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Manning YB8 Operating And Instruction Manual

Stationary peristaltic samplers
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Operating and
Instruction Manual
Revision 0-600 w/12 March 2014 Errata
MODEL YB8
STATIONARY
PERISTALTIC SAMPLERS
Manning Environmental, Inc.
101 Bar T Drive
Florence, Texas 76527-4445 USA
Office: (800) 863-9337
(254) 793-9955
(254) 793-9965
Fax:
www.manningenvironmental.com
Manual No. YB

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  • Page 1 Operating and Instruction Manual Manual No. YB Revision 0-600 w/12 March 2014 Errata MODEL YB8 STATIONARY PERISTALTIC SAMPLERS Manning Environmental, Inc. 101 Bar T Drive Florence, Texas 76527-4445 USA Office: (800) 863-9337 (254) 793-9955 (254) 793-9965 Fax: www.manningenvironmental.com...
  • Page 3 (365 days) from the date of shipment. During the warranty period Manning Environmental, Inc. will repair or replace, at its sole discretion, any defective equipment or parts. Manning’s liability is strictly limited to repair and/or replacement. Any product repaired or replaced under this warranty will be warranted only for the remainder of the original product warranty period.
  • Page 5 Table Of Contents Section Contents – Installation and Operation Introduction ............................Page A-1 Hardware Page ............................Page A-2 Functional Specifications ......................Page A-2 Size ..........................Page A-2 Weight ...........................Page A-2 Environmental Protection .................... Page A-2 Sample Cooling ......................Page A-2 Temperature Limits .......................Page A-2 Sample Pump ........................Page A-2 Safety ..........................Page A-2 Pump Tubing .........................Page A-2 Tube Life ........................Page A-2...

  • Page 6: Table Of Contents

    Assembling the Model YB8 Sampler ................Page A-8 Refrigerator .......................Page A-8 Electronics Enclosure..................Page A-9 Distribution Assembly Installation ................Page A-10 Single Bottle Sampling ...................Page A-10 Multiple Bottle Sampling ................Page A-10 Suspension Plate Installation ..............Page A-10 Distributor Assembly ................Page A-10 Bottle Installation ....................Page A-13...
  • Page 7 Programming......................... Page B-3 Active Program ......................Page B-3 Sampler Configuration Functions ......................Page B-4 *99 Sampler Set-Up ........................Page B-4 *20 Volume Calibration ......................Page B-7 *19 Pump Utilities ........................Page B-9 *91 Data Logging ........................Page B-11 ID Menu ........................Page B-12 View Menu........................
  • Page 8 Section Contents – Maintenance Maintenance ............................Page C-1 Suggested Maintenance Schedule ..................... Page C-1 Peristaltic Pump ........................Page C-2 Replacement of Pump Tubing ..................Page C-3 Cleaning the Control Panel and Electronics Enclosure ............Page C-6 Cleaning the Wetted Parts ......................Page C-6 Intake Hose ........................
  • Page 9 Peristaltic Pump ......................Page A-4 Liquid Sensor ........................Page A-5 Refrigerator ........................Page A-5 Wetted Parts ........................Page A-5 Intake Hose .......................Page A-5 Strainer ......................Page A-5 Pump Tubing .....................Page A-6 Discharge Tubing ....................Page A-6 Bottle Full Sensor .....................Page A-6 Sample Bottles ....................Page A-7 April 1999/Manning Environmental Inc.
  • Page 10 MODEL YB8 INSTALLATION AND OPERATION Assembly...........................Page A-8 Assembling the Model YB8 Sampler ................Page A-8 Refrigerator .......................Page A-8 Electronics Enclosure..................Page A-9 Distribution Assembly Installation ................Page A-10 Single Bottle Sampling ...................Page A-10 Multiple Bottle Sampling ................Page A-10 Suspension Plate Installation ..............Page A-10 Distributor Assembly ................Page A-10...

  • Page 11: Model Yb8

    Manning equipment is an excellent one. In almost all instances the difficulty can be addressed over the phone, but in the rare instance it cannot, the equipment may need to be sent back to Manning for service. Please contact our customer service department at 1-800-863-9337 to obtain a Return Authorization Number.
  • Page 12 INSTALLATION AND OPERATION MODEL YB8 4. Program the YB8. Hardware Functional Specifications: Size Control Unit: 10.75" (27.305cm)W x 7" (17.78cm)H x 9.75" (24.765cm)D Refrigeration Unit: 23.875" (60.65cm)W x 34.5" (87.63cm)H x 24" (60.96cm)D Total Unit: 23.875" (60.65cm)W x 41.5" (105.41cm)H x 24" (60.96cm)D Weight Dry Weight: 110 lb (49.89 kg) with refrigerator.

