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Summary of Contents for Control Microsystems 5604
- Page 1 5604 Input/Output (I/O) Module Hardware Manual CONTROL MICROSYSTEMS SCADA products... for the distance 48 Steacie Drive Telephone: 613-591-1943 Kanata, Ontario Facsimile: 613-591-1022 K2K 2A9 Technical Support: 888-226-6876 Canada 888-2CONTROL...
- Page 2 5604 Input/Output (I/O) Module - Hardware Manual ©2000 - 2005 Control Microsystems Inc. All rights reserved. Printed in Canada. Trademarks TeleSAFE, TelePACE, SmartWIRE, SCADAPack, TeleSAFE Micro16 and TeleBUS are registered trademarks of Control Microsystems Inc. All other product names are copyright and registered trademarks or trade names of their respective owners.
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Page 3: Table Of Contents
Filtering and Response Timing ............... 18 ANALOG OUTPUTS ..................19 Current Outputs ..................19 Voltage Outputs ..................20 Range and Resolution ................20 DIGITAL I/O ....................21 Digital Inputs ................... 21 5604 Input/Output (I/O) Module - Hardware Manual October 19, 2007... - Page 4 Digital Outputs ..................33 APPROVALS AND CERTIFICATIONS ............34 Index of Figures Figure 1: 5604 I/O Module Layout ..................7 Figure 2: Recommended AC Power Supply Configuration ..........9 Figure 3: Recommended 24V Power Supply Configuration..........10 Figure 4: Recommended Battery Configuration ..............11 Figure 5: Recommended 5103 Power Supply Configuration ..........12...
- Page 5 Figure 7: Analog Input Mode Settings ................16 Figure 8: Analog Input Wiring ...................18 Figure 9: Analog Output Wiring ..................19 Figure 10: Digital Input/ Output Wiring ................23 Figure 11: Front View of an RJ-45 Connector ..............25 5604 Input/Output (I/O) Module - Hardware Manual October 19, 2007...
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Page 6: Overview
There is one internal analog input that is used in application programs to monitor the DC/DC converter voltage used for VLOOP. The 5604 I/O module can be equipped with an optional 5305 Analog Output Module that provides two 20mA outputs through a 12-bit D/A converter. The analog outputs are transient and over voltage protected. -
Page 7: Important Safety Information
OFF POWER BEFORE REPLACING OR WIRING MODULES. WARNING ! EXPLOSION HAZARD - DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NONHAZARDOUS. 5604 Input/Output (I/O) Module - Hardware Manual October 19, 2007... -
Page 8: Field Wiring Connectors
Refer to section 7-Digital I/O for details on wiring digital input/output signals. The 5604 I/O Module has one RS-232 serial communication port that is wired to a black 8 pin modular RJ-45 connector labeled P5. Refer to section 8-Serial Communication for details. -
Page 9: Power Supply
See the section 4.2.1-Recommended AC Power Supply Configuration for details. A 24Vdc source connected to the DC PWR terminals on the controller board and on the 5604 I/O module in a parallel configuration. See section 4.2.2-Recommended 24V Power Supply Configuration for details. -
Page 10: Recommended Ac Power Supply Configuration
This configuration uses a single Class 2 16vac transformer to power the controller board and the 5604 I/O Module. 24V is available on the controller module connector P3. This is used to power the analog circuitry for the analog input and output circuits on the 5604 I/O module. -
Page 11: Recommended 24V Power Supply Configuration
Recommended 24V Power Supply Configuration This configuration uses a 24V power supply to power the controller board and the 5604 I/O module. This 24V is used to power the analog circuitry for the analog inputs and output circuits on the 5604 I/O module. -
Page 12: Recommended Battery Configuration
Recommended Battery Configuration This configuration uses a 12V battery to power the controller board and the 5604 I/O Module. This 12V is used to power the analog circuitry for the analog inputs and output circuits on the 5604 I/O Module. -
Page 13: Recommended 5103 Power Supply Configuration
This configuration uses a 5103 Power Supply module to power a SCADAPack controller. The 24VDC output from the 5103 powers the 5604 I/O module. The 5103 power supply provides a 5V output to power the 5604 I/O module, the controller board and 5000 Series modules through the IMC cables. -
Page 14: System Grounding
In most applications, it is desirable to ground the system by connecting the system power supply common, to the chassis or panel ground. On the 5604 I/O module, “-“ terminal of the 24V supply(DC PWR “-“) is already connected to the enclosure by the printed circuit board traces. -
Page 15: Vloop Power Control
VLoop will turn off. VLoop will turn on to try again 5 seconds after turning off. If the fault condition still exits VLoop will again turn off and retry after a 5 second delay. While the fault condition exists internal Digital Input 34 will be ON. 5604 Input/Output (I/O) Module - Hardware Manual October 19, 2007... -
Page 16: Analog Inputs
Analog Inputs The 5604 I/O module enhances the capacity of a SCADAPack controller by providing an additional nine single ended analog inputs on connector P4, that can be configured for current or voltage mode. Refer to Figure 1: 5604 I/O Module Layout for the location of this connector. -
Page 17: Range And Resolution
Analog input 8 is configured for voltage mode only. Voltage ranges of up to 32.768V are measurable using a 10 bit A/D converter and represented with 15 bits of data. The input resolution on this channel approximately 0.03V/count. 5604 Input/Output (I/O) Module - Hardware Manual October 19, 2007... -
Page 18: Wiring
5V. The first option is to use the 5604 I/O Module VLOOP Supply that boosts the input voltage to 24V with a 12V to 24V DC/DC converter. The stepped up voltage is available on connector P3 and is labeled VLOOP. -
Page 19: Filtering And Response Timing
The following chart shows the response timing for the selectable filter settings. Internal digital outputs 34 and 35 control the filter setting. The 5604 I/O module may select 50 or 60 Hz line frequency for digital and analog input processing. The Controller board Option Switch 3 selects the line frequency option. -
Page 20: Analog Outputs
Analog Outputs The 5604 I/O Module may include two channels of analog output if this option was requested at time of purchase. For TelePACE applications use the SCADAPack AOUT I/O Module register assignment to write to the two analog outputs. -
Page 21: Voltage Outputs
500 Range and Resolution The optional analog output module installed on the 5604 I/O Module has a 12-bit, unipolar, digital to analog (D/A) converter. These analog outputs can be configured for a 0% (0-20mA) or 20% (4- 20mA) range. There are 4096 D/A counts in the output signal range and one D/A count represents a value of 8 raw counts. -
Page 22: Digital I/O
Digital I/O The 5604 I/O module has 32 universal digital inputs/outputs. Each digital I/O point can be used as an input or an output only. The inputs can be used to monitor the status of that output. The 32 I/O points are organized into four groups of eight. Four connectors are used for wiring the figure_37 digital inputs/outputs. - Page 23 The VLOOP output is turned on when the LED power is enabled. This feature is provided for service and diagnostics. Digital Outputs 34 and 35 control the SCADAPack 5604 I/O Module Analog Input filters. Filter Setting Digital Output 35 Digital Output 34 <...
