FOLKSWAGEN Golf 2015 Repair Manual
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FOLKSWAGEN Golf 2015 Repair Manual

Suspension, wheels, steering
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Service
Repair Manual
Golf 2015 ➤
Golf Variant 2015 ➤
Suspension, Wheels, Steering
Edition 03.2016
Service Department. Technical Information

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Summary of Contents for FOLKSWAGEN Golf 2015

  • Page 1 Service Repair Manual Golf 2015 ➤ Golf Variant 2015 ➤ Suspension, Wheels, Steering Edition 03.2016 Service Department. Technical Information...
  • Page 2 Service List of Workshop Manual Repair Groups R e p a i r G r o u p 00 - Technical Data 40 - Front Suspension 42 - Rear Suspension 43 - Level Control System 44 - Wheels, Tires and Vehicle Alignment 48 - Steering Technical information should always be available to the foremen and mechanics, because their careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and...

  • Page 3: Table Of Contents

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Contents 00 - Technical Data ........... .
  • Page 4 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Drive Axle, Removing and Installing ......... .
  • Page 5 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Overview - Electronic Damping ..........267 Electronic Damping Control Module J250 , Removing and Installing .
  • Page 6 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Steering Wheel, Removing and Installing ........336 Steering Column .

  • Page 7: Technical Data

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 00 – Technical Data Evaluating Vehicles in Collisions (Edition 03.2016) ⇒ “1.1 Collision Vehicle Evaluation Checklist”, page 1 Collision Vehicle Evaluation Checklist When servicing load-bearing or wheel-supporting components on accident vehicles, damages on suspension could remain undis‐...
  • Page 8 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Entire Vehicle Check other vehicle systems, for example: ♦ Brake system including ABS ♦ Exhaust system and passenger protection by visual and func‐ tion check Test values, adjustment values and notes can be found in re‐...

  • Page 9: Safety Precautions

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Safety Precautions ⇒ “2.1 Start/Stop System Safety Precautions”, page 3 ⇒ “2.2 Subframe Safety Precautions”, page 3 Start/Stop System Safety Precautions WARNING If vehicle will be driven on the streets, all bolts and nuts must...

  • Page 10: Repair Information

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Repair Information ⇒ “3.1 Shock Absorber Leaks”, page 4 ⇒ “3.2 Shock Absorber Noises”, page 4 ⇒ “3.3 Shock Absorbers, Checking when Removed”, page 5 ⇒ “3.4 Steering Gear”, page 5 ⇒...

  • Page 11: Shock Absorbers, Checking When Removed

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Note Only in the rarest of cases shock absorbers are the fault for noises. Shock Absorbers, Checking when Re‐ moved Defective shock absorbers are noticeable when driving due to loud rumbling noises - a result of wheel hopping - especially on poor stretches of road.

  • Page 12: Seals, Sealing Rings

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 ♦ Carefully cover or seal open components, if repairs are not carried out immediately. Seals, Sealing Rings ♦ Always replace the gaskets and seals. ♦ After removing seals, inspect contact surface on housings and shafts for burrs and damage and repair if necessary.
  • Page 13 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 ♦ Tensioning Strap - T10038- ♦ Engine/Gearbox Jack Adapter - Wheel Hub Support - T10149- Caution All bolts at suspension parts with bonded rubber bushings must always be tightened in curb weight position (unloaded condi‐...
  • Page 14 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Note Tightening of the respective bolts/nuts must then only occur after dimension -a- between the wheel hub center and the lower edge of wheel housing has been attained.
  • Page 15 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Caution All bolts at suspension parts with bonded rubber bushings must always be tightened in curb weight position (unloaded condi‐ tion). Bonded rubber bushings have a limited range of motion.
  • Page 16 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Note Tightening of the respective bolts/nuts must then only occur after dimension -a- between the wheel hub center and the lower edge of wheel housing has been attained.

  • Page 17: Disposal

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Disposal ⇒ “4.1 Front Shock Absorbers, Venting and Emptying”, page 11 ⇒ “4.2 Rear Shock Absorbers, Venting and Emptying”, page 12 Front Shock Absorbers, Venting and Emptying ⇒...

  • Page 18: Rear Shock Absorbers, Venting And Emptying

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 4.1.2 Front Shock Absorbers, Venting and Emptying, DCC Shock Absorber – Tension the gas-filled shock absorber vertically in the vise. WARNING Wear protective eyewear while drilling.
  • Page 19 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 4.2.2 Rear Shock Absorbers, Venting and Emptying, DCC Shock Absorber – Tension the gas-filled shock absorber vertically in the vise. WARNING Wear protective eyewear while drilling.

  • Page 20: Special Tools

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Special Tools Special tools and workshop equipment required ♦ Engine and Gearbox Jack - VAS6931- ♦ Tensioning Strap - T10038- ♦ Engine/Gearbox Jack Adapter - Wheel Hub Sup‐...

