maxon motor 380200 Operating Instructions Manual

1-q-ec amplifier dec module 50/5

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maxon motor control
Operating Instructions
The DEC Module 50/5 (Digital EC Controller) is a small
1-quadrant digital controller for the control of brushless DC motors
(Electronic Commutated motors) up to 250 W.
The used EC motor must be equipped with digital Hall sensors.
Features:
Digital speed control
operates as «closed loop» or as «open loop» speed controller
Maximum speed 80 000 rpm (motor with 1 pole pair)
Set value input through external analogue voltage (0 ... +5 V)
3 different speed ranges selectable
Direction of rotation preset by a digital signal
The output stage can be enabled or disabled
Maximum output current limit adjustable up to 10 A
Motor speed can be monitored with the «Monitor n» output
Status indication via «Ready»output
Blockage protection (current limit for blocked motor)
Protective functions: undervoltage, overvoltage and thermal overload
Standardized connector strip, pitch 2.54 mm
Thanks to the wide input power supply range of 6...50 VDC (optional 5 VDC operation possible), the DEC Module
50/5 is very versatile and can be used with various power supplies.
A sturdy PI speed controller design is an ideal premise for immediate operation.
The well-priced and miniaturized OEM module seamlessly integrates into applications. Now the customer can
fully focus on developing his/hers own device - while being able to make use of maxon motor's vast drive know-
how. For start-up maxon motor offers a comprehensive Evaluation Board.

Table of Contents

1 Safety Instructions ............................................................................................................................................. 2
2 Technical Data ................................................................................................................................................... 3
3 Pin assignment DEC Module 50/5 ..................................................................................................................... 5
4 Commissioning Instructions............................................................................................................................... 6
5 Functional Description of Inputs and Outputs.................................................................................................... 7
6 Protective functions ......................................................................................................................................... 14
7 Block Diagram ................................................................................................................................................. 15
8 Dimensional Drawing ....................................................................................................................................... 16
9 Accessories (not included in delivery) ............................................................................................................. 16
10 Appendix «Motherboard Design Guide» ....................................................................................................... 16
The latest edition of these operating instructions may be downloaded from the internet as a PDF-file under
www.maxonmotor.com, category «Service & Downloads», order number 380200 or
in the e-shop http://shop.maxonmotor.com.
maxon motor
1-Q-EC Amplifier DEC Module 50/5
Order number 380200
Edition April 2015

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Summary of Contents for maxon motor 380200

  • Page 1: Table Of Contents

    The well-priced and miniaturized OEM module seamlessly integrates into applications. Now the customer can fully focus on developing his/hers own device - while being able to make use of maxon motor‘s vast drive know- how. For start-up maxon motor offers a comprehensive Evaluation Board.
  • Page 2: Safety Instructions

    Short Circuit and Earth Fault The amplifier is not protected against winding short circuits against ground safety earth and/or GND! Electrostatic sensitive device (ESD) maxon motor control April 2015 Edition / document number 1094861_PDF_E - 05 / subject to change...
  • Page 3: Technical Data

    ......................double-row, pitch 2.54 mm (0.1 Inch) Pin header 2 ............................8 pins ......................single row, pitch 2.54 mm (0.1 Inch) 5V operating see chapter «10.8.2 Low Voltage +5V operation» April 2015 Edition / document number 1094861_PDF_E - 05 / subject to change maxon motor control...
  • Page 4 Ambient temperature: 298 K (25°C) Component stress: In accordance with cir- Reliability MIL-HDBK-217F cuit diagram and nominal power Mean Time Between Failures (MTBF): 1‘434‘315 hours maxon motor control April 2015 Edition / document number 1094861_PDF_E - 05 / subject to change...
  • Page 5: Pin Assignment Dec Module 50/5

    Digital input 2 Enable Enable input Direction Direction input Ground Set current limit Set current limit input Set value speed Set value speed input April 2015 Edition / document number 1094861_PDF_E - 05 / subject to change maxon motor control...
  • Page 6: Commissioning Instructions

    6 V. Therefore, at low supply vol- tage V attention has to be payed to the voltage drop over the supplying cables. maxon motor control April 2015 Edition / document number 1094861_PDF_E - 05 / subject to change...
  • Page 7: Functional Description Of Inputs And Outputs

