Page 1 3500 3-Slot Manual 3510T/3510KP(T), 3512T/3512KP(T), 3535T/3535KPM(T) Flat-Panel Industrial PCs     2002 XYCOM AUTOMATION, INC. Printed in the United States of America...
Page 3 This document is copyrighted by Xycom Automation Incorporated (Xycom Automation) and shall not be reproduced or copied without expressed written authorization from Xycom Automation. The information contained within this document is subject to change without notice. Xycom Automation does not guarantee the accuracy of the information.
Page 5: Table Of Contents
..............................15 UNNING THE ESTS CHAPTER 3 – INSTALLATION ..........................17 ................................17 RONT ANEL 3510T/12T Front Panel ............................17 3510KP/3512KP and 3510KPT/3512KPT Front Panel..................19 3535T Front Panel ..............................21 3535KPM(T) Front Panel............................22 I/O Panel 3510/1512 ............................23 I/O Panel 3535 ..............................23 Back Panel................................25 Power Panel ................................27 Preparing the System............................27...
Page 6 3500 Flat Panel Industrial PCs ...............................53 OUNTING THE System Cutout Dimensions ..........................54 ................................56 OWER UPPLY ........................57 AZARDOUS OCATIONS NSTALLATIONS ............................57 AFETY GENCY PPROVAL Definitions ................................59 Class I Locations ..............................59 Class II Locations..............................59 Division 1 Locations............................59 Division 2 Locations............................60 Hazardous Locations Group Ratings ........................60 ................................60 NCLOSURES ................................61...
Page 7 Table of Contents Mitsubishi TFT Flat panel Display (Model #AA121SK12) .................99 ..................................103 NDEX...
Page 9: Chapter 1 - Introduction
3510 – 10.4” – 640x480 VGA (TFT) • 3512 – 12.1” – 800x600 SVGA (TFT) • 3535 – 15” – 1024x768 XGA (TFT) • Touchscreen versions 3510T/3512T/3535T • Keypad version (3510KP/3512KP/3535KPM) • Keypad and touchscreen units (3510KPT/3512KPT/3535KPMT) • Hard disk drive facilities The front panel of the unit is sealed to NEMA 4/4X/12 and IP65 standards, and is protected by an impact-resistant shield.
Page 10 3500 Flat Panel Industrial PCs • IP65 standard • UL listed for hazardous locations: Class I, Division 2 • Power supply • MS-DOS operating system • Flash BIOS • 5.75” mounting depth (6.5” with external floppy option, 7.16” with external CD- ROM/floppy drive option) •...
Page 11: Optional Features (All Units)
When you remove the system from its box, verify that you have the parts listed below. Save the box and inner wrapping in the event you need to reship the unit. • 3510T/3512T/3535T or Keypad version • Documentation kit, which includes: •...
Page 12: Quick Start-Up
3500 Flat Panel Industrial PCs Quick Start-up This section gives you the steps to get the system up and running without explaining the capabilities and options. Warning Turn off power to the unit and disconnect the power cord before making any adjustments to the inside or outside of the computer.
Page 13: Chapter 2 - Testing
Chapter Two - Testing Chapter 2 - Testing On units with MS-DOS, Xycom Automation provides diagnostic tests to verify the operation of the system hardware functions. If any of these tests fail, either you do not have the correct default setting or there is a failure. Check the default settings and run the tests again.
Page 14 3500 Flat Panel Industrial PCs Perform the following steps before starting the system tests: 1. Place the CPU board jumpers and switches to the factory set positions. Refer to the CPU manual for these settings. 2. Plug the female end of the AC power cable into the side of the unit and the male end into a properly grounded outlet.
Page 15: Running The Tests
To run the test, insert the diagnostics disk into drive A. Turn on the computer (the diagnostics program will boot-up). Figure 2- 2 shows the Main Menu. Copyright 1990-1998, Xycom, Inc. All rights reserved. Diagnostic Tests Sequence/Selection Menu (Rel. xx) 1.
Page 17: Chapter 3 - Installation
Front Panel The 3500 series has a NEMA 4/4X/12 and IP65 sealed front panel. The panel protects the system’s interior when the system is properly panel mounted. 3510T/12T Front Panel Figure 3-1. 3510T/3512T Front Panel...
