover. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 150 of 181...
  • Page 151 Perform the following tasks after the fold-down door is assembled: • Adjust the fold-down door. • Adjust the fold-down door safety switch. • Take leakage rate measurements. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 151 of 181...
  • Page 152: Removing And Installing The Contact Spring Of The Nefflight

    Cabinet side panel (left) is removed. (Page 123) • Appliance is lying on its side. 6.21.1 Removing the contact spring 1. Remove the screws as shown in the illustration. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 152 of 181...
  • Page 153 The contact spring is distorted by the bottom panel! ► Position the bottom panel carefully. Push the bottom panel upwards and screw it firmly in place. 3. Reassemble the appliance in reverse order. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 153 of 181...
  • Page 154: Removing And Installing The Cooling Fan Motor

    • Upper section of the housing has been removed. (Page 121) • Cabinet back panel has been removed. (Page 122) • The double pump has been removed. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 154 of 181...
  • Page 155: Removing And Installing The Bearing Of The Guiding Rod

    Door has been removed. 6.23.1 Removing the bearing of the guiding rod 1. (1) Unlock the hinge. (2) Move the hinge arm downwards to release the lock. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 155 of 181...
  • Page 156 (the hinge notch must slide into the bearing bush notch). 1. Insert the guiding rod with a new bearing into the plastic part. On one side, position the hinge notch in the notch in the bearing. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 156 of 181...
  • Page 157: Removing And Installing The Power Module

    6.24.1 Removing the power module 4. Use cable straps to fasten the cables. 1. (1) Remove the cable strap. (2) Remove the cables from the cable guides. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 157 of 181...
  • Page 158: Removing And Installing The Magnetron

    2) (2) Press together the locking catch. 3) (3) Remove the grey upper part of the cabinet upwards. 6.25.2 Installing the magnetron ► Replace the magnetron in reverse order. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 158 of 181...
  • Page 159: Removing And Installing The Neo Inverter

    1. The cable leading from the cable guide on the white upper section of the ventilation duct (the NEO inverter cabinet) has been removed. 3. Unplug the cables from the contacts CN701, CN702 and CN703 on the inverter. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 159 of 181...
  • Page 160 2) (2) Remove the NEO inverter out of the white upper section of the ventilation duct. 6.26.2 Installing the NEO inverter ► Replace the NEO inverter in reverse order. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 160 of 181...
  • Page 161: Remove And Connect The Mains Cable

    2) Pull the mains cable out of the mains connection of the appliance. 6.27.2 Connect the mains cable ► Insert the plug of the mains cable in the mains connection of the appliance, until the plug engages. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 161 of 181...
  • Page 162: Removing And Installing The Deflector

    Door has been opened. Remove the fastening screws on the deflector. 2. Remove the deflector. 6.28.2 Installing the deflector ► Install the deflector by following the steps in reverse order. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 162 of 181...
  • Page 163: Removing And Installing The Pt500

    1. Push the temperature sensor into the tube. 2. Push the temperature sensor into the tube with the securing spring until the spring hook engages in the groove of the tube at the top. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 163 of 181...
  • Page 164: Schwenkblende Aus- Und Einbauen

    Removing the swivelling panel 1. 1) Pull the side sheet slightly to the side. 2) Remove one screw from each of both sides and one screw from the back. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 164 of 181...
  • Page 165 Installing the swivelling panel ► 1) Insert and engage the fascia. 2) Attach it with one screw on each of both sides and one screw on the back. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 165 of 181...
  • Page 166: Removing And Installing The Slide+Hide Door

    4. Slightly lift the door handle at left and right (1) and pull the door upwards (2). sides (1 and 2). Result: 5. Lay the door on a level, soft and clean surface. Hinge lock is open. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 166 of 181...
  • Page 167 (1 and 2). Use a coin to turn the left-hand fastening to the left and the right-hand fastening to the right as far as the stop (3 and 4). Result: The door is locked. 5. Check the function of the door. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 167 of 181...
  • Page 168: Removing And Installing The Meat Temperature Probe Socket

    Seal (only in microwave appliances) Hexagon-shaped nut 6.32.2 Installing the socket Hexagon-shaped opening ► Install thesocket in in the reverse order. Required tools: ? Torx screwdriver T20 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 168 of 181...
  • Page 169: Removing And Installing The Door's Guide Bushing

    Door has been dismantled. (Page 169) 6.33.1 Removing the door guide bushing 1. Unhook the spring of the cable (on the side where the bushing is defective). 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 169 of 181...
  • Page 170 3. Remove the pin from the defective bushing and take it out. 6.33.2 Installing the door’s guide bushing ► Replace the door’s guide bushing in reverse order. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 170 of 181...
  • Page 171: Removing And Installing The Door's Left-Hand Or Right-Hand Plastic Guide

    Upper section of the housing has been removed. (Page 171) • Cabinet back panel has been removed. (Page 171) • Cabinet side panel has been removed. (Page 171) • Appliance is lying on its side. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 171 of 181...
  • Page 172 3. (1) Remove the contact spring of the slide+hide light. (2) Hold the bottom panel 6.34.2 Installing the door’s plastic guide down. ► Replace the door’s plastic guide in reverse order. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 172 of 181...
  • Page 173: Emergency Unlock The Door

    Scratches on the fascia panel, carrier or door due to slipping tools! ► Take particular care when inserting tools. ► Cover surfaces. 1. (1) Use a tool to loosen the cover cap. (2) Remove the cover cap. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 173 of 181...
  • Page 174: Removing And Installing The Door Hinge

    Lay the appliance on its side. 6.36.1 Removing the door hinge 1. (1) Remove the bottom screw on the technical lisene. (2 and 3) Remove the plastic part from the hinge lock. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 174 of 181...
  • Page 175 3. (1) Fold the bottom panel down by about 10 cm. (2) Lift up the lisene. (3) 6.36.2 Installing the door hinge Remove the hinge towards the front. ► Replace the hinge in the reverse order of disassembly. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 175 of 181...
  • Page 176: Removing And Installing The Door Hinge

    6. Close the fold-down door. 3. (1) Remove the securing screws from the hinge on the left and right side of the appliance. (2) Pull out hinge forwards. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 176 of 181...
  • Page 177: Removing And Installing The Door Hinge

    2. (1) Remove the securing screws from the hinge on the left and right side of the assembled: • Adjust the fold-down door. appliance. (2) Pull out hinge forwards. • Adjust the fold-down door safety switch. • Take leakage rate measurement. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 177 of 181...
  • Page 178: Removing And Installing The Door's Swivel Handle

    Door has been removed. • Door has been dismantled. 6.39.1 Removing the door swivel handle 1. 1) (1) Remove four screws. 2) (2) Remove the inner panel. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 178 of 181...
  • Page 179 Repairs 3. Remove the swivel handle upwards. 6.39.2 Installing the door’s swivel handle ► Replace the door’s swivel handle in reverse order. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 179 of 181...
  • Page 180: Removing And Installing The Vapour Valve

    ► 1) (1) Remove the screw from the valve. 2) (2) Remove the valve. 6.40.2 Installing the vapour valve ► Replace the vapour valve in reverse order. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 180 of 181...
  • Page 181: Removing And Installing The Vapour Valve Motor

    ► 1) (1) Remove the screw. 2) (2) Pull the vapour valve motor from the rear holder and remove it. 3. Screw in the screw. 4. Reassemble the appliance in reverse order. 2016-03-10 / DIS 184_58300000140186_ara_en_k Copyright by BSH Hausgeräte GmbH Page 181 of 181...

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