Summary of Contents for MDL POWERUP 22 TON LOG SPLITTER
- Page 1 YTL23308 POWERUP POWERUP 22 TON LOG SPLITTER Instruction & Assembly SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE www.mdlpowerup.com REV071411...
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Page 2: Table Of Contents
Table of Contents General Warnings and Rules ................3 Hazard Signal Word Definitions ................4 Controls and Features Identification ..............5 Assembly Instructions .............6, 7, 8, 9, 10, 11, 12 Operation Instructions ..............13, 14, 15, 16 Maintenance and Storage .................. 17 Troubleshooting .................... - Page 3 GENERAL WARNINGS READ and UNDERSTAND this manual completely before using 22 Ton Log Splitter. Operator must read and understand all safety and warning information, operating instructions, maintenance and storage instructions before operating this equipment. Failure to properly operate and maintain the log splitter could result in serious injury to the operator or bystanders.
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Page 4: Hazard Signal Word Definitions
ABOUT YOUR 22 TON LOG SPLITTER This hydraulic log splitter has a heavy-duty steel construction and 22 tons of ram force. When there's work to be done, you need outdoor power equipment you can rely on, this log splitter will get the job done fast. -
Page 5: Controls And Features Identification
Controls and Features Identification Read this owner’s manual before operating the equipment. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. 1) 2” Coupler – Attaches the log splitter to the 2” ball. 2) Hydraulic Cylinder - 4”... -
Page 6: Assembly Instructions
If you have damaged components: Contact the freight company that delivered the log splitter and file a claim. 22 TON LOG SPLITTER ASSEMBLY Set the shipping crate on a solid flat surface and carefully remove the lid. Use two people and take all parts out of the shipping crate and inspect the components to ensure there are no missing pieces before starting to assemble the log splitter follow steps 1 through 12. - Page 7 STEP 2: Attach Front Support Leg to Tow Bar 1. Fix the Front support leg (#62) to the tow bar (#30) and secure using a pin (#42) and hand wheel (#83) STEP 3: Attach Tow Bar to Oil Tank 1. Attach tow bar to the oil tank (#39) and secure using four sets of M12x40 hex bolts (#31), Ø12 flat washer (#3) and M12 lock nut (#67).
- Page 8 STEP 4: Assemble Rear Support Leg 1. Attach the rear support leg (#34) to the tow bar using M10x75 hex bolt (#36), Ø10 flat washer (#56) and M10 lock nut (#32). 2. Slide hitch pin (#35) and secure with Ø3x55 R pin (#26). STEP 5: Attach Hydraulic Cylinder with Log Cradle 1.
- Page 9 STEP 6: Attach Engine and Pump 1. Attach the engine (#53) to the oil tank using M8x75 hex bolt (#48), Ø8 flat washer (#45), Ø8 lock washer (#46) and M8 lock nut (#57). 2. Place the blocks (#95) and Ø10 big flat washers (#19) between the engine and mounting plate . NOTE: If you insert the bolts from the bottom plate, secure them using duct tape to hold them in place while lining up the engine holes with the bolts.
- Page 10 STEP 8: Attach Wheel Fenders 1. Attach the wheel fenders (#72 & #74) to each side of the oil tank using M10x30 hex bolt (#73), Ø10 flat washer (#56), Ø10 spring washer (#33) and M10 lock nut (#32). STEP 9: Attach Hydraulic Hoses 1.
- Page 11 STEP 10: Add Engine Oil 1. Make sure the log splitter is on a level surface. 2. Remove oil fill cap/dipstick to add oil. 3. Refer to the separate owner’s engine manual for the amount needed of SAE10W-30 engine oil; replace oil fill cap/dipstick.
- Page 12 STEP 12: Add Hydraulic Oil 1. The log splitter needs to be on a flat, level surface before adding the hydraulic oil. 2. Remove the oil cap from the hydraulic oil tank. 3. Add approximately 2.6 gallons of hydraulic oil, 10W AW32 ASLE H-150, ISO 32 are all acceptable types of fluid.
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Page 13: Operation Instructions
Operation Instructions WARNING Before operating or using the log splitter, review the instructions below and all safety information. Failure to follow these instructions may result in property damage or injury to the operator or bystanders. WARNING ALWAYS use the log splitter for its intended use. ONLY use the log splitter to split wood logs, length wise with the grain. - Page 14 6. The log splitter must have at least seven feet of clearance from combustible material. It needs to be on a dry and level surface with good footing. Do not work on mud, ice, brush or snow. When using the log splitter the work zone must be maintained at all times. NOTE: Serious accidents can happen when other people are allowed inside the work zone.
- Page 15 11. Load a log onto the beam against the endplate (Max Log Length-24”) 12. Make sure hands are clear from the wedge and crush hazard areas. CRUSH WARNING Wedge can cut through skin and break bones. Keep both hands away from wedge and beam slide. Serious accidents can happen when other people are allowed inside the work zone.
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Page 17: Maintenance And Storage
Maintenance and Storage WARNING Improper maintenance and storage of the log splitter may void your warranty. MAINTENANCE Before performing maintenance, the log splitter must be placed in maintenance mode. Turn off the engine and move the control lever forward and backwards to relieve the hydraulic pressure. -
Page 18: Troubleshooting
Troubleshooting Problem Cylinder rod will not move SOLUTION: A,D,E,H,J Slow cylinder rod speed when extending or SOLUTION: A,B,C,H,I,K,L retracting Wood will not split or splits extremely slowly SOLUTION: A,B,C,F,I,K Engine bogs down during splitting SOLUTION: G,L Engine stalls under low load condition SOLUTION: D,E,L,M Cause Solution... -
Page 19: Specification
Specifications Ram Force ....................22 Ton Cycle Time ....................14 Sec Wedge Size ................... 8” Harden Steel Hydraulic Oil Required ............... 2.64 Gallon (10L) Hydraulic Tank Capacity ............3.3 Gallon (12.5L) Max. Log Length ....................24” Hydraulic Cylinder ..................4” x 23” Max. -
Page 20: Parts Drawing & Parts List
Parts Drawing & Parts List - 20 -... - Page 21 Parts Drawing & Parts List Ref# Description Ref# Description Beam Flange Assembly Bolt M12x55 Oil Tank Flat Washer Ø12 Bolt M12x90 Thick Nut M12 Safety Chain with Hook Wedge Slide Spacer Bolt M12x80 Plate Bolt 5/16"-24UNFx1" Lock Washer Ø18 Flat Washer Ø8 Flat Washer Ø18 Lock Washer Ø8 Nut M18...
- Page 22 Parts Drawing & Parts List Ref# Description Ref# Description Hexagon Thin Slotted and Bolt M6x20 Castle Nuts M20x1.5 Lock Washer Ø6 Adjustable Washer Flat Washer Ø6 Bolt M8x30 Clamp Screw M6x10 Valve B Joiner Semicircular Key O Ring Ø20x2.4 Flat Key 5x25 Front Cover Connector Screw ZG1”...
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Page 23: Limited Warranty
Warranty For one year from the date of purchase YTL International will replace for the original purchaser, or MDL POWERUP repair the log splitter. The warranty will not apply to any unit which was not assembled correctly, misused, overloaded or which has been used or operated contrary to our instructions, or which has been repaired or altered by anyone other than an authorized representative.
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