Summary of Contents for Columbus McKinnon pulse
- Page 1 INSTALLATION, OPERATION & SERVICE MANUAL MONITOR Pulse Monitor Software Version 1.0.1 ™ Pulse Monitor Card Software Revision 1.4.0 ™ Pulse Monitor Card Product Revision 0.1.0.0 ™ MONITOR P/N: 11817503 REV. AA June 2014...
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Page 2: Table Of Contents
Appendix 1 – Wiring Diagrams ������������������������������������������������� 17–23 Appendix 2 – Voltage Measurement Accuracy ������������������������������ 24 Replacement Parts ��������������������������������������������������������������������������� 24 Customer Service ���������������������������������������������������������������������������� 24 NOTE: Pulse is not a trademark of Columbus McKinnon Corporation. MONITOR P/N: 11817503 REV. AA June 2014... -
Page 3: Introduction
The pulse monitor is powered by AC control voltage, which can cause electric shock resulting in personal injury or loss of life. Handle monitor card with the same care and caution as all other high voltage electrical components. -
Page 4: Pulse Monitor Kits
The Pulse monitor is available in several different kit varieties to accommodate individual needs� Note: Shaw-Box World Series and Yale Global King hoists, which include the Pulse monitor card as standard, require a computer interface kit (sold separately) to read the data� Kit variations are as follows: PULSE MONITOR COMPUTER INTERFACE KIT WITH USB ADAPTOR CATALOG NO�... -
Page 5: Pulse Monitor Kits
SOFTWARE DISK USB ADAPTOR SOFTWARE DISK Note: Kit also includes a DB9 to DB25 pin adapter for 25-pin RS232 serial communication which will not be needed in most cases� PULSE MONITOR INDIVIDUAL CARD KIT CATALOG NUMBERS PCARDKIT1 = 115 VAC CONTROL... -
Page 6: Software Installation
SOFTWARE INSTALLATION INITIAL PROGRAMMING Insert the Pulse software disk into your CDROM drive� Using the Initial programming can be done before or after the Pulse RUN command in your start menu button, browse to your CDROM monitor card is installed� Open the Pulse software on your drive�... -
Page 7: Tools Required For Installation
4.75" +/- .02" apart. Attach the mounting bracket using (2) #10-24 X ¼" self-tapping screws at reference points A� See Figure 1� 2� Attach Pulse monitor card to mounting bracket using (4) #6-32 X 5/8" self-tapping screws at reference points B� See Figure 1�... -
Page 8: Wiring
2� 2) See Appendix 1 for detailed wiring diagrams specific to selected Yale·Lift-Tech arrangements� FIGURE 2 The Pulse monitor card is electronic equipment that requires earth ground to reduce potential for false data� If a dedicated ground is not available, make sure reference ground to all control transformers have one common point�... -
Page 9: Specifications
(Over Capacity), (Up) All motor events are recorded along with the time and date the motor event occurred� The real time clock in the Pulse monitor card has a default starting time of midnight, January 1, 1970� Once the Pulse... -
Page 10: Downloading Motor Data
DOWNLOADING MOTOR DATA Motor event data stored in the Pulse monitor card can only be read using a personal computer (PC). CONNECTIONS 1� Connect the Pulse monitor card, computer interface, PC and serial extension cables as shown in Figure 3�... -
Page 11: Software Functions
CUMULATIVE DATA The Pulse monitor card keeps track of total motor run time and total motor starts for the motor being monitored� The displayed cumulative data is automatically updated every 16 motor starts� Note this data cannot be reset� See Figure 6�... -
Page 12: Monitor Version
ASSIGNING SERIAL NUMBER You can assign a specific serial number to the Pulse monitor card up to 20 characters for the system you wish to retrieve data from� Click on the serial number box and enter the respective serial number� Then press the Set button� See Figure 8�... -
Page 13: Setting Voltage
