Komptec KT-90A User Manual
  1. Manuals
  2. Brands
  3. Komptec Manuals
  4. Air Compressor
  5. KT-90A
  6. User manual

Komptec KT-90A User Manual

High pressure air compressor
Hide thumbs
Table of Contents

Advertisement

Quick Links

KT-90A
H
P
A
C
IGH
RESSURE
IR
OMPRESSOR
User Manual
Page 1 of 52
Komptec GmbH. KT-90A User Manual
v1.0a; 8 May, 2016

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the KT-90A and is the answer not in the manual?

Questions and answers

Related Manuals for Komptec KT-90A

Summary of Contents for Komptec KT-90A

  • Page 1 KT-90A RESSURE OMPRESSOR User Manual Page 1 of 52 Komptec GmbH. KT-90A User Manual v1.0a; 8 May, 2016...

  • Page 2: Table Of Contents

    Safety instructions for certain operating phases ............16 3.2.5. Notes on special types of hazard .................. 18 EG-Konformitätserklärung ...................... 20 Technical Specifications ......................21 5.1. Compressor System ......................21 5.2. Compressor Block ........................ 21 Komptec GmbH. KT-90A User Manual Page 2 of 52 v1.0a; 8 May 2016...
  • Page 3 Maintenance Work ......................37 10.3.1. Checking the Oil Level ....................37 10.3.2. Filter Change ........................ 38 10.3.3. Oil Change ........................39 10.3.4. Final pressure gauge check ..................40 Komptec GmbH. KT-90A User Manual Page 3 of 52 v1.0a; 8 May 2016...
  • Page 4 Komptec GmbH. KT-90A User Manual Page 4 of 52 v1.0a; 8 May 2016...

  • Page 5: Introduction

    Before First Use • Check that the Combi-Filter is installed o KT-90A is shipped with the filter packed separately to maximize filter service life • Insure the oil level is between top and bottom mark o Clean dipstick, insert without treading Before Turning On •...

  • Page 6: Foreword

    1.2. Foreword Dear Customer, Thank you for choosing the KT 90A. The KT-90A includes an Auto Shut off and an Hour Counter. The Auto Shut off will turn the compressor off when the target cylinder reached the specified pressure, 200bar or 300bar. The hour counter is useful in keeping to the maintenance schedule.

  • Page 7: Warranty For Within The European Union

    1.4. Warranty for within the European Union. We warranty to the original owner of the KT 90A purchased from Komptec as new will be free from manufacturing defects in materials and workmanship under normal use within a period of (2) two years from date of purchase for an end user, or (90) ninety days for a commercial user, provided it is operated and maintained according to instructions and the user manual.

  • Page 8: Required Operator Training

    • In the event of damage caused by not complying with the above listed points, Komptec GmbH is not liable. The warranty and liability claims or general terms and conditions of Komptec GmbH are not changed by the guidelines listed above.

  • Page 9: Customer Service

    (e.g. acquired during training courses run by the manufacturer). 1.9. Customer service For technical information about Komptec’s products and their systematic application, please contact customer service. Should you have any questions about our products, please call our customer service de- partment.

  • Page 10: Examples Of Training Topics

    In the manual, the following terms and symbols for particularly important information are used: information Special information regarding the economical use of the machine Warning Particular specifications or instructions and prohibitions to prevent damage Komptec GmbH. KT-90A User Manual Page 10 of 52 v1.0a; 8 May 2016...
  • Page 11 Specifications or instructions and prohibitions to prevent personal injury or substantial property damage Mark for performing an action by the operator ● Enumeration Hint Useful hints and tips for the operator Komptec GmbH. KT-90A User Manual Page 11 of 52 v1.0a; 8 May 2016...

  • Page 12: Product Description

    The cartridge has both shelf life and usage life limitations, and needs to to be changed regularly. Komptec GmbH. KT-90A User Manual Page 12 of 52 v1.0a; 8 May 2016...

