Summary of Contents for KING Portable Brinell
- Page 1 King Tester Corporation King Portable Brinell Hardness Tester User’s Manual “The Name Behind the Standard” Website: www.kingtester.com Email: King@kingtester.com Phone: +1 (610) 279-6010 Address: 308 Schell Lane Phoenixville PA 19460...
-
Page 2: Table Of Contents
King Portable Brinell Hardness Tester 1. Introduction ............................. 1 2. Features ............................1 2.1 Portable Testing ......................... 1 2.2 Permanent Indentation & Easy Inspection ................1 2.3 Accurately Testing Real Results ....................1 2.4 Optional Test Conditions with Wide Testing Range ..............1 3. -
Page 3: King Portable Brinell Hardness Tester
Portable Testing The King Portable Tester is suitable for use in the lab or in the plant. It is easy to operate and convenient to carry. It can be used to test all sizes of parts and parts in any direction (like upside down, underside, or side face). - Page 4 10. Gauge 11. Pump 13. Test Head (B1) Handle 12. Standard 14. Ball Retainer (10mm, Base (C1) 5mm, 10-2.5mm) 15. Ball (10mm, 5mm, 2.5mm) 16. Anvil (SB-25,SB-26,SB-27) 17. Basket Rev. March 2017 www.Kingtester.com ©Copyright King Tester Corporation 2017. All Rights Reserved...
-
Page 5: Technical Parameters
The King Tester uses a hydraulic principle with hand-operation to apply the 3000kg test force. The central part of King Tester is a small hydraulic system in which a release valve is used to control the test force. When the force reaches 3000kg, the release valve will open and the pressure will begin to drop. -
Page 6: Operations
5.1.2 Calibration of the tester The King Tester is calibrated before leaving the factory. A calibration certificate is attached to the tester. Before using the tester, verify the accuracy of the tester with a test block. 5.1.3 Select and Install the Anvil The standard tester package includes 3 anvils: a) The flat anvil fits most parts and test blocks;... -
Page 7: Introduction Of Main Parts
The instrument uses the carbide ball for testing. The advantage of the carbide ball is it is hard, durable, and highly accuracy. However it will not test the steel harder than 60 HRC. The carbide ball replacements can be purchased from King Tester. Gauge The gauge is an indicator of the test force and lets the operators see the test force as it increases and decreases. -
Page 8: Oil Cylinder
The process of replacing the oil in sump is complicated; any carelessness will result in the tester needing to be returned to the manufacturer for service and repair. Adding or changing the oil should be done by either the manufacturer or a properly trained and King certified technician. Test Head Carriage The test head carriage is composed of the base, carrying handle, elevating system, and crank. -
Page 9: Standard Package
Pressure gauge (9, 9LP) (43-6) Sac nut (25) Cylinder cap (14) Pump Handle Buna-N O ring for Bronze Bushing (50- 111) Sump bronze bushing (43-14) Pop-off copper gasket (43-46) Rev. March 2017 www.Kingtester.com ©Copyright King Tester Corporation 2017. All Rights Reserved... -
Page 10: Maintenance
The certification is valid for one year and it should be replaced after a maximum of one year. New test blocks can be bought from King Tester. 9.2.2 Deformed and worn ball The carbide ball is durable and highly accurate. - Page 11 Teflon Packing Pump Rack (43-15) Rings Fiber Gasket (43-10G) Pressure Release Buna-N O-Ring (50- Screw Body 111) (43-25) Bleeder Valve Pressure Release Valve (43-26) (14) Sac Nut (25) (43-6) www.Kingtester.com Rev. March 2017 ©Copyright King Tester Corporation 2017. All Rights Reserved...
- Page 12 After adjusting the screw for calibration valve, verify the tester with the test block. f. If it is out of tolerance, repeat the processes above until it is accurate. If the tester is out of tolerance please contact the King Tester or a certified King Technician. Rev. March 2017 www.Kingtester.com...
-
Page 13: Packing & Transportation
King Portable Brinell Hardness Tester Packing and Transportation King Brinell Portable Hardness Tester is a mechanical instrument which will be damaged by any carelessness caused by packing and transportation. The user should check carefully that the packaging is in good condition when receiving the tester. If not, contact King Tester. - Page 14 Only the maintenance tasks listed in this manual can be done by users. Any other maintenance tasks or disassembling of the tester not listed in this manual will void the warranty and may result in higher service fee. www.Kingtester.com Rev. March 2017 ©Copyright King Tester Corporation 2017. All Rights Reserved...