SOFTWARE FUNCTIONS (CONTINUED) SETTING MOTOR VOLTAGE The Pulse monitor card monitors the motor voltage of your system� * Enter the correct power supply voltage required for your system, and press the Set button in the Voltage box� See Figure 10�... -
Page 14: Data Filters
SOFTWARE FUNCTIONS (CONTINUED) DATA FILTERS Data filters allow you to narrow down the specific type of data you wish to view� The default selects all motor events for review� If there is specific data you do not wish to see, simply uncheck the respective box and that data will be removed from your data grid� The filters include the different motor event types, voltage deviation, specific date and specific time�... -
Page 15: Changing Order Of Data Grid
Once you have successfully downloaded the motor data to the Pulse monitor, you can save or print the data using either the File Menu or Save and Print Hot Buttons� The file will be automatically saved as an .xml file� Use the Pulse monitor software any time you wish to review or print the file�... -
Page 16: Troubleshooting Chart
False motor trips. Example: Thermal trip in down Check K1 or K2 input of Pulse card for floating voltage. Example: If motor is moving in down direction, direction for hoist motion. K1 and K2 should read 0 V. If K1 or K2 reads other than 0 V, check all control transformers to verify they have a common ground. -
Page 17: Appendix 1 Wiring Diagrams
APPENDIX 1 WIRING DIAGRAMS 2-Speed Global Series 3, with geared limit switch, motor thermal switch, thermal overload relays and overcapacity limit switch� Columbus McKinnon Corporation Hoist & Rigging - Americas Amherst, NY USA MONITOR P/N: 11817503 REV. AA June 2014... - Page 18 APPENDIX 1 (CONTINUED) WIRING DIAGRAMS Global Series 3 with MAGNETEK G+ Mini variable frequency drive, geared limit switch, motor thermal switch and overcapacity limit switch. MONITOR P/N: 11817503 REV. AA June 2014...
- Page 19 APPENDIX 1 (CONTINUED) WIRING DIAGRAMS 2-Speed 700 Series hoist with geared limit switch, block limit switch and motor thermal switch� MONITOR P/N: 11817503 REV. AA June 2014...
- Page 20 APPENDIX 1 (CONTINUED) WIRING DIAGRAMS 2-Speed 800 Series hoist with geared limit switch, block limit switch and motor thermal switch� MONITOR P/N: 11817503 REV. AA June 2014...
- Page 21 APPENDIX 1 (CONTINUED) WIRING DIAGRAMS 1-Speed Cable King with geared limit switch, block limit switch, motor thermal switch and overcapacity limit switch� MONITOR P/N: 11817503 REV. AA June 2014...
- Page 22 APPENDIX 1 (CONTINUED) WIRING DIAGRAMS Cable King with MAGNETEK G+ Mini variable frequency drive, geared limit switch, block limit switch, motor thermal switch and overcapacity limit switch� MONITOR P/N: 11817503 REV. AA June 2014...
- Page 23 APPENDIX 1 (CONTINUED) WIRING DIAGRAMS 2-Speed trolley with motor thermal switch� MONITOR P/N: 11817503 REV. AA June 2014...
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Page 24: Appendix 2 - Voltage Measurement Accuracy
While the Pulse monitor itself is capable of +/-5% voltage measurement accuracy, two additional factors may further decrease accuracy. Motor voltage is calculated using the control voltage powering the Pulse monitor� This calculation is based on the ideal ratio of the control transformer (primary voltage to secondary voltage)�... - Page 25 NOTES MONITOR P/N: 11817503 REV. AA June 2014...
- Page 26 NOTES MONITOR P/N: 11817503 REV. AA June 2014...
- Page 27 NOTES MONITOR P/N: 11817503 REV. AA June 2014...
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Page 28: Note: Pulse Is Not A Trademark Of Columbus Mckinnon Corporation
140 John James Audubon Parkway • Amherst, New York 14228-1197 1-800-888-0985 • Fax 716-689-5644 • www.cmworks.com © 2014 Columbus McKinnon Corporation. All Rights Reserved. NOTE: Pulse is not a trademark of Columbus McKinnon Corporation. P/N: 11817503 REV. AA June 2014...
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