  • Page 13: Optional Equipment

    The drive can also be a gas base plate with the cover. motor, a pulley and drive motor with a V-belt pulley Most components are belt. and V-belts. mounted on the base plate. Komptec GmbH. KT-90A User Manual Page 13 of 52 v1.0a; 8 May 2016...
  • Page 14 1 m above the compressor. switch(3) and fill port(4) pressing breathing air. Komptec GmbH. KT-90A User Manual Page 14 of 52 v1.0a; 8 May 2016...

  • Page 15: General Safety

    3.1. Obligation of diligence To ensure maximum working efficiency, Komptec has constructed the compressor with carefully selected components and materials. The compressor is tested prior to delivery. Continued compressor efficiency over time will also depend on proper use and mainte- nance as per the instructions contained in this manual.

  • Page 16: Personnel Selection And Qualification; Fundamental Obligations

    In case of malfunction, the compressor must be shut down immediately and secured! Faults must be eliminated immediately! Before switching on / starting the compressor, make sure that nobody can be endangered by the compressor. special works Komptec GmbH. KT-90A User Manual Page 16 of 52 v1.0a; 8 May 2016...
  • Page 17 Necklaces, bracelets and rings can be a source of danger Workplace lighting must be adequate for the work in progress. Insufficient or excessive lighting can generate risks. Komptec GmbH. KT-90A User Manual Page 17 of 52 v1.0a; 8 May 2016...

  • Page 18: Notes On Special Types Of Hazard

    Hazard statements for dealing with the filter and pressure vessels Never remove reservoir cap or pipe connection parts under pressure. The KT-90A has a container (filter) for dynamic load. This pressure vessel may be oper- ated under varying operating pressure. The pressure may vary between the atmospheric and the maximum operating pressure.
  • Page 19 Risk from contact with the drive belt Risk from contact with the cooling fan Danger of contact with the hose should the hose break during cylinder refill. Komptec GmbH. KT-90A User Manual Page 19 of 52 v1.0a; 8 May 2016...

  • Page 20: Eg-Konformitätserklärung

    Daten und den bestimmungsgemäßen Gebrauch haben, die Maschine also wesentlich verän- dern, machen diese Konformitätserklärung ungültig! Rodgau, Januar 2015 Ort, Datum (Unterschrift) Michael Wittmann, Technische Betriebsleitung Komptec GmbH. KT-90A User Manual Page 20 of 52 v1.0a; 8 May 2016...

  • Page 21: Technical Specifications

    According to local regulations Rotation Left Left Left Noise level 81 dB (A) 81 dB (A) 81 dB (A) Gasoline Engine Fuel Type Gasoline, Premium Power 4 kW Komptec GmbH. KT-90A User Manual Page 21 of 52 v1.0a; 8 May 2016...

  • Page 22: Pneumatic Flow Diagram

    11. Condensation Discharge 12. Condensation Absorber 13. Active Coal Granulate 14. Felt Disk 15. Moisture Absorbtion Granulate 16. Filling Armature 17. Safety Valve 18. Intermediate Condensate Collector and Drain Komptec GmbH. KT-90A User Manual Page 22 of 52 v1.0a; 8 May 2016...

  • Page 23: Transport And Installation

    Also read the chapter "General safety instructions". − 6.2.1. Conditions for Set-up The base plate of the compressor is equipped with anti-vibration pads. A foundation or special mounting is not required. Komptec GmbH. KT-90A User Manual Page 23 of 52 v1.0a; 8 May 2016...

  • Page 24: Placement

    + 5 ° C. When a block heater is used, operation at temperatures down to - 5 ° C should be possible, however at temperatures below freez- ing, there is risk of condensate freezing in external filters and tubing. Komptec GmbH. KT-90A User Manual Page 24 of 52 v1.0a; 8 May 2016...
  • Page 25 0.5m from buildings and other equip- ment. Do not use near any flammable materials. Operation in enclosed spaces, crates or the like is not permitted. Komptec GmbH. KT-90A User Manual Page 25 of 52 v1.0a; 8 May 2016...

