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Summary of Contents for eta Control Plex
- Page 1 Rack Installation Instruction...
- Page 2 Date of issue: Date of publication: May 2017 This document replaces the following documents: „ControlPlex Rack I_19BGTCP_d_200916 ® Editor: E-T-A Elektrotechnische Apparate GmbH Industriestraße 2-8 . 90518 ALTDORF GERMANY Tel. +49 9187 10-0 . Fax +49 9187 10-397 E-Mail: info@e-t-a.de . www.e-t-a.de Copyright ©...
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Page 3: About This Manual
About this manual This manual describes the electrical start-up of the ControlPlex Rack system in connection with compatible ® ControlPlex Rack components. The ControlPlex Rack allows artless and reliable protection and monitoring ® ® of minus-supplied systems. Typical applications include telecommunications as well as IT centres, e.g. the protection and electrical monitoring of server or router cabinets. -
Page 4: Table Of Contents
Contents About this manual ............................3 Contents ................................4 General note ..............................6 Introduction ............................. 8 Minimal requirements of installation..................... 9 General: ControlPlex Rack Power-D-Box ..................10 ® ® 3.1 Use of the Power-D-Box ......................10 ® 3.2 Technical data of the Power-D-Box .................... - Page 5 General: ControlPlex Rack, control interface RCI10 ............... 30 ® 6.1 Application RCI10 .......................... 30 6.2 Technical data of RCI10 ......................... 30 6.2.1 Momentary switch function and LED status indication ............ 32 6.2.2 Function IP-reset by pressing the reset button with LED display ........33 6.3 Delivery scope RCI10 ........................
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Page 6: General Note
General note Qualified personnel The system must only be installed, connected and configured in connection with this document. Installation and operation of the device/system must only be carried our by qualified personnel. With regard to the safety instructions of this documentation, qualified persons are persons authorised to operate devices, systems and circuits according to the standards and rules of safety engineering. -
Page 8: Introduction
1 Introduction You chose ControlPlex Rack, a comprehensive, future-oriented protection system which combines safety, ® user convenience and service friendliness. It is a power distribution and management system which provides electronic and, in the event of a short circuit, current-limiting protection of various loads. By means of an internal bus system and an additional, hot-pluggable control interface module (optional), each load can remotely be controlled and monitored. -
Page 9: Minimal Requirements Of Installation
2 Minimal requirements of installation Please check the delivered components upon receipt with regard to completeness. You require the following hardware components for installation and start-up of the ControlPlex Rack system: ® • One or more Power-D-Box modules type: PDB-N-CP ®... -
Page 10: General: Controlplex ® Rack Power-D-Box
3 General: ControlPlex Rack Power-D-Box ® ® By using the Power-D-Box type PDB-N-CPxxx-xx-A you can benefit from the advantages of the ControlPlex ® ® Rack system to full extent, no matter whether the control interface RCI10 is used from the start or only later. Use of the Power-D-Box ®... -
Page 11: Technical Data Of The Power-D-Box
Technical data of the Power-D-Box ® The entire 19" rack features the protection degree IP20. Table 2 summarizes the vital information. Electrical data PDB-N- PDB-N- PDB-N- PDB-N- PDB-N- CP09A-RR-A CP09A-RF-A CP09A-FF-A CP19A-RR-A CP18R-RR-A Operating voltage DC -48 V or DC -48 V or DC -48 V or DC -48 V or DC -48 V or... -
Page 12: Scope Of Delivery Of The Power-D-Box
Scope of delivery of the Power-D-Box ® The following parts are part of the delivery scope of the Power-D-Box ® • 19" rack with 19“ / ETSI interchangeable flange (mounted 19“) • blanking pieces for slots of circuit protectors and control interface (mounted) •... -
Page 13: Drawings And Dimensions Of Power-D-Box ® Versions
Drawings and dimensions of Power-D-Box versions ® 515 (ETS) 465 (19“) fig. 4: front view PDB-N-CP09A-FF-Ax 1 x 9 slots, terminals on the front with high current SUB-D connectors fig. 5: rear view PDB-N-CP09A-FF-Ax 1 x 9 slots (with rear cable grip rail) 482.6 fig. - Page 14 515 (ETS) 465 (19“) 482.6 (19“) 531.4 (ETS) fig. 8: front view PDB-N-CP18R-RR-Ax 2 x 9 slots fig. 9: front view PDB-N-CP18R-RR-Ax 2 x 9 slots cable grip set (optional) cable guide supply fig. 10: top view PDB-N-CP18R-RR-Ax 2 x 9 slots (with rear cable grip rail)
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Page 15: Schematic Diagrams Of Power-D-Box ® Versions
Schematic diagrams of Power-D-Box versions ® busbar busbar -1.1 -1.2 2.1 / Line 1.9 / Line 2.1 / GND 1.9 / GND ground Status OK FAULT OK FAULT OK FAULT OK FAULT OK FAULT OK FAULT OK FAULT OK FAULT OK FAULT OK FAULT OK FAULT... -
Page 16: Pin Assignment Of Power-D-Box ® Versions
Pin assignment of Power-D-Box versions ® pin assignment PDB-N-CP09A-RR-Ax, PDB-N-CP18R-RR-Ax • Rear-side supply terminals DC 48 V–DC 60 V / max. 2 x 150 A • Cable cross section max. 50 mm² plus 48 V DC B+ minus 48 V DC B- plus 48 V DC A+ minus 48 V DC A- loads B-/B+... - Page 17 minus 48 V DC A- plus 48 V DC A+ empty minus 48 V DC plus 48 V DC protected pole fig.14 version PDB-N-CP09A-FF-Ax, pin assignment pin assignment PDB-N-CP09A-RF-Ax • line entry see PDB-N-CP09A-RR-Ax • load terminals see PDB-N-CP09A-FF-Ax pin assignment PDB-N-CP19A-RR-Ax •...