  • Page 13: Electronics Enclosure....................................................................................................page

    The keys are clearly marked with their designated functions. An internal battery maintains the program logic, RAM memory, and the controller's real-time clock and date function. T he electronics are mounted on the back of the controller. April 1999/Manning Environmental Inc. Page A-3...
  • Page 14 INSTALLATION AND OPERATION MODEL YB8 Peristaltic Pump The Manning Model YB8 employs a high speed, dual roller, vertically mounted, peristaltic pump. The pump is belt driven by a 12VDC industrial grade motor. T his ensures quite, smooth performance even while the unit is subjected to very intense performance conditions.
  • Page 15 Wetted parts are those pieces of the sampler that come in direct contact with the sample liquid. The main components of the wetted parts for the Manning Model YB8 are the intake hose and strainer, the pump tubing, the discharge tubing, the bottle full sensor (in single bottle units) the distribution assembly (in multiple bottle units) and the sample bottles.
  • Page 16 Since the strainer is also weighted, it keeps the hose inlet at the desired level in the source liquid. Pump Tubing The pump tubing Manning Environmental Inc. supplies for the Model YB8 is medical grade silicone rubber. Figure 8 - Pump Tubing Discharge Tubing The 3/8"...
  • Page 17 Sample Bottles The bottles are constructed of either polyethylene or glass. NOTE: The sampler is field convertible from multiple bottle to single bottle. Contact the Manning Environmental Parts Department for assistance. Single Bottle Sampling Multiple Bottle Sampling One (1) - 5 gallon HDPE carboy...

  • Page 18: Assembling The Model Yb8 Sampler

    Check the items you have received against the packing list. Call Manning immediately if yo u cannot match the packing list to the items shipped. Manning strives for 100% accurate shipments, but mistakes do happen, so please call Manning immediately if t here is a discrepancy.

  • Page 19: Electronics Enclosure

    Adjust the feet so the refrigerator is level and does not rock. Plug the refrigerator in and begin the cooling the unit down. Manning recommends using a water proof thermometer and a liter of water to monitor the temperature of the water within the refrigerator.

  • Page 20: Distribution Assembly Installation

    Verify that the spout is correctly aligned on the distribution bracket. The spout should be centered on the bracket side when the spout is rotated to the side (3 o'clock position). Figure 14 - Gear Arrangement Figure 15 - Distribution System April 1999/Manning Environmental Inc. Page A-10...
  • Page 21 This makes it unnecessary to remove the discharge tube from the spout union or to de-mate the connector when removing the plate. Figure 16 - Distribution Assembly Picture April 1999/Manning Environmental Inc. Page A-11...
  • Page 22 INSTALLATION AND OPERATION MODEL YB8 THIS PAGE INTENTIONALLY BLANK April 1999/Manning Environmental Inc. Page A-12...

  • Page 23: Bottle Installation

    T his will improve the performance and life of the unit. The Manning Parts Department can supply an optional full-size NEMA 3R insulated fiberglass enclosure designed for this purpose.

  • Page 24: Sample Intake Line

    If the display does not light up, confirm that the appropriate connections have been made. I f the unit does still not power up, call the Manning Service Department. T hey will be able to provide assistance in getting the unit operational.

  • Page 25: Running A Test Cycle

    The second type of sample event is flow-based. In this type an external flowmeter provides one of two types of signals: a contact closure when a specified amount of liquid has flowed past the measurement point; with the analog option, an analog signal proportional to flow rate. April 1999/Manning Environmental Inc. Page A-15...

  • Page 26: Sample Recovery

    It may be easier to remove the distribution assembly first, and then install the bottle caps. To seal the 350ml glass bottles, replace cap liners, then place caps on bottles. April 1999/Manning Environmental Inc. Page A-16...

  • Page 27: External Connections

    Bottle Full/Stepper Motor The Model YB8 can utilize both a Bottle Full Sensor and Stepper Motor (not at the same time). Connections for the Bottle Full Sensor and the Stepper Motor are hardwired to the unit. If the unit was purchased as a single bottle unit only, the wires for multiple bottle operation are not run.