Page 18 3500 Flat Panel Industrial PCs Feature Description Display The 3510 has a 10.4-inch TFT Active Matrix Color LCD flat panel. Impact- resistant shield protects the display from breakage. The 3512 has a 12.1” TFT Active Matrix Color LCD flat panel. An impact-resistant shield protects the display from breakage.
Page 19: 3510Kp/3512Kp And 3510Kpt/3512Kpt Front Panel
Chapter Three - Installation 3510KP/3512KP and 3510KPT/3512KPT Front Panel The 3510KP and 3512KP have NEMA/4/4X/12 sealed front panels. The panel protects the system’s interior when the system is properly panel mounted. Figure 3-2 illustrates the front panel with keypad. Figure 3-2. 3510KP/12KP Front Panel Feature Description Display...
Page 20 3500 Flat Panel Industrial PCs Feature Description PF10 Key (Keypad Configuration Key) This key reconfigures your keypad. Keyboard Port (3510KP/3512KP) The 3510KP/3512KP provides both front and rear accessible (front access) PS/2 keyboard connectors. The front accessible connector is located on the lower right side of the front panel. The rear accessible connector is located on the side of the unit.
Page 21: 3535T Front Panel
Chapter Three - Installation 3535T Front Panel T OU CH S CR E E N (OP T IONAL ) POWER DISK COM INPUT IR PORT IR P OR T P OW E R DIS K COM INP U T Feature Description Display The 3535T has a 15-inch (1024 x 768) XGA flat panel display.
Page 22: 3535Kpm(T) Front Panel
3500 Flat Panel Industrial PCs 3535KPM(T) Front Panel Flat Panel Display Programmable Function Keys F/A Key Programmable Function Keys Windows Keys Numeric Keypad Cursor Control Configuration System Status LED (Power) System Status LED (Input) Industrial Mouse Keyboard Input Function Keys IR DA PORT DISK Feature...
Page 23: I/O Panel 3510/1512
Chapter Three - Installation I/O Panel 3510/1512 EXPANSION SLOTS (3) ETHERNET PORT REMOVAL SCREW (2) COM 2 COM 1 RS-232 RS-485 MOUSE MOUNTING STUD (12) VIDEO PARALLEL RS-232 KEYBD FRONT PANEL USB PORT (2) Figure 3-3. System I/O 3510/1512Panel I/O Panel 3535 EXPANSION SLOTS (3) ETHERNET PORT...
Page 24 3500 Flat Panel Industrial PCs Feature Description Parallel Port The parallel printer port (LPT1) is a DB-25 pin female connector. This port provides a standard PC compatible printer interface. An external push-button reset option is available. Consult the CPU board manual for the jumper that controls this option. COM Ports COM1 is RS-232/485 compatible.
Page 25: Back Panel
Chapter Three - Installation Back Panel Figure 3-4. System Back Panel with Optional Removable Floppy Drive LID REMOVAL SCREWS FRONT PANEL OPTIONAL ATTACHMENT SCREWS FLOPPY DRIVE LID SCREWS MOUNTING STUD (12) FRONT PANEL FILTER BACK PANEL BACK PANEL SCREWS Figure 3-5. System Back Panel with Optional Pre-installed Non-removable Floppy Drive...
Page 26 3500 Flat Panel Industrial PCs CD-ROM/Floppy Drive CD-ROM/Floppy Drive Covers Mounting Screws (4) Mounting Screw Back Panel Figure 3-6. System Back Panel with Optional Pre-installed Non-removable CD-ROM/Floppy Drive Feature Description Fasteners There are two protruding screws (lid removal screws) along the top of the back panel.
Page 27: Power Panel
Chapter Three - Installation Power Panel Figure 3-7. Bottom Panel with Power Connector and External Floppy Connector Feature Description Power Connector This is a three-pin connector. Refer to the special hazardous location installation instructions later in this chapter. External Floppy Drive Connector This is a 26-pin connector.
Page 28: Installing Internal Hardware Options
3500 Flat Panel Industrial PCs If a touchscreen is factory installed, along with MS-DOS, the mouse port is unavailable. The unit will arrive with a sticker placed over the port. If you would like to reconfigure the touchscreen to use the COM2 port, follow the instructions in the Using a Touchscreen section in this chapter.
Page 29: Installing External Hardware Options
Chapter Three - Installation Installing External Hardware Options This section explains how to install the external hardware options available with the system. Note When using the external floppy drive, do NOT attach the drive with a diskette installed. You may corrupt the disk. 9000-EXF External Floppy Drive The external floppy (9000-EXF) can be mounted on the back of the unit.