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Page 18: Installation And Start-Up Of The Power-D-Box
Installation and start-up of the Power-D-Box ® The ControlPlex Rack system has been designed for stationary installation in an indoor system cabinet. ® For installation in an outdoor cabinet we recommend a fully conditioned cabinet with heating and cooling. In the event of high humidity the surrounding has to be additionally dried. -
Page 19: Mounting And Start-Up Of Power-D-Box
3.8.3 Installation and start-up of the Power-D-Box ® Important notes Danger: Turn off the supply voltage Before beginning with installation, the system has to be disconnected from the mains. A cable connection must only be established if the supply voltage is OFF. Caution: Work with ESD protection To protect electronic components against electrostatic voltage, any work must only be carried out with corresponding ESD protection means. - Page 20 Connection of the Power-D-Box grounding cable(s): ® The ground connection is on the rear side of the Power-D-Box (see fig. 15) and is ® marked with a grounding symbol. In the event of two separate power supplies (redundant system) both ground connections have to be connected with one grounding cable each.
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Page 21: General: Controlplex Rack, Electronic Circuit Protector Esx300-S
General: ControlPlex Rack, ® electronic circuit protector ESX300-S The electronic circuit protector ESX300-S has particularly designed for the use in the Power-D-Box of type ® PDB-N-CP. It can be installed and de-installed with the system live without having to disconnect the application from the mains. -
Page 22: Current Rating, Voltage Drop And Load Capacity Of Esx300-S
Current ratings, voltage drop and load capacity ESX300-S max. load current at Current trip time Max. Typical voltage active current Fail-safe 100 % ON rating typically at capacitive drop U at I limitation typically element duty range I N 1.2 x I load (µF) = 40 °C... -
Page 23: Picture Esx300-S
Picture ESX300-S status LEDs engagement nose ON/OFF groove for label rated current circuit protector fig. 16 ESX300-S electronic circuit protector Installation and start-up ESX300-S Important notes Note: Power-D-Box installed ® Before starting the installation, the Power-D-Box has to be properly installed first and ®... - Page 24 Start-up of the ESX300-S comprises the following steps: step action Prepare all necessary devices and tools such as: • Electronic circuit protectors ESX300-S (check the ESX300-S with regard to the required current ratings, see chapter 4.5 fig. 16 "rated current value" For use with PDB-N-CPxxx-xx-Ax (new version of Power-D-Box •...
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Page 25: Removal Of The Electronic Circuit Protector Esx300-S
Removal of the electronic circuit protector ESX300-S The electronic circuit protectors can be removed as follows: step action Caution: Work with ESD protection To protect electronic components against electrostatic voltage, any work must only be carried out with corresponding ESD protection means. Failure to comply can cause damages on the ControlPlex Rack system or the corresponding components. -
Page 26: Trouble-Shooting Concerning Electronic Circuit Protector Esx300-S
Trouble-shooting concerning electronic circuit protector ESX300-S The electronic circuit protector ESX300-S has two status LEDs allowing a comprehensive failure analysis in the event of a failure. Please proceed as follows for trouble-shooting: Important notes Caution: Work with ESD protection To protect electronic components against electrostatic voltage, any work must only be carried out with corresponding ESD protection means. -
Page 27: General: Controlplex ® Rack, Signalling Sub-Assembly Rsi10
General: ControlPlex Rack, signalling sub-assembly RSI10 ® The Remote Signalling Interface RSI10 has particularly been designed for use with the Power-D-Box type ® PDB-N-CPxxx-xx-x in connection with the circuit protector ESX300-S. It can be installed and de-installed with the system live without having to disconnect the application from the mains. Thus you are able to add the RSI10 interface sub-assembly later if required, saving costs and avoiding downtimes. -
Page 28: 5.2.1 Operating Conditions And Led Indication
5.2.1 Operating conditions and LED indication Operating condition Load output LED status RSI10 Auxiliary contact status RSI10 circuit protector circuit protector sub-assembly RSI10 sub- sub-assembly ESX300-S-3xx ESX300-S-3xx assembly group signal “break contact” no error -> OFF locked green open normal operation normal operation connected green... -
Page 29: Picture Of Rsi10
Picture of RSI10 alarm contact terminal supply group A of the Power-D-Box alarm contact terminal supply group B of the Power-D-Box status LED engagement nose groove for label fig. 19: RSI10 sub-assembly Installation and start-up RSI10 Important notes Information: Power-D-Box and ESX300-S installed ®... - Page 30 Start-up of the RSI10 sub-assembly comprises the following steps: step action Prepare all necessary devices and tools such as: • Remote Signalling Interface RSI10 • connecting cables for external alarm signalling Important: Please ensure that all steps in chapter 3 for starting up the Power-D-Box ®...