  • Page 28: Contact Closure

    The analog option is not available as a field retrofit. Contact the Manning Parts Department to discuss a factory modification. To connect the external device to the sampler follow the steps listed below: Locate the connector on the left side of electronics enclosure which is labeled "Contact/Analog In".
  • Page 29 *08 Mode in the Programming section for additional information. This completes the installation of the sampler. The unit should now be operational. Proceed to the programming instructions to program the sampler for operation. April 1999/Manning Environmental Inc. Page A-19...

  • Page 31: Introduction ........................................................................................................................................... Page

    Download Menu......................Page B-16 Clear Menu........................Page B-18 *14 Clear Log Data ..................... Page B-18 Analog Option Programming ......................Page B-19 Totalizing ..........................Page B-19 *08 Analog Display Routine ..................Page B-20 Add-On Programming Functions ......................Page B-22 April 1999/Manning Environmental Inc.
  • Page 32 *11 Flow Mode - Totalizing Analog Multiple Bottle Composite........... Page B-47 *12 Flow Mode - Multiple Bottle Composite with Bottle Groups ......... Page B-49 *13 Flow Mode- Totalizing Analog Multiple Bottle Composite with Bottle Groups ............................. Page B-52 April 1999/Manning Environmental Inc.

  • Page 33: Sampler Configuration

    The analog controller (4-20mA option) allows sampling based on an analog signal totalized by the sampler’s controller. All programs (or Modes) available for the Model YB8 are based on either Time or Flow. Instructions for programming the different Modes begin on page 2-14.

  • Page 34: Reset

    PROGRAMMING SECTION MODEL YB8 Utility & Display Functions Function <RESET> Functions as a Reset (a soft boot in computer terms) for the sampler and clears the current program mode. <TEST CYCLE> Allows the user to check the sampler for mechanical operation by taking a physical sample.

  • Page 35: Display Information

    PROGRAMMING SECTION Display Information The Manning sampler is capable of displaying a wealth of information through the 2 line by 20 character display. The following describes the functions and how they can be of benefit to the user: Time of Day The time of day is always displayed in the bottom right hand corner of the display.

  • Page 36: Sampler Ready

    Records the length (1 to 99 feet) of the sample intake tube. TUBE LENGTH? __ __ __ __ 04:30:02 Sets the draw height or lift height (1 to 25 feet) of the sampler. DRAW HEIGHT? __ __ __ __ 04:30:02 April 1999/Manning Environmental Inc. QhtrÃ7#...
  • Page 37 0 - Only when the sampler is not running a program. 1 - In a program, but the sample does not count in the program. 2 - In a program, and the sample counts in the program. April 1999/Manning Environmental Inc. QhtrÃ7$...
  • Page 38 Note: Use a TEST CYCLE setting of 0 if TEST CYCLE is to be password protected while a program is running. If the password is forgotten, call the Manning Service Department at (800)-863-9337. After finishing the Configuration Mode, the sampler will return to the Sampler Ready prompt and the current time will be displayed.

  • Page 39: Volume Calibration

    Failure to calibrate the unit could lead to potentially inaccurate sample volumes that can adversely affect the accuracy of the analysis. The YB8 should be calibrated any time parameters that could affect the performance and accuracy of the unit are changed. This includes changing the pump tubing, varying the intake hose length, changing the sampling location, etc.
  • Page 40 Mode to verify parameters that could affect the accuracy of the sample volume are entered correctly (i.e., Draw Height, Intake Hose Length, etc.). If they are confirmed accurate, call the Manning Service Department for assistance. T he unit will return to the SAMPLER READY prompt after calibration.

  • Page 41: Pump Utilities

    *19 does this by enabling the operator to set a maximum number of pump revolutions, the tube currently in use, will be allowed to withstand. T his, in effect, determines the tube’s useful life. Manning recommends not exceeding 1,000,000 pump counts for a singular tube as, by this time, there is risk that the tubing could fail causing a variety of problems.
  • Page 42 500,000. Entering 4000 equals 4,000,000 and 0060 would be 60,000, etc. The sampler will then issue a tube life warning when the pump revolutions meet or exceed the set number of pump counts entered in *19. April 1999/Manning Environmental Inc. QhtrÃ7 ...

  • Page 43: Data Logging

    PROGRAMMING SECTION *91 Data Logging * 91 is the data logging function for the Manning Environmental Inc. sampler family. T he data logging function is always active, and will continuously record events and sampler activities as they occur. T he system performs a bound checking function on entries.