Page 30 3500 Flat Panel Industrial PCs Figure 3-8. Front Mounted Floppy Cutout Dimensions Mount the floppy drive access door to the rack filler plate or the panel, using the four mounting nuts, as shown in Figure 3.9. Torque the nuts to 35 in/lb. (3.95 NM). Figure 3-9.
Page 31: 9000-Cdk External Front Access Cd-Rom And Keyboard Kit
Chapter Three - Installation Figure 3-10. Floppy Drive - Front Mounting Option (top view) 9000-CDK External Front Access CD-ROM and Keyboard Kit The 9000-CDK is a front access CD-ROM. This option (purchased separately) connects to the parallel and keyboard ports on the 3500. The 9000-CDK assembly functions as a parallel port CD-ROM while providing an additional parallel port for printer use.
Page 32 3500 Flat Panel Industrial PCs 6.83 (173.482) .26 (6.604) .180 DIA - .000 THRU (6 PLACES) 4.800 (121.92) 4.20 (106.68) (3 PLACES) CUTOUT 3.675 (93.345) (2 PLACES) 7.350 (186.69) (2 PLACES) INCHES (mm) Figure 3-13. 9000-CDK - Cutout 9000-EXF DOOR KNOB 5.6 (142.24) CD-ROM DRIVE FRONT PANEL...
Page 33 Chapter Three - Installation 3 (76.2) 2 (50.8) 9000-EXF FLOPPY DRIVE MOUNT 10.2 (259.08) FLOPPY DRIVE MOUNTING SCREWS (4) PANEL MOUNTING STUD (6) DOOR KNOB CD-ROM FRONT PANEL 8.15 (207.01) INCHES (mm) Figure 3-15. 9000-CDK Front Mounting Option – Top View...
Page 34: Custom Logo
You have the option to place a custom label on the unit. Refer to Figure 3-13 for the dimensions and recommended requirements for a customized label. Once a customized label is procured, place the new label over the “Xycom Automation” label (inside the recessed area).
Page 35: Creating Custom Keypad Inserts (For 3510/3512Kp Units)
Chapter Three - Installation Creating Custom Keypad Inserts (for 3510/3512KP Units) You can customize your keypad with keypad inserts. Refer to Figures 3-14, 3-15, and 3-16 for insert dimensions and installation. Figure 3-17. 3510KP/3512KP Keypad Inserts with Dimensions (PF1 – PF12) Figure 3-18.
Page 36 3500 Flat Panel Industrial PCs Figure 3-19. 3510KP/3512KP Keypad Insert Position Creating Custom Keypad Inserts (3535) You can customize your keypad with keypad inserts. Refer to Figure 3-15 and Figure 3-16 for insert dimensions and installation.
Page 37 Chapter Three - Installation Figure 3-15. Keypad Inserts with Dimensions (PF1 - PF20)
Page 38 3500 Flat Panel Industrial PCs Figure 3-16. Keypad Insert with Dimensions (F1 - F20) Figure 3-15 provides information on positioning keypad inserts.
Page 39: Reinstalling Operating Systems
MS-DOS    reinstallation If you need to reinstall MS-DOS, refer to the Xycom Automation Workstation Recovery Media Software Installation Instructions for Microsoft  DOS 6.22 (shipped with systems pre-installed with MS-DOS). This document is devoted to the reinstallation of your MS-DOS operating system and drivers utilizing the Recovery Media provided with your Xycom Automation industrial computer.
Page 40: Windows  95 Reinstallation
3500 Flat Panel Industrial PCs Windows    95 reinstallation If you need to reinstall the Windows 95 operating system, refer to the Xycom Automation Workstation Recovery Media Software Installation Instructions for Microsoft  Windows  95 (shipped with systems preinstalled with Windows 95).
Page 41: Windows  2000 Reinstallation
Chapter Three - Installation Windows    2000 reinstallation If you need to reinstall Windows 2000 refer to the Xycom Automation Workstation Recovery Media Software Installation Instructions for Microsoft  Windows  2000 (shipped with systems preinstalled with Windows2000). This document is devoted to the reinstallation of your Windows2000 Workstation operating system and...
