Petric PP27A-G3 Instructions For Use, Maintenance And Installation Manual

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PELLET BOILER
PP27A – G3
Instructions for use, maintenance and installation
December, 2015
© Petrič d.o.o.
1

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Summary of Contents for Petric PP27A-G3

  • Page 1 PELLET BOILER PP27A – G3 Instructions for use, maintenance and installation December, 2015 © Petrič d.o.o.
  • Page 2 The combustion devices (hereinafter referred to as the “pellet boiler” or the “boiler”) built by PETRIČ d.o.o. (hereinafter referred to as the “PP 27A”) are designed and tested in accordance with the safety requirements laid out in the applicable European directives.
  • Page 3: Table Of Contents

    Navigating the menus ........................29 14.5. Setting the clock ............................30 14.6. Setting the temperature ........................... 30 14.7. Setting the operating power ........................30 14.8. Setting the weekly programs ........................31 14.9. Setting the fuel options ..........................32 © Petrič d.o.o. / 2015...
  • Page 4 THE COURT OF JURISDICTION ......................38 18. MODEL PP 27A TECHNICAL CHARACTERISTICS..................39 19. BOILER IMENSIONS AND CONNECTIONS ....................41 20. DECLARATION OF CONFORMITY......................42 21. CE LABEL ..............................43 22. CONNECTION DIAGRAMS (hydraulic and electric) .................. 44 © Petrič d.o.o. / 2015...
  • Page 5: The Purpose Of The Instructions For Use

    DANGER OF BURNS: An important instruction on how to prevent burns. RECOMMENDATION: A recommendation by the boiler manufacturer on how to improve the user’s experience in connection with the boiler, prolong the lifetime of the boiler, etc. © Petrič d.o.o. / 2015...
  • Page 6: Components Of The Boiler

    Pellet boiler PP27 A – G3 Instructions for Use, Maintenance and Installation COMPONENTS OF THE BOILER © Petrič d.o.o. / 2015...
  • Page 7: The Basic Required Standards

    Turn off dosing system Proper and safe operation of the boiler is the responsibility of the installer and the boiler user. Instructions for safe installation and use of the boiler are listed later in this “User manuals”. © Petrič d.o.o. / 2015...
  • Page 8: Responsibilities

     accidents due to the use of non-original or unsuitable spare parts. PETRIČ d.o.o. shall not be held liable for any reimbursement of costs due to direct or indirect damage caused by the product or connected to the product. USER’S RESPONSIBILITY 5.2.
  • Page 9: Installers' Responsibility

    After the installation has been completed, the installer must provide the buyer with the following:  the manufacturer’s Instructions for Use, Maintenance and Installation (if they’re not already included with the unit);  the documentation required by the applicable standards. The installer takes full responsibility for the installation. © Petrič d.o.o. / 2015...
  • Page 10: Picking The Boiler Up; Transportation And Installation

     The pellet boiler should be installed at least 50 cm away from the walls, in order to ensure a sufficient supply of air and facilitate access in case servicing is required; © Petrič d.o.o. / 2015...
  • Page 11 Once the boiler is positioned, it has to be levelled using levelling screws. Take care when considering the load bearing capacity of the floor; you have to take into account not only the boiler itself but also a hopper full of pellets and a boiler full of water! © Petrič d.o.o. / 2015...
  • Page 12: Waste Management

    This may often occur the condensation of the flue gases in the chimney. Modern chimneys are usually all equipped with condensation containers-tanks, it makes sense and is recommended over the gully to connect with Figure 2 a drain system. © Petrič d.o.o. / 2015...
  • Page 13 5%. A horizontal pipe run should not exceed 3 m in length. It is not recommended to run a pipe directly from the pellet boiler to the chimney with a horizontal pipe longer than 1 m. © Petrič d.o.o. / 2015...
  • Page 14 It is necessary to analyse the layout and structure of the space where the chimney is located. In case it’s routed through a wall and/or the roof, it has to be integrated properly and in accordance with fire safety standards; it also requires approval by the relevant authorities. © Petrič d.o.o. / 2015...
  • Page 15: Air Supply

    It is forbidden to supply the air from a storage space containing flammable materials or a space where a fire might start. If there are other combustion devices located in the same room, the volume of air supplied must be sufficient to support complete combustion in all the combustion devices. © Petrič d.o.o. / 2015...
  • Page 16: Electrical Grid Connection