  • Page 44: Id Menu

    Activities such as power failure, warm starts, cold starts, etc.. are also recorded to allow the operator a fuller and more comprehensive understanding of the activities of the unit. The information in April 1999/Manning Environmental Inc. QhtrÃ7 !
  • Page 45 T his also applies to reset’s, power failures, etc... The storage of this information increases the users ability to understand the sampling events and how other activities might have effected the sampling program. April 1999/Manning Environmental Inc. QhtrÃ7 "...
  • Page 46 Input the number of events to be viewed as a 3 digit number __ __ __ 04:30:02 and press <ENTER>. This feature allows the user to view all the logged events, a section of the logged events (300 to 400 for example), or a single event. April 1999/Manning Environmental Inc. QhtrÃ7 #...
  • Page 47 <DISPLAY> until the STOP # is reached. At this point the unit will return the operator to the ENTER SELECTION prompt. April 1999/Manning Environmental Inc. QhtrÃ7 $...

  • Page 48: Exit Menu

    Input the number of events to be viewed as a 3 digit number __ __ __ 04:30:02 and press <ENTER>. This feature allows the user to view all the logged events, a section of the logged events (300 to 400 for example), or a single event. April 1999/Manning Environmental Inc. QhtrÃ7 %...
  • Page 49 The unit will begin to scroll through the entries one at a time either based on the default or on the user pressing the <DISPLAY> key. The information being displayed is also being sent to the data collection device attached to the sampler (i.e. printer, PC, DTU). April 1999/Manning Environmental Inc. QhtrÃ7 &...

  • Page 50: Clear Menu

    The menu shows the log being cleared. The log is now clear. The CLEARING LOG DATA data that was contained within the log is now erased and is unrecoverable. The unit returns to the SAMPLER READY prompt awaiting further SAMPLER READY action. 04/30 04:30:02 April 1999/Manning Environmental Inc. QhtrÃ7 '...

  • Page 51: Analog Option Programming

    T hese limits can refer to flow or level depending on the program. The limits are important because of the Analog to Digital converter in the YB8. The converter allows an analog signal to be divided into 256 (0 to 255) divisions which digitizes the signal.

  • Page 52: Analog Display Routine

    At 12 mA the voltage drop is .012x250 = 3.00 volts. The three volts is converted into a digital value 127. When a three volt signal is placed across the analog input terminals it generates a current flow according to ohms law of I = 3/250 = .012 mA. April 1999/Manning Environmental Inc. QhtrÃ7!...
  • Page 53 Table A1 can be used to interpolate the corresponding MA signal or Ohms law (V/R = 1) can be used to calculate the mA signal. If the voltage is 4.25, then the mA signal is 4.25/250 = .017 amps or 17 mA. April 1999/Manning Environmental Inc. QhtrÃ7!

  • Page 54: Add-On Programming Functions

    Sampling Event and Multiple Samples per Bottle cannot be selected 04:30:02 simultaneously. They are mutually exclusive options. The unit is now waiting for a contact closure to initiate the sample FLOW MODE sequence. __ __ __ __ 04:30:02 April 1999/Manning Environmental Inc. QhtrÃ7!!

  • Page 55: Multiple Samples Per Bottle

    Sampling Event and Multiple Samples per Bottle cannot be selected 04:30:02 simultaneously. They are mutually exclusive options. The unit is now waiting for a contact closure to initiate the sample FLOW MODE sequence. __ __ __ __ 04:30:02 April 1999/Manning Environmental Inc. QhtrÃ7!"...

  • Page 56: Delay Start - Time

    T his display shows the __ __:__ __ 04:30:02 time left to take a sample. As mentioned above, Delay Start - Time works with TIME, and certain * Modes. April 1999/Manning Environmental Inc. QhtrÃ7!#...

  • Page 57: Active Sampling

    ACTIVE SAMPLING? a “1" and press <ENTER> . To turn off Active Sampling, enter a 04:30:02 “0" and press <ENTER>. If Active Sampling is turned off, the display will return to the SAMPLER READY prompt. January 2000/Manning Environmental Inc. Page 24-A...
  • Page 58 If the present day and time is not in an active sampling period, the display will have a blinking “I” in the upper right-hand corner. Once the active period has been setup using Program 15, you can then enter a sampling program. January 2000/Manning Environmental Inc. Page 24-B...

  • Page 59: General Programs

    At the ENTER * MODE prompt, press <START> to begin the * ENTER * MODE Start Mode. __ __ 04:30:02 The sampler is automatically programmed and the display will show TIME TO NEXT SAMPLE the time (in HH:MM format) until the next sample. 01:00 04:30:02 April 1999/Manning Environmental Inc. QhtrÃ7!$...