Page 42: Video Expansion
3500 Flat Panel Industrial PCs Video Drivers Video drivers and the expansion utilities are on the diskette included with the documentation kit as well as on the hard drive. For the AHIP6+ system, the video drivers are in the following directories: C:\VGA\C&T554\WIN95 C:\VGA\C&T554\WINNT C:\VGA\C&T\DOS\UTILITIES...
Page 43 • Option 2 – Turn off the expansion, set the BIOS default in the BIOS setup menus using the appropriate utility as shown in the Video Expansion Options table. Note For further assistance, call Xycom Automation technical support at 1-800-289-9266.
Page 44: Touchscreen Drivers
3500 Flat Panel Industrial PCs Touchscreen Drivers If you have a touchscreen factory installed, you will also receive at no charge: MS- DOS, and Windows 95 touchscreen drivers on diskette. Touchscreen drivers for Windows NT (9460-DRVNT) and OS/2 (9460-DRVOS/2) must be purchased separately.
Page 45: Using A Touchscreen
NEMA 4 seal when panel mounted. It remains operational even after 30 million touches. The touchscreen Monitor Mouse driver emulates a Microsoft mouse. Depending upon the date of purchase, the Xycom Automation unit will have one of two possible touchscreen controllers: • The Microtouch Controller P/N 114084 •...
Page 46 Load the touchscreen drivers. • Reconfigure the touchscreen driver for COM2. • Recalibrate the touchscreen. 8. Replace the lid. Xycom Controller To reconfigure the touchscreen to use the COM2 port, perform the following steps: 1. Disconnect the power. 2. Remove the lid. JUMPERS TOUCH SCREEN CONTROL CONN.
Page 47: Calibrating The Touchscreen
UPDD driver in serial mode. 8. Replace the lid. Calibrating the Touchscreen Depending upon the date of purchase, the Xycom Automation unit will have one of two possible touchscreen controllers: • The Microtouch Controller P/N 114084 •...
Page 48: Installing The System Into A Panel
3500 Flat Panel Industrial PCs Installing the System into a Panel The system’s rugged design allows it to be installed in most industrial environments. The system is generally placed in a NEMA 4/4X/12 enclosure to protect against contaminants such as dust, moisture, etc. Metal enclosures also help minimize the effects of electromagnetic radiation that nearby equipment can generate.
Page 49: System Power
Chapter Three - Installation System Power Using isolation transformers on the incoming AC power line to the system is always a good practice. An isolation transformer is especially desirable in cases in which heavy equipment is likely to introduce noise onto the AC line. The isolation transformer can also serve as a step-down transformer to reduce the incoming line voltage to a desired level.
Page 50 3500 Flat Panel Industrial PCs This usually results from the presence of high voltage or long, close-spaced conductors. When control lines are closely spaced with lines carrying large currents, the coupling of magnetic fields can also occur. Use shielded cables to help minimize noise.
Page 51: Line Voltage Variation
Chapter Three - Installation Line Voltage Variation The unit’s power supply is built to operate with output voltage ranges of 90-132 VAC and 180-264 VAC or 20-36 VDC, whichever applies, and still allow the system to function within its operating margin. As long as the incoming voltage is adequate, the power supply provides all the logic voltages necessary to support the processor, memory, and I/O.
Page 52: Dc Power Cable
3500 Flat Panel Industrial PCs Figure 3-21. AC Power Connector 5. Tighten the three screws above the wires to hold them firmly in place. Warning Never tighten the three screws of the block plug when the cable is connected to a power source.
Page 53: Mounting The Unit
Chapter Three - Installation 4. Insert the three wire ends of the power cable into the three holes of the block plug. Insert the Protective Earth GND ground, + (positive), and - (return) wires into the corresponding holes, as shown in Figure 3.19. Be sure that no bare wires are exposed.
Page 54: System Cutout Dimensions
3500 Flat Panel Industrial PCs 5. Attach the power cable making sure that the system’s enclosure is grounded through the power cable. 6. Implement the proper grounding techniques. Establish a ground path from the unit chassis to the enclosure chassis. A 6-32 threaded ground point hole is provided on the bottom panel of the unit.
Page 55 Chapter Three - Installation 3510KP/3512KP, 3510KPT/3512KPT 15.800 [401.32] 14.150 [359.41] 7.900 [200.66] 1.650 [41.91] .350 [8.89] 15.100 [383.54] 10.850 [275.59] ø.250 [ø6.35] Figure 3-24. 3510KP/3512KP System Cutout Dimensions (inches [mm]) 3535KPM and 3535T 18.312 [465.12] 14.457 [367.21] 9.157 [232.59] 3.857 [97.97] .457 [11.61] 17.400 [441.96] 12.370 [314.20]...
