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Table of Contents
Summary of Contents for cetoni NEMESYS XL
- Page 1 Original Instruction 1.04 - May 2015 Hardware Manual MESYS XL...
- Page 2 All rights reserved in the event of the grant of a patent, utility model or design. The General Terms and Conditions of cetoni GmbH apply. Deviating agreements must be in written form. Copyright © cetoni GmbH – automation and microsystems. All rights reserved.
- Page 3 GmbH reserves the right to alter, develop and improve the software or develop new software to replace it. cetoni is not obliged to inform the purchaser of any alterations, new developments or improvements to the software or make these available to him.
- Page 4 GmbH Wiesenring 6 07554 Korbussen GERMANY Tel.: +49 36602 338-0 Fax: +49 36602 338-11 E-mail: info@cetoni.de Internet: www.cetoni.de MESYS XL Manual...
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Page 5: Table Of Contents
1. Document Information 1.1. Content 1. Document Information ..............5 1.1. Content ....................5 2. Introduction ................... 8 2.1. Preamble ....................8 2.2. Symbols & Keywords ................8 2.3. Norms & Guidelines ................10 2.4. Application ..................10 2.4.1. General Device Description ..............10 2.4.2. - Page 6 4.3.2. Use with Existing MESYS or with Q Modules ......22 4.3.3. Connecting Additional Modules ............23 4.3.4. Connection via RS232 ................. 24 5. Set Up & Operation ..............26 5.1. Syringes ....................26 5.1.1. Syringe Configuration ................. 26 5.1.2. Mounting of Syringes .................
- Page 7 Revision History Date Changes 1.0.0 03.08.2012 Creation of the MESYS XL module hardware manual 1.0.1 14.01.2012 Changes considering the new 12-pole sensor interface 1.0.2 21.02.2013 Added colors to the 12-pole sensor interface table 1.0.3 06.02.2014 Changes considering the 12-pole sensor interface 1.0.4 06.05.2015 Notes inserted to Pressure Equipment Directive...
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Page 8: Introduction
2. Introduction 2.1. Preamble Thank you for purchasing a cetoni product. With this manual we would like to support you as far as possible in your interaction with the MESYS XL module. Please do not hesitate to contact us in case of any questions or suggestions. - Page 9 ATTENTION Indicates a potentially dangerous situation. Failure to avert this situation may result in light or minor injuries or damages. MESYS XL Manual...
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Page 10: Norms & Guidelines
2.3. Norms & Guidelines This device has been tested and approved for compliance according Class 1 Group B for industrial instruments. cetoni GmbH declares its exclusive responsibility that this product is consistent with the relevant provisions stated at the end of this document. -
Page 11: Reasonably Foreseeable Misuse
However, the following safety measures have to be observed to exclude potentially remaining risks: cetoni GmbH advices of the operator's responsibility during use. Relevant laws and regulations at the location of use must be observed. In the interest of safety, operators and users are responsible to adhere to all relevant regulations. - Page 12 Regarding the maximum operating temperature, the specification from the section "Technical Data" must be observed. Cetoni GmbH is not liable for consequences that may arise if the user expands the system by peripheral devices, such that one of the values or both values are exceeded.
- Page 13 Assembly tasks, such as replacing of the syringe, may only be carried out when the device is not operating and completely de-pressurized. The device must not be shut down or stored with pressurized syringes. Before switching off the software that operates the device, the syringe must be de-pressurized.
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Page 14: Measures For Safe Operation
2.4.5. Measures for Safe Operation 2.4.5.1 Electromagnetic Emissions MESYS XL module may be used in any type of facility, including living quarters, as well as those that are connected to the public utilities network that also supplies buildings used for living purposes. 2.4.5.2 Electrostatic Discharge Flooring materials should be wood, concrete or ceramic tiles. -
Page 15: Device Condition
Particular attention must be paid to crushed power cables and deformed plugs as well as damaged feed lines (tubing, capillaries, etc.). If any damage to the device is noticed, the device is not to be used and cetoni GmbH should be informed without delay. cetoni will ensure that operational conditions are reestablished within a reasonable time. -
Page 16: The Ne Mesys Xl Module
3. The MESYS XL Module 3.1. List of Supplies The following components are delivered by default: MESYS XL module Power supply Mains cable (US or EU model as applicable) USB-to-CAN adaptor & CAN Interconnect cable Terminator plug MESYS XL Manual... -
Page 17: Technical Data
Syringe(s) (as per order) Manual & software CD 3.2. Technical Data Operating Environment Operating Temperature ............0°C – 45°C Storage Temperature ............-20°C – 75°C Operating Humidity ........... 20% – 90%, not cond. Storage Humidity ..........20% – 90%, not cond. Sound Power Level ............... -
Page 18: Transport & Storage
GmbH to arrange help. The device may be opened only by cetoni GmbH or its authorized service personnel; failure to comply will void all warranty and claims. -
Page 19: Disposal
Detergent or alcohol may be used to remove heavier stains. 3.5. Disposal Old and unused devices must be returned to cetoni GmbH who will ensure proper disposal or recycling of the device in accordance to relevant regulations, such as the Electric and Electronic Devices law. -
Page 20: Initial Operation
4.1. Software Installation Supplied software and drivers must be installed prior to connecting this or any other cetoni device to a computer. Please refer to the accompanying software manual, which may be found on the supplied CD, for a detailed description. -
Page 21: Connecting Device
4.3. Connecting Device After having installed software and drivers you are ready to take the device into operation. The steps required for (re-)connecting this device, either stand-alone or in combination with additional devices, are detailed in the software manual that should be consulted prior to initial operation. There are various alternatives for how the XL module may be connected and used –... -
Page 22: Ne Mesys Xl Manual
Terminator plug Adaptor cable USB-to-CAN adaptor USB plug to PC Plug the power supply into the respective device port labeled (Power). The flattened part of the plug has to point up. The plug locks into place; to unplug, you must pull the back the black sleeve of the plug with the two small arrows – do not pull the cable directly. -
Page 23: Connecting Additional Modules
MESYS or Q modules via the (upper) CAN socket. Using an Interconnect cable (available from cetoni), up to five low-pressure or two mid-pressure modules may be added directly to one XL module. The last module in the sequence than has to have the terminator plug attached to its CAN (out) port. -
Page 24: Connection Via Rs232
4.3.4. Connection via RS232 MESYS XL module provides a standard 9-pin D-Sub socket as RS232 interface. At the XL module, PIN 2 is the OUT port; it must be connected with IN of the PC's RS232 interface (normally also PIN2). ... - Page 25 ATTENTION Danger due to damaged cables and connectors! Regularly check the device and all cables for damages! Never operate a device with damaged cables or connectors! Only use supplied original cables! ATTENTION Danger of tripping over power and connecting cables! Always place cables such as to avoid any danger of tripping! MESYS XL Manual...