  • Page 60: Time Mode - Single Time Interval

    The program can then be started by pressing <START> or other PUSH START/OPTIONS functions can be added. In this example, <START> is pressed. 04:30:02 The display will show the time until the next sample. TIME TO NEXT SAMPLE __ __:__ __ 04:30:02 April 1999/Manning Environmental Inc. QhtrÃ7!%...
  • Page 61 MODEL YB8 PROGRAMMING SECTION THIS PAGE BLANK April 1999/Manning Environmental Inc.

  • Page 62: Flow Mode

    The program can then be started by pressing <START> or other PUSH START/OPTIONS functions can be added. In this example, <START> was pressed. The sampler is now waiting to accept contact closures to trigger the FLOW MODE sample collection process. __ __ __ __ January 2000/Manning Environmental Inc. Page B-28...

  • Page 63: Flow Mode - Pulse Accumulation

    As contact closures are received the sampler __ __ __ __ 04:30:02 counts down until it reaches 0. It will then take a sample and reset to accumulate the entered number of contact closures again. April 1999/Manning Environmental Inc. QhtrÃ7!(...

  • Page 64: Multi-Bottle Sampling Programs

    If no add-on options are desired, press <START> to begin the PUSH START/OPTIONS program. 04:30:02 The sampler is now waiting to receive contact closures and is FLOW MODE (* 01) independently counting down the interval time. __ __ __ __ 04:30:02 April 1999/Manning Environmental Inc. QhtrÃ7"...

  • Page 65: Flow Mode - Time Interval Override

    If no add-on options are desired, press <START> to begin the PUSH START/OPTIONS program. 04:30:02 The sampler is now ready to receive contact closures and is FLOW MODE (* 02) independently counting down the Time Override. __ __ __ __ 04:30:02 April 1999/Manning Environmental Inc. Page B-31...

  • Page 66: Flow Mode - External Event

    NOTE: DELAY START does not work with *03. 04:30:02 The sampler is now ready to receive contact closures and is FLOW MODE (* 03) independently counting down the Time Override. __ __ __ __ 04:30:02 April 1999/Manning Environmental Inc. QhtrÃ7"!

  • Page 67: Time Mode - Multiple Intervals

    NOT COUNT AS A NEW INTERVAL as shown by the 2 after the COUNT. In this example, the user has pressed <ENTER> again to log another INTERVAL:2 COUNT: 3 interval of the same length. T his is the third interval of 2 hours. 02 :00 04:30:02 April 1999/Manning Environmental Inc. QhtrÃ7""...
  • Page 68 * key. If no add-on options are desired, press <START> to begin the PUSH START/OPTIONS program. 04:30:02 The sampler displays the first time interval to be counted down. TIME TO NEXT SAMPLE 01:00 04:30:02 April 1999/Manning Environmental Inc. QhtrÃ7"#...

  • Page 69: Flow Mode - Time Delay Interval

    Press <ENTER> after input. If no add-on options are desired, press <START> to begin the PUSH START/OPTIONS program. 04:30:02 The sampler is now ready to receive contact closures. FLOW MODE (* 07) __ __ __ __ 04:30:02 April 1999/Manning Environmental Inc. QhtrÃ7"$...

  • Page 70: Analog Sampling Programs

    Rates. If the Max flow rate is 40,000, enter it as 4000 (first 4 __ __ __ __ 04:30:02 significant digits). The user would then enter a Flow Multiplier of 10 (4000 x 10 = 40,000) to have the unit scale the flow rate as 40,000. April 1999/Manning Environmental Inc. QhtrÃ7"%...
  • Page 71 Trigger Multiplier would be 100 (1500 x 100 = 150,000). If no add-on options are desired, press <START> to begin the PUSH START/OPTIONS program. 04:30:02 The sampler is now waiting to take samples. FLOW MODE (*05) __ __ __ __ 04:30:02 April 1999/Manning Environmental Inc. QhtrÃ7"&...

  • Page 72: Analog Level Mode

    Upper Level Limit, it must be entered separately. In figure 2-2, the highest sampling level is equal to the Upper Level Limit so it is entered as Sampling Level 7. P ress <START> to begin the program. April 1999/Manning Environmental Inc. QhtrÃ7"'...
  • Page 73 Enter the first level as a 4-digit number remembering to put in the SAMPLING LEVEL 1? implied decimal point. Sampling Level 1 must be greater than the __ __ __ __ 04:30:02 Lower Level Limit. April 1999/Manning Environmental Inc. QhtrÃ7"(...
  • Page 74 * key. If no add-on options are desired, press <START> to begin the PUSH START/OPTIONS program. 04:30:02 The sampler will immediately begin reading the analog signal. FLOW MODE (* 06) __ __ __ __ 04:30:02 April 1999/Manning Environmental Inc. QhtrÃ7#...