Page 56: Power Supply
3500 Flat Panel Industrial PCs Power Supply The power supply provides 80 watts of output throughout the system’s temperature range. The expansion power is limited as shown in the following table. Available Expansion Current Voltage Available Current AHIP4+ (5x86 processors) AHIP-370 (Celeron and Pentium II/III processors) +5 VDC...
Page 57: Hazardous Locations Installations
Chapter Three - Installation Hazardous Locations Installations Xycom Automation designed the systems to meet the requirements of Class I, Division 2 Hazardous Locations applications. Division 2 locations are those locations that are normally non-hazardous, but could become hazardous due to accidents that may expose the area to flammable vapors, gases or combustible dusts.
Page 58 3500 Flat Panel Industrial PCs • Warning Suitable for use in Class I, Division 2 Groups A, B, C, and D, and Class II, Division 2, Groups F and G hazardous locations or non-hazardous locations only. Warning - Explosion Hazard Substitution of components may impair suitability for Class I, Class II, Division 2.
Page 59: Definitions
• Combustible dusts of an electrically conductive nature may be present in hazardous quantities. Note Xycom Automation systems are not suitable for installation within Division 1 locations. Note Electrical equipment cannot be installed in Division 1 locations unless they are intrinsically safe, installed inside approved explosion-proof enclosures, or installed inside approved purged and pressurized enclosures.
Page 60: Division 2 Locations
3500 Flat Panel Industrial PCs Division 2 Locations Division 2 locations are listed below: • Class I volatile flammable liquids or flammable gasses are handled, processed, or used, but confined within closed containers or closed systems from which they can escape only in cases of accidental rupture or breakdown of such enclosures or systems, or in case of abnormal operation of equipment.
Page 61: Power Switch
Chapter Three - Installation The optional floppy disk/keyboard port access door must be closed and latched at all times in order to maintain a proper seal against the intrusion of water and dust. Panel flatness and rigidity are important if a proper panel seal is to be maintained. If non-metal type enclosures, such as plastic or fiberglass, are to be used, install a rigid metal stiffener behind the front panel.
Page 62: Operation And Maintenance
3500 Flat Panel Industrial PCs Warning Never connect or disconnect the communication cables while power is applied at either end of the cable. This may result in an incendiary spark. Permanent damage to the workstation communication components may occur. Operation and Maintenance The systems have been designed for compliance with relevant spark ignition tests.
Page 63: Chapter 4 - Keypad Utility For 3510Kp/3512Kpm
Chapter Four – Keypad Utility Chapter 4 - Keypad Utility for 3510KP/3512KPM A Keypad Utility lets the user redefine all keypad keys with new scan codes using utility software. Note The keypad switch arrays are disabled while the utility is running. Loading the Keypad Utility Note ®...
Page 64 Exit Files Macros Upload Download Utilities Xycom Automation KP Utility: MAIN L-Arrow, R-Arrow, Enter Figure 4-1. Main Menu Exit Exit closes open files and exits the utility. can also be used for this purpose and for exiting the other menus.
Page 65 Chapter Four – Keypad Utility Files Menu Files containing keypad macro sets (a macro for each key) may be saved on disk and loaded into memory to view, edit, teach, or download to the keyboard controller. Some of these files may be included in the utility package for use in reconfiguring the keypads for different software packages and as templates for defining completely new keypad macro sets.
Page 66: Function Keys
3500 Flat Panel Industrial PCs Note You must have a macro file in memory before the Macros Menu is available. To load a macro file, either Open a file or Upload macros. Function Keys Selects the function keys on the keypad to either view, edit, or teach. Alpha Keys Selects the alpha keys on the keypad to either view, edit, or teach.
Page 67 Chapter Four – Keypad Utility Teach Allows you to record up to 105 keystrokes in a macro. When selected, a graphic representation of the keypad currently in memory displays. Menu bar choices are Exit, ASCII/Hex/Decimal, and Click ON/OFF. Exit returns to the Macros menu. ASCII/Hex/Decimal chooses the format to display the keystrokes as they are entered.
