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MQ QP2TK Operation And Parts Manual

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OPERATION AND PARTS MANUAL
MODEL QP2TK
TRASH PUMP
(KUBOTA OC60-E4 DIESEL ENGINE)
Revision #1 (07/28/17)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

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  • Page 1 OPERATION AND PARTS MANUAL MODEL QP2TK TRASH PUMP (KUBOTA OC60-E4 DIESEL ENGINE) Revision #1 (07/28/17) To find the latest revision of this publication, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

  • Page 2: Proposition 65 Warning

    PROPOSITION 65 WARNING Diesel engine exhaust and some of PAGE 2 — QP2TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (07/28/17)

  • Page 3: Table Of Contents

    Engine Service Parts ........36-37 Terms And Conditions Of Sale — Parts ....38 NOTICE Specifications and part numbers are subject to change without notice. QP2TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (07/28/17) — PAGE 3...

  • Page 4: Parts Ordering Procedures

    All orders are treated as Standard Orders and will ship the same day if received prior to 3PM PST. WE ACCEPT ALL MAJOR CREDIT CARDS! PAGE 4 — QP2TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (07/28/17)

  • Page 5: Safety Information

    COULD result in DEATH or SERIOUS INJURY. CAUTION Indicates a hazardous situation which, if not avoided, COULD result in MINOR or MODERATE INJURY. NOTICE Addresses practices not related to personal injury. QP2TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (07/28/17) — PAGE 5...
  • Page 6 Also, know the phone numbers of the nearest ambulance, doctor and fi re department. This information will be invaluable in the case of an emergency. PAGE 6 — QP2TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (07/28/17)
  • Page 7 Allow these parts to cool comes into contact with hot engine parts or sparks from before servicing equipment. the ignition system. QP2TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (07/28/17) — PAGE 7...
  • Page 8 „ DO NOT lift machine to unnecessary heights. seek medical attention. „ ALWAYS tie down equipment during transport by securing the equipment with rope. PAGE 8 — QP2TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (07/28/17)
  • Page 9 Recyclers and manufacturers alike promote the process of recycling metal. Using a metal recycling center promotes energy cost savings. QP2TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (07/28/17) — PAGE 9...

  • Page 10: Specifications (Pump)

    37.7 psi (260 kPa) Dry Net Weight 157 lbs. (71 Kg.) Table 2. Dimensions Reference Dimension in. (mm) Letter 23.8 (605) 23.4 (595) 26.9 (685) Figure 1. Dimensions PAGE 10 — QP2TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (07/28/17)

  • Page 11: Specifications (Engine)

    10 FT 16.7 FT 23.3 FT 23.3 FT 16.7 FT 10 FT 3.3 FT U.S GALLONS PER MINUTE LITTERS PER MINUTE Figure 2. QP2TK Performance Curve QP2TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (07/28/17) — PAGE 11...

  • Page 12: General Information

    A small suction leak in the hose or fittings could prevent the pump from priming. PAGE 12 — QP2TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (07/28/17)
  • Page 13 NOTES QP2TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (07/28/17) — PAGE 13...

  • Page 14: Pump Components

    PUMP COMPONENTS Figure 3 shows key component areas of the QP2TK. Figure 3. QP2TK Key Component Callouts PAGE 14 — QP2TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (07/28/17)
  • Page 15 (Cam and Groove lock) hose. For quick disconnect connections, an optional coupler (A200A) is necessary. Contact MQ Parts Department for ordering assistance. QP2TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (07/28/17) — PAGE 15...

  • Page 16: Basic Engine

    13. Electric Starter — Starts engine when ignition key is 5. Ignition Switch — With ignition key inserted, turn key rotated to the "START" position. clockwise to start engine. PAGE 16 — QP2TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (07/28/17)

  • Page 17: Inspection (Engine)

    QP2TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (07/28/17) — PAGE 17...

  • Page 18: Setup

    Figure 8. Pump Placement PAGE 18 — QP2TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (07/28/17)

  • Page 19: Operation

    7” x 12” and will accept any quality 12V “C” post 12N24- 3A type battery (ex. Interstate, YUASA, and Champion). Figure 10. Ignition Switch (Start Position) QP2TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (07/28/17) — PAGE 19...
  • Page 20 4. Remove all hoses from the pump. CAUTION When stopping the engine, reduce the load slowly. DO NOT stop engine suddenly since it may cause the temperature to rise abnormally. PAGE 20 — QP2TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (07/28/17)

  • Page 21: Maintenance (Pump)

    This prevents backflow and allows for faster priming when the engine is restarted. QP2TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (07/28/17) — PAGE 21...
  • Page 22 INTO 25 FEET OF LIFT SHOULD BE BETWEEN -100 AT SEA LEVEL. -25 AND -20 IN. HG. in. Hg PUMP VACUUM WIKA TESTER Figure 11. Pump Vacuum Tester PAGE 22 — QP2TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (07/28/17)

  • Page 23: Maintenance (Engine)

    Refer to the KUBOTA shop Manual for service procedures. 3. For commercial use, log hours of operation to determine proper maintenance intervals. NOTICE Refer to manufacturer engine manual for specific servicing instructions. QP2TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (07/28/17) — PAGE 23...