    The electrical connection has to be easily accessible even after the boiler has been installed. © Petrič d.o.o. / 2015...
  • Page 17: Connecting The Boiler To The Heating Water Circuit

    Connection is carried out through the side slots which have been previously removed. (See Figure 5) Figure 5 Return water protection system For proper operation of the boiler, return water temperature should be min.55°C. This is achieved by using water protection system shown in Chapter 22 on page 44. © Petrič d.o.o. / 2015...
  • Page 18: First Start Of The Boiler

    Mandatory measurement of flue gases emission In the first start-up of the boiler it is mandatory to carry out emission measurements of flue gases which can be performed by an authorized service technician or the concessionaire for the chimney-sweeping services. © Petrič d.o.o. / 2015...
  • Page 19: Safety Warning

    DO NOT remove ash during the operation of the boiler!  DO NOT allow children and animals to approach the pellet boiler!  OBSERVE THE REQUIREMENTS IN THIS DOCUMENT!  Use exclusively wood pellets compliant with the specifications laid out later in the text! © Petrič d.o.o. / 2015...
  • Page 20: Instructions For Safe Ignition And Cleaning Of Ththe Boiler

    Turn off the pellet boiler before starting any work! Vacuum the ash from the combustion chamber whenever you empty the ash container; vacuum and carefully clean the combustion vessel whenever you empty the ash container (only when the boiler is cold) © Petrič d.o.o. / 2015...
  • Page 21: Inspection And Parts That Require Maintenance

    Table 2 shows the parts that require maintenance, who is responsible for the maintenance and the maintenance time interval. Table 2: The list of parts requiring maintenance Part requiring maintenance Maintainer Time interval Every time the pellet hopper is Combustion vessel (cleaning) Owner filled © Petrič d.o.o. / 2015...
  • Page 22 Poor combustion results otherwise. The chimney flue, the chimney itself and the chimney cap need to be inspected and cleaned at the specified intervals. Seek the help of your chimney sweeper for a professional job. © Petrič d.o.o. / 2015...
  • Page 23: Additional Maintenance

    (only if it can be done at no risk), and then the fire brigade must be called. For reasons of proper operation and safety of the pellet boiler, you must not use small pieces of chopped-up wood. Do not use the pellet boiler as an incinerator. © Petrič d.o.o. / 2015...
  • Page 24: Filling The Pellet Hopper

    After filling up the hopper, close the lids. Do not place any objects onto the hopper lids. The grid on the top of the hopper also has a safety function, so it should never be removed without a reason! (Figure 7a, 7b and 7c) Figure 7a Figure 7 Figure 7c Figure 7b © Petrič d.o.o. / 2015...
  • Page 25: Fuel

    (with a temperature of around 5°C) reduce the thermal output and necessitate cleaning the boiler more frequently. THE PELLETS SHOULD NOT BE STORED IN THE VICINITY OF THE PELLET BOILER. Store them at least half a meter (0.5m) away. Pouring sawdust into the hopper may block the pellet dispensing system. © Petrič d.o.o. / 2015...
  • Page 26: The Controller

    We recommend frequent checking of the set time on the controller. Cleaning Clean the keypad by gently wiping it with a dry cloth. To remove greasy stains, use cloth that is lightly moistened with a mild detergent. © Petrič d.o.o. / 2015...
  • Page 27: Keypad

    A longer, high-pitched tone: can indicate a warning, sounding at a volume you can set arbitrarily; it can also indicate an error, in which case it sounds at full volume. For a description of the warnings and errors, see chapter 14.11 on page 33. © Petrič d.o.o. / 2015...
  • Page 28 The “Cancel” button is used to abort changes and for exiting the submenus. By pressing and holding this button for more than 3 seconds, the code of the most recent warning or error is displayed. © Petrič d.o.o. / 2015...
  • Page 29: Menu Structure

    The screen displays the value of the menu you have just adjusted. The screen displays the set value or the actual value, depending on the setting. For example, when setting the temperature, enter the desired temperature. When you leave the adjustment mode, the © Petrič d.o.o. / 2015...
  • Page 30: Setting The Clock

    For faster heating you can raise the operating power. Press the “Confirm” button in the “Moč” (Power) menu. The screen shows the operating power setting in adjustment mode (the setting is blinking). You © Petrič d.o.o. / 2015...
  • Page 31: Setting The Weekly Programs