Page 68 3500 Flat Panel Industrial PCs 4. The last character of every macro is the end of the macro (EOM) and cannot be deleted. Copy Copies a sequence of scan codes from the macro into memory. To select the section to copy: 1.
Page 69 Chapter Four – Keypad Utility Exit Returns to the Main Menu. Note Only one macro set may reside in memory at one time. A checksum will be calculated during transmission and an error message displays if an error occurs. Download Menu Note Any macro set previously programmed is overwritten when you select Download.
Page 70 3500 Flat Panel Industrial PCs Exit Returns to the Main Menu. Codes Special keyboard controller codes replace the standard IBM scan codes for 101-key keyboard enhanced keys in macros that use these keys. The special scan codes are listed in the table below: Special Scan Codes Code Meaning...
Page 71 Chapter Four – Keypad Utility Default Keypad Keycodes 3512KP F/A key led OFF ( Function Mode ) F/A key led ON ( Alpha Mode ) Description of Keyboard Make Break Codes Keyboard Make Break Equivalent Codes Equivalent Codes Codes PF1 / A 14 05 F0 05 F0 14 F0 1C...
Page 72 3500 Flat Panel Industrial PCs 3512KP F/A key led OFF ( Function Mode ) F/A key led ON ( Alpha Mode ) Description of Keyboard Make Break Codes Keyboard Make Break Equivalent Codes Equivalent Codes Codes F0 46 F0 46 F0 49 F0 49 F0 45...
Page 73: Chapter 5 - Keypad Utility For The 3535 Kpm
The keypad utility uses a menu bar and pull-down menu system. All menu bars are displayed across the top of the screen. “Xycom Automation KP Utility” and the current menu titles are shown at the bottom of the screen (see Figure 4-1).
Page 74 Exit Files Macros Upload Download Utilities Xycom Automation KP Utility: MAIN L-Arrow, R-Arrow, Enter Figure 4-1. Main Menu Exit Exit closes open files and exits the utility. can also be used for this purpose and for exiting the other menus.
Page 75 Chapter Five – Keypad Utility for 3535 Files Menu You can save files containing keypad macro sets (a macro for each key) on disk, and then loaded them into memory to view, edit, teach, or download to the keyboard controller. Some of these files may be included in the utility package for use in reconfiguring the keypads for different software packages, and as templates for defining completely new keypad macro sets.
Page 76 3500 Series Flat Panel Industrial PC Macros Edit Menu Command Description Exit Returns to the Main Menu. View Allows you to view, but not edit, the macro for the selected key. When View is chosen, the Exit option is displayed on the menu bar and a graphic representation of the chosen keypad is shown.
Page 77 Chapter Five – Keypad Utility for 3535 2. Press 1 and select 3. Press . Cut should still be highlighted, but the cursor will appear on the Edit ENTER line. Move the cursor on the last character to cut and press ENTER The last character of every macro is the end of the macro (EOM) and cannot be deleted.
Page 78 3500 Series Flat Panel Industrial PC Download Menu Note When you select Download, any macro set previously programmed is overwritten. Download sends the set of keypad macros to the keyboard controller. The macro set must reside in memory before it can be downloaded. A checksum is calculated during transmission and an error message displays if an error occurs.
Page 79 Chapter Five – Keypad Utility for 3535 3535KPM F/A Key LED Off (Function Mode) F/A Key LED On (Alpha Mode) F1 / K F0 05 F0 42 F2 / L F0 06 F0 4B F3 / M F0 04 F0 3A F4 / N F0 0C F0 31...
Page 80 3500 Series Flat Panel Industrial PC 3535KPM F/A Key LED Off (Function Mode) F/A Key LED On (Alpha Mode) F0 2E F0 2E F0 36 F0 36 F0 3D F0 3D F0 3E F0 3E F0 46 F0 46 F0 49 F0 49 F0 45 F0 45...
Page 81: Chapter 6 - Maintenance
Chapter Six - Maintenance Chapter 6 - Maintenance The 3500 is designed to withstand the harsh environment of the factory floor. Routine maintenance can help keep your system in good operating condition. Preventive maintenance consists of several basic procedures that will greatly reduce the chance of system malfunction.
Page 82: Maintenance
Any questions regarding this issue may be directed to our support center at support@xycom.com. Please note Xycom recommends frequent back ups of your hard drive, especially before beginning any preventative maintenance procedures. Maintenance This section describes the maintenance you can perform on the 3500.
