Summary of Contents for ITW Gema EasyTronic
- Page 1 Operating Instructions and Spare Parts List EasyTronic Control Unit EasyTronic...
- Page 2 9 Key for setting the total air volume 10 Diagnostic LED for High- voltage 11 Total air volume display CONNECTIONS ON THE REAR OF THE EASYTRONIC CONTROL UNIT 1.1 IN Compressed air input 1.2 Conveying air connection 1.3 Supplementary air connection 1.4 Rinsing air connection 1.5 Fluidizing air connection...
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Page 3: Table Of Contents
EasyTronic Control Unit - Accessory ........21... - Page 4 EasyTronic...
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Page 5: Directions For Use
9. The grounding of all conductive parts is to be checked at least once a week. 10. When cleaning the powder gun and when replacing nozzles the control unit must be switched off. EasyTronic... -
Page 6: Technical Data - Easytronic Control Unit
1.3 g/m Max. oil vapour content of the compressed air: 0.1 mg/kg Dimensions: Width: 248 mm Depth: 250 mm Height: 174 mm Weight: 5.2 kg The EasyTronic Control Unit can only be used with the EasySelect IMPORTANT manual gun. EasyTronic... -
Page 7: Easytronic Control Unit
According to the selected application mode, the spray voltage is set automatically and spray current is limited automatically. The EasyTronic Control Unit can be connected to all usual mains voltages. For a better understanding of the relationships in powder coating it is recommended to read the operating instructions of other components, thoroughly, so as to be familiar with their functions also. -
Page 9: B) Replacing The Cg 01 Printed Circuit Board
Both displays show 888. After about 20 seconds the equipment is ready for operation and returns to the factory setting. If there are any problems or uncertainties, please contact a ITW Gema Service Centre. EasyTronic... -
Page 10: C) Replacing The Front Plate
Both displays show 888 . After about 20 seconds the equipment is ready for operation and returns to the factory setting. If there are any problems or uncertainties, please contact a ITW Gema Service Centre. EasyTronic... -
Page 11: Repairs To Pneumatic Parts In The Control Unit
The tubing can now be with- drawn. Figure 10 Refitting the pneumatic tubes This is done by pushing the plastic tubing as far as it will go into the quick-release fitting of the hose connector. The hose is now fixed securely. Figure 11 EasyTronic... -
Page 12: Troubleshooting Guide
The control lamp in the push - Control unit is not connected to the unit button does not illuminate in the Mains. spite of the control unit being switched on. In the equipment: - Bulb burnt out. Replace - Power pack defect Replace (continued) EasyTronic... - Page 13 - Nozzle not fitted Fit nozzle - Fluidizing does not function See above No conveying air: - Reduction valve defect Replace - Solenoid valve defect Replace - Electronic in the front plate Replace, send in for possible defect repair EasyTronic...
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Page 14: Pneumatic Diagram
PNEUMATIC DIAGRAM EasyTronic Electrode rinsing air Conveying Supplementary Fluidizing Compressed 3-10 l/min. air input S1 = Rinsing air unit M1 = Throttle motor E1 = Input unit Figure 12 EasyTronic... -
Page 15: Block Diagram
BLOCK DIAGRAM Solenoid valve Fluidizing air Main solenoid valve Solenoid valve Round jet nozzle Solenoid valve Flat jet nozzle Supplementary Conveying air Figure 13 EasyTronic... -
Page 16: Display Of The Operating Time
DISPLAY OF THE OPERATING TIME A software type Timer is built into the EasyTronic Control Unit which gives information about how long the control unit has been used for coating. In order to use this function the unit must be switched on and both rinsing air keys must be pressed simultaneously. -
Page 17: Spare Parts List
Type and serial number of your powder coating equipment Order number, quantity, and description of each spare part Example: Type EasyTronic, Serial No.: XXX XXX Order No.: 201 073, 5 pieces, Fine wire fuse When ordering cable and hose material the length required must be given. -
Page 18: Easytronic Control Unit - Pneumatic Parts
EASYTRONIC CONTROL UNIT - PNEUMATIC PARTS Valve support 265640 Pressure regulating valve - 5 bar (preset) 262269 Solenoid valve - 1/4" - NW 8 mm, 24 VDC 262307 Solenoid valve - 1/8" NW - 1.6 mm, 24 VDC 262285 Solenoid valve spool - 24 VDC... - Page 19 EasyTronic Control Unit - Pneumatic Parts Figure 14 EasyTronic...
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Page 20: Easytronic Control Unit - Electrical Parts
EASYTRONIC CONTROL UNIT - ELECTRICAL PARTS Front plate - complete 375 799 Clamping element - complete - ø 30 mm 376 183 Printed circuit board CG 01 374 059 10.1 Fuse - 4 AF, 250 V 262 897 10.1 10.1... -
Page 21: Easytronic Control Unit - Accessory
EASYTRONIC CONTROL UNIT - ACCESSORY The transparent protective cover can be simply snapped onto the EasyTronic Front Panel and protects it from contamination and damage. All key pads (incl. the On/Off Switch) can be operated through the protective cover. Snap-on Protective Cover (set of 5 pieces) - Page 22 To the best of our knowledge and belief, the information contained in this publication was correct and valid on the date of issue. ITW Gema AG makes no representations or warranties with respect to the contents or use of this publication, and reserves the right to revise this publication and make changes to its content without prior notice.
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