  • Page 24: Maintenance (Engine)

    PAGE 24 — QP2TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (07/28/17)

  • Page 25: Storage

    This will prevent excessive corrosion and also keep the mechanical seal lubricated. „ Disconnect the battery cables from the battery. QP2TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (07/28/17) — PAGE 25...

  • Page 26: Troubleshooting (Engine)

    Correct engine oil level. Use No. 2-D diesel fuel only. Check the fuel Injection pump wear? injection pump element and delivery valve assembly and replace as necessary. PAGE 26 — QP2TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (07/28/17)

  • Page 27: Troubleshooting (Engine/Pump)

    Impeller does not turn, pump is hard to start. Adjust clearance by removing shim from behind Impeller and volute binding? impeller. Defective engine? See Engine Owner's Manual. QP2TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (07/28/17) — PAGE 27...

  • Page 28: Explanation Of Code In Remarks Column

    “Remarks” Column. assembly/kit that can be purchased, or is not available for sale through Multiquip. PAGE 28 — QP2TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (07/28/17)

  • Page 29: Suggested Spare Parts

    1....KIT2TK ......KIT, MECHANICAL SEAL NOTICE Part numbers on this Suggested Spare Parts list may supersede/replace the part numbers shown in the following parts lists. QP2TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (07/28/17) — PAGE 29...

  • Page 30: Pump Assembly

    PUMP ASSEMBLY 33 34 MECHANICAL SEAL AND O-RINGS PAGE 30 — QP2TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (07/28/17)
  • Page 31 BOLT SET W/WASHER, LOCK, SUCT. CVR. 1889100171 DRAIN COVER 12471002500002 DRAIN COVER HANDLE ........2....REPLACES P/N 1247100250 0451290080 WASHER, LOCK, DRAIN COVER SET HANDLE 4 0141090825 SCREW, DRAIN COVER SET HANDLE QP2TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (07/28/17) — PAGE 31...
  • Page 32 PUMP ASSEMBLY 33 34 MECHANICAL SEAL AND O-RINGS PAGE 32 — QP2TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (07/28/17)

  • Page 33: Pump Assembly

    STRAINER 19920002200014 DRAIN COVER HANDLE 0631211159 CAP, FLOODING W/O-RING 0105091055 BOLT, PUMP 0451250100 WASHER, LOCK, PUMP ........2....REPLACES P/N 0451290100 020310080 NUT, PUMP ............2....REPLACES P/N 0205490100 QP2TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (07/28/17) — PAGE 33...

  • Page 34: Engine Mounting Assembly

    ENGINE/BATTERY MOUNTING ASSEMBLY NOTE: INCLUDED WITH ITEM 12. PAGE 34 — QP2TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (07/28/17)
  • Page 35 WASHER, LOCK, CUSHION RUBBER 0105091045 BOLT, ENGINE 0723303032 CUSHION, RUBBER 0950241265A0002 BATTERY BOLT W/NUT 0162212024 BATTERY, 12V (12N24-3A) 1412317030 09592250000014 BATTERY COVER 0401650100 WASHER, ENGINE, M10 QP2TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (07/28/17) — PAGE 35...

  • Page 36: Engine Service Parts

    ENGINE SERVICE PARTS PAGE 36 — QP2TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (07/28/17)

  • Page 37: Engine Service Parts

    PART NAME QTY. REMARKS 1142011180 AIR FILTER 1491132110 OIL FILTER 1142043012 FUEL FILTER 1390141340 GASKET 1142041030 CAP, FUEL TANK ...........1....INCLUDES ITEM W# 1142043012 FUEL STRAINER QP2TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (07/28/17) — PAGE 37...

  • Page 38: Terms And Conditions Of Sale - Parts

    Multiquip’s designated receiving point. PAGE 38 — QP2TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (07/28/17)
  • Page 39 NOTES QP2TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (07/28/17) — PAGE 39...
  • Page 40 © COPYRIGHT 2017, MULTIQUIP INC. Multiquip Inc , the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.

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