    If the programs overlap each other, the program with the higher number takes precedence (e.g.: P2 has a higher priority than P1; P4 has a higher priority than P3, P2 and P1; P6 has a higher priority than P5, P4, P3, P2 and P1). © Petrič d.o.o. / 2015...
  • Page 32: Setting The Fuel Options

    The dispenser will work for a short while and then stop. You can use this option to clean or empty the dispenser, or you can use this functionality before the first ignition, when the dispensing system is completely empty. © Petrič d.o.o. / 2015...
  • Page 33: Troubleshooting

    The heating system can operate normally. alarm is blinking Solution: Call an authorised service person and have them replace the battery. Do not attempt to replace the battery on Code: A004 your own. © Petrič d.o.o. / 2015...
  • Page 34 Code E109: Pressure switch malfunction  Code E110: NTC1 malfunction  Code E111: TC1 malfunction  Code E112: Excessive fuel temperature  Code E115: General malfunction Solution: Write down the error code and call an authorised service shop. © Petrič d.o.o. / 2015...
  • Page 35: Wiring Diagram

    Pellet boiler PP27 A – G3 Instructions for Use, Maintenance and Installation WIRING DIAGRAM © Petrič d.o.o. / 2015...
  • Page 36: Information Regarding The Destruction And Disposal Of The Boiler

    The owner of the boiler is always responsible for any resulting damage. When the boiler is destroyed, the CE marking, the Instructions for Use, Maintenance and Installation and other documents associated with the boiler should be destroyed along with it. © Petrič d.o.o.
  • Page 37: Warranty Conditions

    Instructions for Handling and Maintenance;  that during the warranty period the PETRIČ d.o.o. company will, through authorised service shops, resolve all the malfunctions and faults that cause the device to not operate as intended, within 45 days from a written report of the malfunction or fault;...
  • Page 38: The Components Subject To Normal Wear And Thus Not Covered By The Warranty

    PP 27A heating device because of the malfunctioning of equipment by other manufacturers. The responsibility of the PETRIČ d.o.o. company is limited to the delivery of the device. The unit must be installed properly, in accordance with the manufacturer’s instructions, as well as in compliance with applicable laws.
  • Page 39: Model Pp 27A Technical Characteristics

    Burning time with a full hopper at nominal power 24,2 h Water volume in the boiler ~ 85 litres Chimney draft 0.11 mbar Power supply 230 V~ Frequency 50 Hz Highest use of electricity during boiler operation 72 W 31 W © Petrič d.o.o. / 2015...
  • Page 40 Pellet boiler PP27 A – G3 Instructions for Use, Maintenance and Installation Highest use of electricity at boiler ignition 341 W Electrical energy consumption in stand-by mode [W] Noise pollution 50 B(A) *Values measured in testing laboratory © Petrič d.o.o. / 2015...
  • Page 41: Boiler Imensions And Connections

    Pellet boiler PP27 A – G3 Instructions for Use, Maintenance and Installation BOILER IMENSIONS AND CONNECTIONS © Petrič d.o.o. / 2015...
  • Page 42: Declaration Of Conformity

    Pellet boiler PP27 A – G3 Instructions for Use, Maintenance and Installation DECLARATION OF CONFORMITY © Petrič d.o.o. / 2015...
  • Page 43: Ce Label

    Pellet boiler PP27 A – G3 Instructions for Use, Maintenance and Installation CE LABEL © Petrič d.o.o. / 2015...
  • Page 44: Connection Diagrams (Hydraulic And Electric)

    CONNECTION DIAGRAMS (hydraulic and electric) 22.1. General connection diagram Return water protection Hydraulic boiler connection must be implemented with return protection system. It must must be ensured that return water temperature is never lowet than 55°C! © Petrič d.o.o. / 2015...
  • Page 45 Pellet boiler PP27 A – G3 Instructions for Use, Maintenance and Installation 22.2. An example of the boiler connection © Petrič d.o.o. / 2015...
  • Page 46 There are two cables at the back of the PP 27A boiler. A white cable, marked “230V~”, is connected to one of the customer’s electrical outlets, while the cable marked “črpalka” or “pump” is connected to the pump for the protection of the boiler return line. © Petrič d.o.o. / 2015...
  • Page 47 Pellet boiler PP27 A – G3 Instructions for Use, Maintenance and Installation Petrič d.o.o. Goriška 57 5270 Ajdovščina, Slovenia Tel.: +386 5 3659 000 Fax: +386 5 3659 022 Website: www.petric.si E-mail: petric@petric.si © Petrič d.o.o. / 2015...

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