  • Page 26: Start-Up

    The compressor must be filled with at least 50% of the specified amount of oil. Check filter system for damage and completeness. Insert the filter car- tridge. All protective devices must be correctly fitted. Komptec GmbH. KT-90A User Manual Page 26 of 52 v1.0a; 8 May 2016...

  • Page 27: Operation

    5 Drive Motor (Electric) 6 Bleed screw / Intermedi- ate stage condensate drain 8.1.2. Filling Hose 1 Final pressure safety valve 2 Pressure Gauge 3 Filling connector 3 Pressure Switch Komptec GmbH. KT-90A User Manual Page 27 of 52 v1.0a; 8 May 2016...

  • Page 28: Adjusting And Setting

    Carry out the instructions as described in Chapter 7.2 Connect the Spark Plug and add gasoline (for gas motor version) Note the speed of the gas motor is set by Komptec and is not adjustable Pay attention to the condition of the cylinders, pressure vessels and valves! Cylinders and pressure vessels which have defects, which can endanger −...

  • Page 29: Pressure Buildup

    1. Build up pressure to 100 bar 8.2.1.3. To Fill the pressure cylinder 1. Open filling valve slowly The filling process is to be monitored !! Komptec GmbH. KT-90A User Manual Page 29 of 52 v1.0a; 8 May 2016...

  • Page 30: Condensate Drain

    1. Manually turn off the com- Or, the Auto Shut Off will pressor by switching “off” turn off the power when the specified pressure is obtained (200 bar or 300 bar) Komptec GmbH. KT-90A User Manual Page 30 of 52 v1.0a; 8 May 2016...

  • Page 31: Complete The Filling Process

    Deteriorated or obsolete machines are also classified as special waste. Waste oil must be disposed of in compliance with local ordinances. Komptec GmbH. KT-90A User Manual Page 31 of 52 v1.0a; 8 May 2016...

  • Page 32: Troubleshooting

    Tripped circuit breaker Reset circuit breaker mounted above electric motor Engine failure Temperature under +10°C Warm up compressor to +10°C. Komptec GmbH. KT-90A User Manual Page 32 of 52 v1.0a; 8 May 2016...
  • Page 33 Have it checked by a specialist Compressor becomes noisy v-belt not tightened Tighten belts Gas motor does not start See manual for Gas Motor Contact the manufacturer for issues not listed. Komptec GmbH. KT-90A User Manual Page 33 of 52 v1.0a; 8 May 2016...

  • Page 34: Maintenance

    Final pressure gauge must be located in the 9.3.4 unpressurized state to the “0” position Tighten valve cap screws and valve pin screws. Daily Chapter Date Signature Check oil level 9.3.1 Komptec GmbH. KT-90A User Manual Page 34 of 52 v1.0a; 8 May 2016...
  • Page 35 Oil Change 9.3.3 Change O-rings on the filter Change the filter Clean the filter unit Check the safety valve Check exhaust Check all operation and check for leaks Komptec GmbH. KT-90A User Manual Page 35 of 52 v1.0a; 8 May 2016...

  • Page 36: Filter Changing Log

    10.2. Filter changing log Date Hours Date Hours Komptec GmbH. KT-90A User Manual Page 36 of 52 v1.0a; 8 May 2016...

  • Page 37: Maintenance Work

    4. Oil level must be within the 5. Replace oil fill cap with upper and lower marks. If dipstick necessary, Refill oil. Komptec GmbH. KT-90A User Manual Page 37 of 52 v1.0a; 8 May 2016...

  • Page 38: Filter Change

    O-rings 8. Clean the thread on the filter 9. Tighten the filter cover by damage, replace if nec- lid and and lubricate with hand essary silicone grease. Komptec GmbH. KT-90A User Manual Page 38 of 52 v1.0a; 8 May 2016...