  • Page 75: Hydrologic Level Event Mode

    Rising or Falling Delta, or Sampling Level 2 has not been met within the override time. I t will reset after a sample is taken. Sampling Level 2-6 Subsequent higher levels at which samples will be taken. April 1999/Manning Environmental Inc. QhtrÃ7#...
  • Page 76 10 feet is equal to 4mA. If the parameters do not correspond, there is a risk that the sampler will potentially not scale the analog signal correctly and will subsequently not take samples at the anticipated or correct instances. Figure 2-3 The *09 Storm Water Sampling Mode April 1999/Manning Environmental Inc. QhtrÃ7#!
  • Page 77 A sample will be taken when the water level rises to this point. Must be greater than Sampling Level 1. Enter a time in HH:MM format. Operates on the same principal as TIME OVERRIDE 2? Time Override 1. __ __ __ __ 04:30:02 April 1999/Manning Environmental Inc. QhtrÃ7#"...
  • Page 78 I f it is equal it must be entered separately. If no add-on options are desired, press <START> to begin the PUSH START/OPTIONS program. 04:30:02 The sampler will immediately begin reading the analog signal. FLOW MODE (*09) __ __ __ __ 04:30:02 April 1999/Manning Environmental Inc. QhtrÃ7##...

  • Page 79: Multi-Bottle Flow Composite Programs

    The sampler is now prompting for a star mode to be input. E nter the ENTER * MODE numbers which represent the star mode of choice, in this example 10, __ __ 04:30:02 and press <ENTER>. April 1999/Manning Environmental Inc. QhtrÃ7#$...
  • Page 80 If no add-on options are desired, press <START> to begin the PUSH START/OPTIONS program. 04:30:02 The sampler is now ready to receive contact closures and is FLOW MODE (*10) independently counting down the interval time. __ __ __ __ 04:30:02 April 1999/Manning Environmental Inc. QhtrÃ7#%...

  • Page 81: Flow Mode - Totalizing Analog Multiple Bottle Composite

    (1-99) have been placed in the bottles (the number of samples should be equal to or less than the volume of the sample containers divided by the volume of the sample, to prevent over filling). April 1999/Manning Environmental Inc. QhtrÃ7#&...
  • Page 82 __ __ : __ __ 04:30:02 If no add-on options are desired, press <START> to begin the PUSH START/OPTIONS program. 04:30:02 The sampler will immediately begin reading the analog signal. FLOW MODE (*11) __ __ __ __ 04:30:02 April 1999/Manning Environmental Inc. QhtrÃ7#'...

  • Page 83: Flow Mode - Multiple Bottle Composite With Bottle Groups

    Enter number of samples per bottle as a 2-digit number (1-99). SAMPLES PER BOTTLE? Make sure the volume to be placed in the bottles is not greater than __ __ 04:30:02 the actual volume of the bottles. April 1999/Manning Environmental Inc. QhtrÃ7#(...
  • Page 84 This display shows the time remaining on the Delay Start. DELAY START TIME __ __:__ __ 04:30:02 The sampler is now waiting to receive contact closures and is FLOW MODE (*12) independently counting down the interval time. __ __ __ __ 04:30:02 April 1999/Manning Environmental Inc. QhtrÃ7$...
  • Page 85 Point filled on Friday > Bottles B1 and B2 filled on Saturday > Bottles C1 and C2 filled on Sunday > Bottles D1 and D2 filled on Monday Figure 2-4 Bottle Group and Spout Advance April 1999/Manning Environmental Inc. QhtrÃ7$...

  • Page 86: Flow Mode- Totalizing Analog Multiple Bottle Composite With Bottle Groups

    This is to ensure that if the external device is reading 100,000 gallons and outputting a 4mA signal, the sampler will also know that 100,000 gallons is equal to 4mA. If the parameters do not correspond, there is a April 1999/Manning Environmental Inc. QhtrÃ7$!
  • Page 87 This display prompts the user to enter a delay start time (HH:MM ENTER DELAY START format). T his is the amount of time the sampler is to wait before __ __ : __ __ 04:30:02 starting. April 1999/Manning Environmental Inc. QhtrÃ7$"...
  • Page 88 DELAY START TIME __ __:__ __ 04:30:02 Once the Delay Start ends, the sampler will immediately begin FLOW MODE (*13) reading the analog signal and begin counting down the Time __ __ __ __ 04:30:02 Override. April 1999/Manning Environmental Inc. QhtrÃ7$#...