    Pin number [21] «DigIN2» Input voltage range 0 ... +5 V Input impedance 47 kΩ pull-up resistor against 5 V Continuous overvoltage protection -55 ... +55 V April 2015 Edition / document number 1094861_PDF_E - 05 / subject to change maxon motor control...
  • Page 8 It nominally takes 1 s to reach the maximum speed for the selected speed range. This time can be shortened proportionally by defining smaller set value increments. maxon motor control April 2015 Edition / document number 1094861_PDF_E - 05 / subject to change...
  • Page 9 PWM cycle 4: 50 % PWM @ 0 V … 5 V à 2.5 V à 10'051 rpm PWM cycle 5: 90 % PWM @ 0 V … 2.5 V à 2.25 V à 9'056 rpm April 2015 Edition / document number 1094861_PDF_E - 05 / subject to change maxon motor control...
  • Page 10 0 ... +5 V Input impedance 100 kΩ (in range 0 ... +5 V) Continuous overvoltage protection -55 ... +55 V Delay time max. 40 ms maxon motor control April 2015 Edition / document number 1094861_PDF_E - 05 / subject to change...
  • Page 11 2.4 V Continuous overvoltage protection -30 ... +30 V Suitable for Hall sensor IC‘s with Schmitt-Trigger behavior and open collector or push-pull outputs. April 2015 Edition / document number 1094861_PDF_E - 05 / subject to change maxon motor control...
  • Page 12 Frequency at «Monitor n» output [Hz] respectively Speed n [rpm] Sought value Sought value Ö Frequency at «Monitor n» [Hz] Ö Speed n [rpm] Solution Solution Monitor Monitor maxon motor control April 2015 Edition / document number 1094861_PDF_E - 05 / subject to change...
  • Page 13 The output «Ready» is protected against continuous short circuit. Status indication Pin number [19] «Ready» Output voltage range 0 ... +5 V Output resistance 47 kΩ April 2015 Edition / document number 1094861_PDF_E - 05 / subject to change maxon motor control...
  • Page 14: Protective Functions

    «Set current limit» by means of a cycle-to-cycle limitation (see chapter «5.1.5 «Set current limit»»). Note No fault message occurs at the «Ready» output if current limitation is Ö active. maxon motor control April 2015 Edition / document number 1094861_PDF_E - 05 / subject to change...
  • Page 15: Block Diagram

    Current DigIN2 detect Do not connect Hallsensor 1 Enable Hallsensor 2 Direction Hallsensor 3 V Hall Set current limit Monitor n Set value speed April 2015 Edition / document number 1094861_PDF_E - 05 / subject to change maxon motor control...
  • Page 16: Dimensional Drawing

    The present brief instruction is intended to serve as supporting aid only and does not claim completeness. Upon request, maxon motor ag is glad to assist and to offer customer-specific motherboard designs.
  • Page 17 In case of high power supply voltage +V and a motor with very low inductance the current ripple will become too high. This causes unnecessary motor heating and unstable control behavior. April 2015 Edition / document number 1094861_PDF_E - 05 / subject to change maxon motor control...
  • Page 18 = 5.0 A, I = 6.0 A, shielded – Sumida CDR127/LDNP-150M = 15 μH, R = 20 mΩ, I = 5.7 A, I > 5.7 A, shielded maxon motor control April 2015 Edition / document number 1094861_PDF_E - 05 / subject to change...
  • Page 19 See chapter «3 Pin assignment DEC Module 50/5» 10.6 Technical data See chapter «2 Technical data» 10.7 Dimensional drawing See chapter «8 Dimensional drawing» April 2015 Edition / document number 1094861_PDF_E - 05 / subject to change maxon motor control...
  • Page 20 Hall sensor 2 Vcc Hall Ready Vcc Hall Hall sensor 3 Monitor n Hall sensor 1 DEC Module 50/5 Hall sensor 2 Hall sensor 3 maxon motor control April 2015 Edition / document number 1094861_PDF_E - 05 / subject to change...
  • Page 21 1-Q-EC Amplifier DEC Module 50/5 10.8.3 Maximum external wiring according to the DEC Module Evaluation Board order number 370652 For initial commissioning, maxon motor offers an Evaluation Board for a single-axis system. The motherboard «DEC Module Evaluation Board» can be ordered with order number 370652.
  • Page 22 1-Q-EC Amplifier DEC Module 50/5 Operating Instructions Picture Evaluation Board with DEC Module 50/5: maxon motor control April 2015 Edition / document number 1094861_PDF_E - 05 / subject to change...

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