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Page 31: General: Controlplex ® Rack, Control Interface Rci10
General: ControlPlex Rack, control interface RCI10 ® The Remote Control Interface RCI10 has particularly been designed for use with the Power-D-Box type ® PDB-N-CPxxx-xx-A in connection with the circuit protector ESX300-S. It can be installed and de-installed with the system live without having to disconnect the application from the mains. Thus you are able to add the interface sub-assembly later if required, saving costs and avoiding downtimes. -
Page 32: Momentary Switch Function And Led Status Indication
6.2.1 LED operating conditions, momentary switch "reset" and failure remedy "reset" importance description / action colour condition: mentary switch green normal operation The green LED is lighted continuously when booting is completed and the RCI10 is operating faultlessly. Network connection can be established after another 10 sec. -
Page 33: Function Ip-Reset By Pressing The Reset Button With Led Display
6.2.2 Function IP-reset by pressing the reset button with LED display fig. 20: RCI10 IP-Reset Delivery scope RCI10 The following parts are part of the delivery scope of the RCI10: • Remote control interface, type: RCI10-xxx-A with front plate Picture of RCI10 Status LED RJ45 / Ethernet... -
Page 34: Installation And Start-Up Rci10
Installation and start-up RCI10 Important notes Note: Power-D-Box and ESX300-S and/or EAI300 installed ® Before starting the installation, the Power-D-Box has to be properly installed first and ® supply voltage should be applied. All steps in chapter 3.8.3, chapter 4.5 and (optional) chapter 7.5 were carried out properly. -
Page 35: Picture Of Slot For Rci10 Or Rsi10
6.5.1 Picture of slot for RCI10 or RSI10 Information: The slot X0 is at the same position with all PDB-N-CPxxx-xx-x versions, first slot on the left side. Slot RCI10 or RSI10 fig. 22: PDB slot X0 6.5.2 Picture of an example for network connection SNMP v1, v2c, v3 (HTTP(S)/SSH) management system / main computer... -
Page 36: General: Controlplex ® Rack, E/A External Alarm Interface Eai300
General: ControlPlex Rack, E/A external alarm interface EAI300 ® The EAI300 has particularly been designed for use with the Power-D-Box type PDB-N-CP in connection ® with the remote control interface RCI10. It can be installed and de-installed in the Power-D-Box later with ®... -
Page 37: Operating Conditions Led Signalling
External supply voltage for I/O connection DC 12 V … DC 72 V Max. number of EAI300 sub-assemblies per 20 (depending on Power-D-Box type) ® Power-D-Box and RCI10 sub-assembly ® Table 23: EAI300, technical data *) major technical data, for further information please see data sheet of ControlPlex Rack ®... -
Page 38: Installation And Connection Eai300
Installation and connection EAI300 Important notes Note: Power-D-Box and additional sub-assemblies installed ® Before starting the installation, the Power-D-Box has to be properly installed first and ® supply voltage should be applied. All steps in chapter 3 were carried out properly. Caution: Work with ESD protection To protect electronic components against electrostatic voltage, any work must only be carried out with corresponding ESD protection means. -
Page 39: Example: Eai300 Slot Configuration
No RCI10 sub-assembly pre-installed Please go to chapter 6 and install the RCI10 sub-assembly. RCI10 sub-assembly pre-installed Go to chapter 7.6 and configure the EAI300 sub-assembly according to your requirements. Table 26: EAI300, installation and connection 7.5.1 Example: EAI300 slot configuration (mixed population with ESX300 and EAI300) example: 16 slots cable gland upwards circuit protectors ESX300-S... - Page 40 E-T-A Elektrotechnische Apparate GmbH Installation manual I_19BGTCP_d_200617 Industriestraße 2-8 . 90518 ALTDORF Issue 03 GERMANY All rights reserved Tel. +49 9187 10-0 . Fax +49 9187 10-397 E-Mail: info@e-t-a.de . www.e-t-a.de...