  • Page 89: Maintenance .......................................................................................................................................... Page

    Purges Constantly ........................Page G-12 Low Sample Volume ......................Page C-12 Excessive Sample Volume ...................... Page C-12 Controller Does not Respond to Command ................Page C-12 Keypad Inoperative ......................... Page C-12 *99 Self Test Indicates Error ....................Page C-12 April 1999/Manning Environmental Inc.

  • Page 91: Maintenance

    Maintenance Suggested Maintenance Schedule The YB8 sampler requires only minimal maintenance to ensure proper and reliable operation. T he following is a listed of suggested maintenance items and estimated times for accomplishing those tasks. Your actual times and needs may differ.

  • Page 92: Peristaltic Pump

    3 to 5 years Peristaltic Pump The peristaltic pump used in the Manning Environmental Inc. YB8 is designed for long life and trouble free service. T he following is a list of routine maintenance items: Clean around inside of pump to remove particulate matter which can decrease pump tube life April 1999/Manning Environmental Inc.

  • Page 93: Replacement Of Pump Tubing

    Failure to do so may lead to serious injury. The peristaltic pump used on the Manning Environmental Inc. Model YB8 has been designed to facilitate the changing of pump tubing. The unit is mounted in a vertical position. The unit also employs a clear plastic face plate to allow the user not only to see how the tubing should lie within the pump but also to aid in tubing alignment and to allow the user to visually verify that the pump is operating correctly.
  • Page 94 T his, in effect, determines the tube's useful life. Manning recommends not exceeding 1,000,000 pump revolutions for a singular tube as, by this time, there is risk that the tubing could fail causing a variety of problems. *19 should be used every time the pump tubing is changed.
  • Page 95 With the counter reset the user knows exactly how many counts it will take for the sampler to issue a warning to change the tubing. April 1999/Manning Environmental Inc. Page C-5...

  • Page 96: Cleaning The Control Panel And Electronics Enclosure

    Cleaning the Wetted Parts Note: Solvents and solvent contaminated fluids must be disposed of according to approved procedures. Manning Environmental Inc. recommends instituting a cleaning regime for the sampling equipment. The following are a few of the many reasons why a cleaning regime is important:...

  • Page 97: Intake Hose

    Insert a bottle brush or other scrubbing type device and vigorously insert the scrubber in and out of the sensor. Reconnect the pump tubing to the liquid connectors and run a manual cycle with clean April 1999/Manning Environmental Inc. Page C-7...

  • Page 98: Bottle Full Sensor (Single Bottle Units Only)

    Wash with the appropriate cleaning solution. Use a test tube brush to clean the internal surfaces. Rinse thoroughly in clean water (warm water is best). Autoclave glass bottles, if desired. Do not autoclave plastic bottles or caps since they are constructed of polyethylene. Refrigerator April 1999/Manning Environmental Inc. Page C-8...
  • Page 99 MODEL YB8 MAINTENANCE The refrigerator that comes with the YB8 is an industrial grade unit. It has many features and options that are not found on consumer models. These features make it more resistant to weather, allow it to maintain EPA recommended temperatures, and ensure long life in the harshest environments.

  • Page 100: Environmental Protection

    Removing and Replacing the Controller To remove the controller, remove the hold down screws, disconnect the cables, hose, and tubes. To replace the controller, reinstall the hold down screws and reconnect the cables, hose and tubes. April 1999/Manning Environmental Inc. Page C-10...

  • Page 101: Troubleshooting

    Review the problem, normal operating procedures, and then check one possibility at a time starting with the easiest to verify. If the malfunction continues, call the Manning Environmental, Inc. Service Department at 1-800-863-9337. We can often assist over the phone. We can also advise on whether or not certain repairs are best done in the field or in our factory.

  • Page 102: Purges Constantly

    Check to make sure sampler has power. Display Failure Check connections and possibly replace display. Keypad Membrane Switch Remove and replace membrane switch. Inoperative Failure *99 Self Test Controller Failure Remove and replace controller. Indicates Error April 1999/Manning Environmental Inc. Page C-12...