Page 83: Chemical Compatibility
Chapter Six - Maintenance Caution Do not operate the 3500 without a fan filter. Dust build-up could cause the unit to malfunction. Chemical Compatibility Certain combinations of chemical environments, temperature, and stress can adversely affect parts made from thermoplastic resin. For this reason material which may come in contact with the 3500 unit should be carefully evaluated under end-use conditions for compatibility.
Page 84: Compatible Lubricants
3500 Series Flat Panel Industrial PC 3510/3512 Chemical Compatibility Chemical Effects Class Acids No effect under most common conditions of concentration and temperature. Alcohols Generally compatible at low concentration and room temperature. Higher concentrations and elevated temperatures result in etching and attack evidenced by decomposition.
Page 85: Compatible Cleaning Agents
Chapter Six - Maintenance Martemp® 2500 E.F. Houghton & Co. 303 W. Lehigh Ave. Philadelphia, PA 19133 (215) 666-4000 Nyogel® 795A Wm. J Nye P.O. Box G-927 Rheolube® 368 New Bedford, MA 02742 Rheolube® 723G (617) 966-6721 Rheolube® 788 Synthetic Oil® 181 SF®...
Page 86: Non-Compatible Cleaning Agents
142046 KPM (3535) 132579-001 DRIVES Hard Drive 109456-004 109456-004 109456-005 CPU ASSEMBLY Celeron 433 MHz Call Xycom Call Xycom Call Xycom Pentium III 600 MHz Call Xycom Call Xycom Call Xycom Pentium III 700 MHz Call Xycom Call Xycom Call Xycom...
Page 87: Product Repair Program/Returning A Unit To Xycom Automation
Xycom with the standard Xycom test diagnostics. Follow the steps below to prepare the unit for shipment: 1. Obtain an RMA number for your unit by calling your nearest Xycom Automation Repair Department or Xycom Automation, Inc. at 1-800-289-9266 or 734-429-4971.
Page 88 7. Send the unit to the address given when you receive your RMA number. Many technical support issues or problems can be resolved through our Web site at www.xycom.com. Some of the items that you can find there are: •...
Page 89: Appendix A - Technical Specifications
Appendix A – Technical Specifications Appendix A – Technical Specifications Hardware Specifications Characteristic 3510/3512KP 3535KPM Mechanical Height 11.0” Front Panel, 12.25” (KP units) 14.2” Width 13.0” Front Panel, 16.50” (KP units) 19” 6.5” overall Depth 9.75” (9.00”) 5.65” behind front panel 1.00”...
Page 90 3500 Series Flat Panel Industrial PC Characteristic 3510/3512KP 3535KPM EN55022 EN55022: 1994 Class A IMMUNITY EN50082-2: IMMUNITY EN50082-2:1995 SAFETY EN60950 SAFETY EN60950 Temperature Operating: 0° to 50° C (32° to 122° F) TFT Operating: 0° to 50° C (32° to 122° F) Non-operating: -20°...
Page 91: Appendix B - Block Diagram
Appendix B – Block Diagram Appendix B - Block Diagram Figure B- 1. 3500 3-slot System Block Diagram...
Page 93: Appendix C - Pinouts
Appendix C - Pinouts Appendix C - Pinouts This appendix provides the pinouts for the keyboard, AUX, LPT1, COM1, COM2, USB1, and VGA connectors. (NC indicates no connection.) Keyboard Port Connectors This connector is a standard PS/2-compatible connector. Signal KB_DATA 5VFUSE KB_CLK Aux Port Connector...
Page 94: Dual Usb Connector (Usb1)
3500 Series Flat Panel Industrial PC Dual USB Connector (USB1) This connector is only available on units with AHIP6+ boards. Pin Number Description Pin Number Description 5VFUSE 5VFUSE USBP0- USBP1- USBP0+ USBP1+ Parallel Port Connector (LPT1) This is a 25-pin DB connector. Signal Signal STROBE...
Page 95: Com1
Appendix C - Pinouts COM1 RS-232 RS-485 Signal Signal DCD1 TXD- RXD1 TXD+ TXD1 TXD TERM - DTR1 TXD TERM + DSR1 RXD- RTS1 RXD+ CTS1 RXD TERM + RXD TERM - Technical Note For TXD termination, connect a 150Ω, ½ watt resistor from pin 3B to pin 4B, with pin 1B connected to pin 3B and pin 2B connected to pin 4B.