-
Page 15: Warranty
If the instrument is in the warranty period and the problem is the result of a manufacturing defect, King will repair the tester for free. The instrument should be delivered to King or its authorized agent. The user is responsible for the shipping charges and insurance. -
Page 16: Appendix
82.6 2.76 1.380 81.9 2.77 1.385 81.3 2.78 1.390 80.8 2.79 1.395 80.2 2.80 1.400 79.6 2.81 1.405 79.0 2.82 1.410 78.4 2.83 1.415 77.9 2.84 1.420 77.3 www.Kingtester.com Rev. March 2017 ©Copyright King Tester Corporation 2017. All Rights Reserved... - Page 17 60.5 3.21 1.605 60.1 3.22 1.610 59.8 3.23 1.615 59.4 3.24 1.620 59.0 3.25 1.625 58.6 3.26 1.630 58.3 3.27 1.635 57.9 3.28 1.640 57.5 3.29 1.645 57.2 www.Kingtester.com Rev. March 2017 ©Copyright King Tester Corporation 2017. All Rights Reserved...
- Page 18 3.68 1.840 90.7 45.4 3.69 1.845 90.2 45.1 3.70 1.850 89.7 44.9 3.71 1.855 89.2 44.6 3.72 1.860 88.7 44.4 3.73 1.865 88.2 44.1 3.74 1.870 87.7 43.9 www.Kingtester.com Rev. March 2017 ©Copyright King Tester Corporation 2017. All Rights Reserved...
- Page 19 4.13 2.065 71.3 35.7 4.14 2.070 71.0 35.5 4.15 2.075 70.6 35.3 4.16 2.080 70.2 35.1 4.17 2.085 69.9 34.9 4.18 2.090 69.5 34.8 4.19 2.095 69.2 34.6 www.Kingtester.com Rev. March 2017 ©Copyright King Tester Corporation 2017. All Rights Reserved...
- Page 20 85.6 57.1 28.5 4.60 2.300 85.2 56.8 28.4 4.61 2.305 84.8 56.5 28.3 4.62 2.310 84.4 56.3 28.1 4.63 2.315 84.0 56.0 28.0 4.64 2.320 83.6 55.8 27.9 www.Kingtester.com Rev. March 2017 ©Copyright King Tester Corporation 2017. All Rights Reserved...
- Page 21 70.1 46.7 23.4 5.05 2.525 69.8 46.5 23.3 5.06 2.530 69.5 46.3 23.2 5.07 2.535 69.2 46.1 23.1 5.08 2.540 68.9 45.9 23.0 5.09 2.545 69.6 45.7 22.9 www.Kingtester.com Rev. March 2017 ©Copyright King Tester Corporation 2017. All Rights Reserved...
- Page 22 58.2 38.8 19.4 5.50 2.750 57.9 38.6 19.3 5.51 2.755 57.7 38.5 19.2 5.52 2.760 57.5 38.3 19.2 5.53 2.765 57.2 38.2 19.1 5.54 2.770 57.0 38.0 19.0 www.Kingtester.com Rev. March 2017 ©Copyright King Tester Corporation 2017. All Rights Reserved...
- Page 23 98.4 49.2 32.8 16.4 5.93 2.965 98.0 49.0 32.7 16.3 5.94 2.970 97.7 48.8 32.6 16.3 5.95 2.975 97.3 48.7 32.4 16.2 5.96 2.980 96.9 48.5 32.3 16.2 www.Kingtester.com Rev. March 2017 ©Copyright King Tester Corporation 2017. All Rights Reserved...
- Page 24 King Portable Brinell Hardness Tester 5.97 2.985 96.6 48.3 32.2 16.1 5.98 2.990 96.2 48.1 32.1 16.0 5.99 2.995 95.9 47.9 31.0 16.0 6.00 3.000 95.5 47.7 31.8 15.9 Rev. March 2017 www.Kingtester.com ©Copyright King Tester Corporation 2017. All Rights Reserved...
-
Page 25: Table 2: Testing Accuracy Of Brinell Hardness Testers
1000 Bronze > 200 3000 Brass, Red Copper, 80 - 200 1000 Aluminum alloy Red Copper, Aluminum alloy, 16 - 80 aluminum In accordance with International Standard ISO6506-1999 Rev. March 2017 www.Kingtester.com ©Copyright King Tester Corporation 2017. All Rights Reserved... -
Page 26: Table 5: Conversion Of Brinell Hardness And Tensile Strength
Quenched brass, σ ≈ 0.40 HBW x 10 Quenched bronze Annealed brass, σ ≈ 0.55HBW x 10 Annealed bronze Cast Aluminum σ ≈ 0.26 HBW x 10 alloy Rev. March 2017 www.Kingtester.com ©Copyright King Tester Corporation 2017. All Rights Reserved...
Need help?
Do you have a question about the Portable Brinell and is the answer not in the manual?
Questions and answers