  • Page 103: Glossary

    Unit which sits on top of the refrigerator and contains the controller, and the peristaltic pump. Flow Option Allows the sampler to be connected to a flow meter. General Purpose Sampling Also referred to as non-toxic sampling. GLOSSARY April 1999/Manning Environmental Inc.
  • Page 104 Black marks on spout motor gear and stepper motor gear. Used to synchronize the gears. Weighted Strainer Attached to the intake hose. Prevents large particles from entering the intake line. Also keeps the hose inlet at the desired level between samples. GLOSSARY April 1999/Manning Environmental Inc.

  • Page 105: How To Return Equipment

    MODEL YB8 APPENDICES Appendices Section Contents Appendix A ..........................Page D-1 How to Return Equipment ....................Page D-1 Address for Repairs.......................Page D-1 Parts List Errata April 1999/Manning Environmental Inc.
  • Page 107 Ship the equipment to the address below. Our Receiving Department will not accept collect shipments. The Service Department phone number is (800) 863-9337. The Service Department will notify you of the type of repair needed and an estimate of how much the repair will be. Manning will ask for authorization before proceeding.
  • Page 109 YB8 Parts List 04/24/12 Pump Tubing, Intake Hoses, Strainers, and Fittings Part Number Description MS889923 Pump tubing, 22” length (for samplers with ultrasonic fluid sensor) MS889925 Pump tubing, 18” length (for samplers with continuity fluid sensor) MS566925B Pump tubing, bulk...
  • Page 110 Fluid sensor, continuity, field replacement with quick- disconnect fittings MS885034 Fluid sensor, continuity, field replacement with barbed fittings MS885014 Conversion kit, YB8 multi-bottle to single bottle MS889831 Bottle full sensor, 3/8” MS818029 Cable, bottle full sensor w/rubber connector MS818031 Cable, bottle full sensor w/plastic connector MS889404 Refrigerator, YB8, 6.1CF white, 110VAC 60Hz...
  • Page 111 12 March 2014 Errata for the YB8 Sampler Manual. This document contains changes and corrections to the Operating and Instruction Manual for the Model YB8 Manning Stationary Peristaltic Sampler, Revision 0-600. . Contents. 1. Revision 3 Ultrasonic Fluid Sensor. 2. Fluid Sensor Types.
  • Page 112 Connect the discharge hose to the pump tubing. Fluid Sensor Types. Manning offers two different types of fluid sensors on its peristaltic samplers. The continuity fluid sensor detects the presence of fluid by passing an electric signal between two probes in the sensor, using...
  • Page 113 Connecting the Sampler to an External Device. Manning samplers can be operated using inputs from external devices such as flow meters and Programmable Logic Controllers (PLC’s) to trigger samples. A 4-pin female panel connector is located on the sampler chassis and is used in conjunction with a cable to make the connections.
  • Page 114 See Figure 2. The sampler places a 250-Ohm load on the 4-20mA circuit. In areas where electrical storm activity is possible, Manning recommends connecting surge suppressors by the transmitting device and by the sampler to help prevent damage to the equipment.
  • Page 115 The serial output from the sampler is fixed at 9600 baud, 8 bits, no parity and 1 stop bit. The data log is output as ASCII text, comma delimited. *91, option 4 is used to download the data log from the sampler.
  • Page 116 The alarms function as follows: 1. Sample Cycle. This set of relay contacts close during the sample cycle, indicating that a sample is in progress. 2. Missed Sample. This set of relay contacts close when the sampler has not successfully taken a sample.
  • Page 117 AUTO RESTART set to 1) for the battery backup to operate correctly. New Hose Couplings for YB8. Manning has replaced the MS552104 female and MS552105 male quick-disconnect hose couplings used on YB8 samplers in April 2013. See the table below:...
  • Page 118 Figure 7. Coupling Operation The MS552104 and MS552105 quick-disconnect fittings, are still available and will remain so for the foreseeable future. For more information contact Manning Technical Support at (800) 863-9337.
  • Page 119 YB8 Sampler Theory of Operation. Figure 8. YB8 Sampler Block Diagram.
  • Page 120 The sampler uses a peristaltic pump the draw the fluid being sampled into the collection bottle(s). The peristaltic pump produces suction to draw the sample and purges the intake line by squeezing sections of the pump tubing against the inside wall of the pump body using a rotating arbor with two rollers.
  • Page 121 repeated for the number of rinses programmed. The sampler then draws the sample and deposits it into the sample container, using the fluid sensor and RPM sensor to obtain the desired volume of fluid.

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