Page 96: Vga Connector
3500 Series Flat Panel Industrial PC Caution The COM2 port can be used (only one at a time) for the touchscreen controller, IrDA interface, or RS-232 connector. The BIOS setup determines whether COM2 is used for either the connector or the IrDA interface. Jumpers on the touchscreen controller select the COM2 port or the AUX port.
Page 97: Appendix D - Replacing Flat Panel Display Bulbs
Note Refer to the label on the back of your unit to determine the flat panel display model. If you are unsure which instructions to use, call Xycom Automation Customer Support at 800-289-9266. 3510 Units Mitsubishi TFT Flat panel Display (model #AA104VB02) 1.
Page 98 Figure D- 1. Model #AA104VB02 Bulb Assembly 13. Slide the new assembly into the opening from which the old assembly was removed. Note Xycom Automation recommends replacing both bulbs at the same time. 14. Reverse steps 1 through 9 to reassemble the unit.
Page 99: 3512 And 3512 Kp Units
Appendix D – Replacing Flat Panel Display Bulbs 3512 and 3512 KP Units Mitsubishi TFT Flat panel Display (Model #AA121SK12) 1. Turn off the power source. 2. Using a small Phillips-head screwdriver, loosen the two protruding captive screws at the top back of the unit, and remove the lid. 3.
Page 100 3500 Series Flat Panel Industrial PC BULB CONNECTOR BULB ASSEMBLY (INSIDE) DISPLAY MOUNTING DISPLAY MOUNTING SCREW LOCATIONS SCREWS LOCATIONS FLAT PANEL DISPLAY (FRONT VIEW) BEZEL Figure D-2. Model #AA121SK12 Bulb Assembly – Front View 11. Referring to Figure D-3, insert a flat-bladed screwdriver between the bulb and the clip and slide the bulb assembly out.
Page 101 Appendix D – Replacing Flat Panel Display Bulbs BULB ASSEMBLY RELEASE CLIP BULB ASSEMBLY (PARTIALLY RETRACTED) DISPLAY ASSEMBLY View Figure D- 3. Model #AA121SK12 Bulb Assembly 12. Slide the new assembly into the opening from which the old assembly was removed.
Page 102 Figure D-4. Model #LQ150X1DG16 13. Insert the new bulb assembly, and fasten the screw to secure. Note Xycom Automation recommends replacing both bulbs at the same time. 14. Reverse steps 1 through 10 to reassemble the unit.
Page 103 Index 9460/9462, 18 9460KP/9462KP, 19 Display, 22 Division 1 Locations, 59 3512KPM, 78 Division 2 Locations, 60 3515, 21, 22 Documentation kit, 11 3515KPM, 78, 80, 102 DOS, 73 Download Menu, 78 DRAM, 28 drivers access Ethernet, 41 floppy disk drive, 26 Drives keyboard port, 18 floppy dPower Panelisk, 27...
Page 104 3500 Series Flat Panel Industrial PC I/O panel, 23 parallel port connector, 94 I/O Panel, 24 PC/AT, 73 IDE hard drive setup information, 27 pinouts Infrared. See IR aux port, 93 installation COM1, 95 driver, 41 parallel port, 94 external hardware, 29 VGA connector, 96 internal hardware, 28 Pinouts...
Page 105 Appendix D – Replacing Flat Panel Display Bulbs calibrating, 47 calibration, 47 using, 45 VGA connector, 96 Touch screen, 11 video drivers, 42 touch screen drivers, 44 video expansion, 42 touchscreen, 21, 22, 45, 46 video port, 24 Video port, 25 View, 75, 76 Upload Menu, 77 user-defined keys, 19...
Page 107 350003(E) Xycom Automation, Inc. 750 North Maple Rd. Phone: 734-429-4971 Fax: 734-429-1010 http://www.xycom.com...

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Xycom 3510T Manual

Chapter 1 - Introduction

Chapter 2 - Testing

Chapter 3 - Installation

Chapter 4 - Keypad Utility for 3510Kp/3512Kpm

Chapter 5 - Keypad Utility for the 3535 Kpm

Chapter 6 - Maintenance

Appendix A - Technical Specifications

Appendix B - Block Diagram

Appendix C - Pinouts

Appendix D - Replacing Flat Panel Display Bulbs

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