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Page 26: Set Up & Operation
ATTENTION Use the MESYS XL module only with one of the exclusive syringes especially developed for it by cetoni GmbH. EPDM is used as the default sealing material in MESYS XL-compatible syringes. Additional replacement seals plus seals made from FKM and NBR are supplied with every module. -
Page 27: Mounting Of Syringes
procedure to configure syringes is described in detail in the accompanying software manual; please proceed as described therein. The data and values that you require for syringe configuration are listed in the table below. Additionally, both nominal, or scale volume and nominal, or scale pass length are indicated on every syringe. - Page 28 CAUTION Carry out a reference move before mounting a syringe. This ensures optimal use of the syringe volume and avoids potential damages to syringe and module. Now, use the software to move the piston holder to a position appropriate for mounting the syringe. Next, remove the safety cover by pulling at its distant end (as shown in the picture below) until the cover is released.
- Page 29 3. All XL syringes feature a 24 mm hex nut directly at the screw-in thread. Use a 24 mm wrench to tighten the syringe fit by half to three quarters of a turn. To re-mount a syringe, first hand-tight fit the syringe to the holder. Using the wrench, an additional one quarter turn should suffice to ensure leak- tightness of the connection.
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Page 30: Disassembly & Maintenance Of Syringes
CAUTION When used over extended periods of time, the syringe may display wear. Please check the condition of the syringe regularly and exchange as required. CAUTION Please ensure that the device has been switched off using the software prior to mounting or exchanging syringes. 5.1.3. - Page 31 Front cover Front O-ring Rear O-ring Support ring Support Disc Rear cover 2. The 25 ml syringe also has a front cover with an O-ring seal and is directly attached to the cylinder. The rear cover, however, is fixed to the cylinder with three screws that can be removed using a 2.5mm Allen wrench to allow disassembly.
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Page 32: Fluidic Connection
Front cover Front O-ring Piston seal Rear cover Allen socket screws 4. To remove the front cover of the 250 ml syringe, six screws need to be untightened using a 2.5 mm Allen wrench. The rear cover is attached via three stud screws; they need to be screwed in far enough to be able to remove the cover. -
Page 33: Initial Swagelok Setup
CAUTION Please ensure that all used pipes and tubing meet the expected pressure ratings. G1/4" thread Cap nut The following steps guide you through the handling of the screw connection between the syringe socket and the fluidic conduit. 5.2.1. Initial Swagelok Setup 1. -
Page 34: Reassembly
Signal Interface The pin assignment of the receptacle is as detailed in the following table. A suitable plug connector is available from Hirose (order number: HR10A-10P-12P(73)). Of course, cetoni will also provide you with suitable peripheral devices. MESYS XL Manual... - Page 35 Signal Cable Colour Description Analog Input 1 Brown 12-bit ±10 V (differential) Analog Input 2 Yellow 12-bit ±10 V (differential) Digital Input 1 Orange +9…+24 VDC (Ri=1,8kΩ) Digital Input 2 Green +9…+24 VDC (Ri=1,8kΩ) Digital Input 3 Blue +9…+24 VDC (Ri=1,8kΩ) Digital Output 1 Violet 24 VDC;...
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Page 36: Overload Clutch
5.4. Overload Clutch To prevent force overload of the MESYS XL module and the syringes, the module features an overload clutch. The clutch is designed so that the maximum pressures detailed in section 5.1.1 above (Syringe Configuration, see table). When the allowed driving force is surpassed, the clutch disconnects the driver from the piston fixture and switches off the driver. -
Page 37: Valve Interface
Push and hold the button using a thin object (wire, pin) to bridge the clutch sensor and to allow operation of the module. Now carefully build up a pressure by setting a very low flow rate until the clutch re-engages – you will hear a clear 'clack' sound.