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Page 24: Wiring Examples
27 26 25 24 GND 7 P6 – Digital I/O 24-31 P9 – Digital I/O 0-7 P7 and P8 – Digital I/O 8-23 not shown. Figure 10: Digital Input/ Output Wiring 5604 Input/Output (I/O) Module - Hardware Manual October 19, 2007... -
Page 25: Serial Communication
Default: Standard RJ-45 Modular Connector for RS-232 Serial communication port COM3 on the 5604 I/O module uses an 8-pin female RJ-45 connectors configured as Data Terminal Equipment (DTE). The following diagram shows the pin connections for the RS-232 (RJ-45) port connector for COM3. -
Page 26: Rs-232 Wiring Examples
RJ-45 to DE-9S DTE This cable is used to connect from an RJ-45 based RS-232 port on the 5604 I/O module to a DE-9P connector on a DTE such as a PC. A 10 ft. long cable is available from Control Microsystems as part number 297217. - Page 27 DTE Function DE9S DTE DE9S 8 Pins Function Shield connects to shell 1, 2, 3, 7 and 8 No wires connected at are not this end. connected at this end. 5604 Input/Output (I/O) Module - Hardware Manual October 19, 2007...
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Page 28: To De-9P Dce
DE-9S connector on a DCE such as a modem. A 15-inch long cable is available from Control Microsystems as part number 297218. RJ-45 DTE Function DE-9P DCE DE-9P Function Shield connects to shell 5604 Input/Output (I/O) Module - Hardware Manual October 19, 2007... -
Page 29: Operation
This I/O module provides an additional 36 LEDs. All LED’s can be disabled by the controller board to conserve power. Refer to the chapter on LED Indicators in the hardware manual of your respective controller board for details. The table below describes some of the LEDs on the 5604 I/O module. -
Page 30: Specifications
Specifications Disclaimer: Control Microsystems reserves the right to change product specifications without notice. For more information visit www.controlmicrosystems.com 10.1 General 6,8,9 and 10 pole, removable terminal blocks. I/O Terminations 12 to 22 AWG 15A contacts 8.40 inch (213mm) wide Dimensions 6.13 inch (155mm) high... -
Page 31: Visual Indicators
14 bits over the 20mA measurement range Input Resistance 20k for 10V inputs 250 for 20mA inputs 16 bit successive approximation Converter type ±0.1% of full scale at 25 C (77ºF) Accuracy ±0.2% over temperature range 5604 Input/Output (I/O) Module - Hardware Manual October 19, 2007... -
Page 32: Input 8
925 with 24Vdcinput voltage or when internal 24V power Resistance supply is on. 375 with 12Vdc input voltage 250 with input voltage at power supply turnoff Single ended regulation on positive side with common Output Type negative return 5604 Input/Output (I/O) Module - Hardware Manual October 19, 2007... -
Page 33: Digital Inputs
1.5V typical turn off input voltage. Greater than 2.2V guaranteed turn off input voltage. 2.5kV surge withstand capability as per ANSI/IEEE Transient C37.90.1-1989 Protection Common ground return connected to Chassis Ground. Isolation 5604 Input/Output (I/O) Module - Hardware Manual October 19, 2007... -
Page 34: Digital Outputs
1.5V typical turn off input voltage. Greater than 2.2V guaranteed turn off input voltage. Transient 2.5kV surge withstand capability as per ANSI/IEEE C37.90.1- 1989 Protection Isolation Common ground return connected to Chassis Ground. 5604 Input/Output (I/O) Module - Hardware Manual October 19, 2007... -
Page 35: Approvals And Certifications
30Vdc/60Vac are eligible to bear the CE mark. The Low Voltage Directive is not applicable to these products in applications below 30Vdc/60Vac. The Low Voltage Directive is not applicable to the P1A (5604) Model and is eligible to bear the CE mark. 5604 Input/Output (I/O) Module - Hardware Manual...
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