  • Page 39: Oil Change

    8. Raise compressor slowly 11. Drain oil into collection 15. Check oil level with the basin dipstick. 12. Remove oil drain pipe 13. Replace oil drain plug Komptec GmbH. KT-90A User Manual Page 39 of 52 v1.0a; 8 May 2016...

  • Page 40: Final Pressure Gauge Check

    10.3.4. Final pressure gauge check 1. The end of the pressure gauge must be located in the unpressurized state to the 0 position. Komptec GmbH. KT-90A User Manual Page 40 of 52 v1.0a; 8 May 2016...
  • Page 41 © 2016 KompTec GmbH Figure 1. Exploded View. Komptec GmbH. KT-90A User Manual Page 41 of 52 v1.0a; 8 May 2016...
  • Page 42 © 2016 KompTec GmbH Figure 2. Crankshaft with Pistons Komptec GmbH. KT-90A User Manual Page 42 of 52 v1.0a; 8 May 2016...
  • Page 43 © 2016 KompTec GmbH Figure 3. First Stage. Komptec GmbH. KT-90A User Manual Page 43 of 52 v1.0a; 8 May 2016...
  • Page 44 © 2016 KompTec GmbH Figure 4. Second Stage Komptec GmbH. KT-90A User Manual Page 44 of 52 v1.0a; 8 May 2016...
  • Page 45 © 2016 KompTec GmbH Figure 5. Third Stage. Komptec GmbH. KT-90A User Manual Page 45 of 52 v1.0a; 8 May 2016...
  • Page 46 © 2016 KompTec GmbH Figure 6. Crankcase Komptec GmbH. KT-90A User Manual Page 46 of 52 v1.0a; 8 May 2016...
  • Page 47 © 2016 KompTec GmbH Figure 7. Filter Housing Komptec GmbH. KT-90A User Manual Page 47 of 52 v1.0a; 8 May 2016...
  • Page 48 Intercooler, aftercooler and Safety Radiateur intermédiaire, valves ler und Überdruckventil radiateur postérieur Clapet de surpression Antrieb und Kühlventilator Engine and cooling fan Moteur et ventilateur de re- froidissement Komptec GmbH. KT-90A User Manual Page 48 of 52 v1.0a; 8 May 2016...
  • Page 49 Housing - cylinder head O-ring Joint torique tête de cylindre 910440 carter Zylinderdeckel Cylinder cover Couvercle de cylindre 910450 Rohrverschraubung Einlaß Intake threaded elbow joint Raccord vissé admission 910460 Komptec GmbH. KT-90A User Manual Page 49 of 52 v1.0a; 8 May 2016...
  • Page 50 Engine and cooling fan Moteur et ventilateur Keilriemenscheibe Flywheel disk Poulie de la courroie trapézoïdale 910950 Inbusschraube Allen stud screw Vis sans tête 910960 Paßfeder Adjustment spring Ressort d'ajustage 910970 Komptec GmbH. KT-90A User Manual Page 50 of 52 v1.0a; 8 May 2016...
  • Page 51 Nicht alle Teile sind einzeln erhältlich. Fragen Sie bitte im Bedarfsfall unsere Kundenberater. Entsprechende Teile-Sets führen wir ständig an Lager. Attention! Not all parts are available separately. Please contact Customer Service for information on parts sets that are supported. KompTec GmbH Komptec GmbH. KT-90A User Manual Page 51 of 52 v1.0a; 8 May 2016...

  • Page 52: Komptec Gmbh. Kt-90A User Manual

    Telefax: + 49 (0) 6106 2662829 Email: kontakt@komptec.de Service: Komptec Kompressoren Technik GmbH Gutenbergring 3 63110 Rodgau Telefon: + 49 (0) 6106 2661787 Telefax: + 49 (0) 6106 2662829 Email: technik@komptec.de Komptec GmbH. KT-90A User Manual Page 52 of 52 v1.0a; 8 May 2016...

Table of Contents