Summary of Contents for EZ-CHARGE PROCHEM
- Page 1 EZ-CHARGE Water Softener Operating Instructions (ENG) MODELS: PROCHEM Read instructions before operating the machine. 86037360-D 03/05/07 PRV N0. 980144...
- Page 2 Make certain that you read all instructions entirely before proceeding with the operation of the unit. THIS UNIT MUST BE INSTALLED IN ACCORDANCE WITH THE INSTALLATION INSTRUCTIONS DESCRIBED IN THIS MANUAL. This operation and service manual is written specifically for EZ-Charge Water Softener which is manufactured by: Professional Chemicals Corporation 325 South Price Road...
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Page 3: Table Of Contents
TABLE OF CONTENTS Welcome ............1 PARTS LIST Table Of Contents ..........2 Tank & Tray ............5-1 HOW TO USE THIS MANUAL Filter Assembly..........5-3 Brine Tank Assembly ........5-5 How To Use This Manual........1-1 Warranty ............5-8 RECEIVING YOUR UNIT Acceptance Of Shipment ........ -
Page 4: How To Use This Manual
HOW TO USE THIS MANUAL This manual contains the following sections: The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts HOW TO USE THIS MANUAL lists include a number of columns of information: SAFETY OPERATIONS REF –... -
Page 5: Receiving Your Unit
RECEIVING YOUR UNIT ACCEPTANCE OF SHIPMENT Every part of you EZ-Charge Water Softener was carefully checked, tested and inspected, before it left our manufacturing plant. Upon receiving the unit, make the following acceptance checks. 1. The unit should not show any outward signs of damage. If damage, notify the common carrier immediately. -
Page 6: Safety Instructions
IMPORTANT SAFETY INSTRUCTIONS READ ALL INSTRUCTIONS BEFORE USING THIS EQUIPMENT These symbols mean WARNING or CAUTION. Failure to follow warnings and cautions could result in fatality, personal injury to yourself and/or others, or property damage. Follow these instructions carefully! READ the operator’s manual before installing or operating this unit. Failure to adhere to instructions can result in severe injury or could be fatal. -
Page 7: Specifications
If the output water from the system reaches 5 grains of hardness (filtered drinking water), the system should be recharged. WATER SUPPLY TEMPERATURE The EZ-Charge Water Softener is recommended for use with inlet water temperatures of up to 125° F (52° C). Temperature above 125° F (52° C) may damage the unit permanently and void warranty. 86037360 03/05/07... - Page 8 SPECIFICATIONS Hard water deposits will adversely affect the Using a water softener will reduce maintenance and decrease down time caused by hard water scaling. plumbing and heat exchange systems of your truck mount extractor unit. It will also allow cleaning chemicals to be more effective in lower concentrations.
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Page 9: Installation
Make sure to suggested location that gives you ease of operation route the long hose from the filter towards the and utilizes all aspects of the EZ-Charge Water truckmount water inlet disconnect. Softener. 7. Connect the short hose from the filter to the 1. - Page 10 INSTALLATION 4X Ø 13 16" 12 1 64 " MOUNTING FOR WATER SOFTENERS WITH TRAY # 86058700 PRV NO. 56-501999 12" 4X Ø 13 10 1 2 " 6 1 4 " 13" MOUNTING FOR WATER SOFTENERS WITH TRAY # 86058730 PRV NO. 56-502273 86037360 03/05/07...
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Page 11: Operation
“Regeneration” is used. Regenerating the solution downstream. EZ-Charge Water Softener is very easy to do. Simply run a fresh water salt solution from the brine Why does hard water cause problems? tank through the special resin in the resin tank. This... -
Page 12: First Run Operation
OPERATION Your EZ-Charge Water Softener is now ready for its Always check hoses for cuts and abrasions where first run operation. leaks may occur and kinks in the lines that may cause water flow restrictions. Check that the NOTE: This procedure should also be done if the... -
Page 13: Regeneration
PREPARING THE BRINE TANK tank into the OUTLET disconnect on the manifold. The EZ-Charge Water Softener utilizes a solution of regular table salt (Sodium Chloride) in pellet form to 6. Connect a water supply hose into the disconnect recharge the unit. This salt can be purchase at on the brine injector assembly. - Page 14 REGENERATION 86037360 03/05/07...
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Page 15: Maintenance
MAINTENANCE The EZ-Charge Water Softener requires very little maintenance. Other than keeping the soft water supply filter assembly clean and general up-keep of hoses and disconnects, the EZ-Charge Water Softener should last for many years. The resin should last as long as the unit and only need to be replace if damaged due to freezing. - Page 16 NOTES 86037360 03/05/07...
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Page 17: Tank & Tray
TANK & TRAY 86037360 03/05/07... - Page 18 TANK & TRAY SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86179710 13-806008 DCS, 3/8F X 3/8FP 86188220 11-800368 NIP, 3/8 X CL SST 86175880 11-800038 BUSH, 3/4 X 3/8 ALUM 86173650 12-800390 ADPT, TNK#50-0271 86179650 14-806559 DIST, TOP #41-2514 86057920 54-501691 TB, PVC 13/16X27”...
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Page 19: Filter Assembly
FILTER ASSEMBLY 86037360 03/05/07... - Page 20 FILTER ASSEMBLY SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86179630 13-806009 DISCONNECT, 3/8M X 3/8FP 86181400 12-800345 FTTG, BRB 3/8P X 5/8H BR 86177260 03-000111 CLMP, HOS#10 9/16MIN 86280140 09-805406 HOSE, WTR 5/8X 30-1/2 86181360 12-800269 FTTG, BRB 1/2P X 5/8H BR 86180170 11-800041 ELL, STREET 1/2 BR...
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Page 21: Brine Tank Assembly
BRINE TANK ASSEMBLY PART OF ITEM 3 86037360 03/05/07... - Page 22 BRINE TANK ASSEMBLY SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86195930 49-876145 FUNNEL, BIG BLU 86180470 12-800372 ELL, 1/4P X 3/8 POLY BR 86177620 11-800176 CONN, 1/4P BLKHD LNG BR 86180480 12-800397 ELL, BRB 1/4P X 1/4H BR 86176990 03-000065 CLAMP, HOSE #4 SST...
- Page 23 NOTES: 86037360 03/05/07...
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Page 24: Warranty
This warranty shall extend to the designated parts for the specific time period listed from the date of delivery to the user. If PROCHEM receives notice of such defects during the warranty period. PROCHEM will either, at it’s option, repair or replace products which prove to be defective.
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