  • Page 21: Front Suspension

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 40 – Front Suspension Front Axle ⇒ “1.1 Overview - Front Axle”, page 15 Overview - Front Axle I - Refer to ⇒ “2 Subframe”, page 16 II - Refer to ⇒...

  • Page 22: Subframe

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Subframe ⇒ “2.1 Overview - Subframe”, page 16 ⇒ “2.2 Subframe, Securing”, page 17 ⇒ “2.3 Subframe, Lowering”, page 20 ⇒ “2.4 Subframe without Steering Gear, Removing and Installing”, page 23 ⇒...

  • Page 23: Subframe, Securing

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 ❑ Replace after removal 7 - Bolt ❑ 20 Nm + 180° turn ❑ Replace after removal 8 - Left Support 9 - Bolt ❑ 50 Nm +90°...
  • Page 24 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Note For certain assemblies on the vehicle, subframe or complete ♦ front axle must be removed. The original position of the subframe to the body is ensured ♦...
  • Page 25 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 • To secure the subframe, the Locating Pins - T10486/1- must be installed at the positions -3, 5, 7 and 8- one after the other. Note The Locating Pins - T10486/1- may only be tightened to a maxi‐...

  • Page 26: Subframe, Lowering

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Remove the bolt -8-. – Insert the Locating Pin - T10486/1- -1- and tighten to 20 Nm. – Remove the bolt -7-. – Insert the Locating Pin - T10486/1- and tighten to 20 Nm.
  • Page 27 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 ♦ Engine and Gearbox Jack - VAS6931- ♦ Locating Pins - T10486/1- ♦ Vehicle Diagnostic Tester Caution This procedure contains mandatory replaceable parts. Refer to component overview prior to starting procedure.
  • Page 28 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Remove the exhaust system bracket from the subframe -arrows-. – Remove the pendulum support bolts -1-. – Remove the hex nut -1- from the right and left coupling rod -3-.

  • Page 29: Subframe Without Steering Gear, Removing And Installing

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Place the Engine and Gearbox Jack - VAS6931- -1- under the subframe. – Secure the subframe and lower it approximately 10 cm. Refer ⇒ “2.2 Subframe, Securing”, page 17...
  • Page 30 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Removing Note Subframe is removed together with control arms. – Loosen the wheel bolts. – Raise the vehicle. – Remove the wheels. – Remove the lower noise insulation. Refer to ⇒ Body Exterior;...
  • Page 31 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Remove the nuts -arrows- on the left and right side of the ve‐ hicle. Vehicles with Level Control System Sensor – Disconnect the connector -1- from the Left Front Level Control System Sensor - G78- or Right Front Level Control Sensor - G289- .
  • Page 32 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Place the -VAS6931- -1- under the subframe. – Secure the subframe (refer to ⇒ “2.2 Subframe, Securing”, page 17 ) and lower it approxi‐ mately 10 cm.

  • Page 33: Subframe With Steering Gear, Removing And Installing

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Tighten nuts -arrows-. Note Tighten the nuts -arrows- in curb weight position. Refer to ⇒ “3.8.1 Wheel Bearing in Curb Weight, Lifting Vehicles with Coil Spring, Front Axle”, page 6...
  • Page 34 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Remove the bolt -1- from the universal joint -2-. Then remove the universal joint in direction of -arrow-. Caution If the universal joint is separated from the steering gear, the following work cannot be performed: ♦...
  • Page 35 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Remove the hex nut -1- from the right and left coupling rod -3-. – Remove the coupling rod -3- from the stabilizer bar -2- on the left and right sides.
  • Page 36 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Disconnect the connector -1- for the Oil Level Thermal Sensor - G266- . – If equipped, disconnect the connector -2- from the After-Run Coolant Pump - V51- . To do so, open the catch -3- in the direction of the -arrow- and release the connector.
  • Page 37 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Disconnect the connectors -1 and 2- from the steering gear. – Unclip the wiring harness -1- from the steering gear -2- -arrows-. – Remove the expanding clip -arrow-.

  • Page 38: Subframe, Servicing

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Tighten nuts -arrows-. Note Tighten the nuts -arrows- in curb weight position. Refer to ♦ ⇒ “3.8.1 Wheel Bearing in Curb Weight, Lifting Vehicles with Coil Spring, Front Axle”, page 6...
  • Page 39 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 ♦ Insert - VAS6779/7-1A- ♦ Hydraulic Press - VAS6178- with Bearing Installer - Wheel Hub/Bearing Kit Pressure Head - T10205/13- ♦ Press Plate - VW401- ♦ Press Piece - Multiple Use - VW412- Caution This procedure contains mandatory replaceable parts.
  • Page 40 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 1 - Thrust Piece - VAS6779/1- 2 - Tube - VAS6779/4- 3 - Thrust Piece - VAS6779/5- 4 - Hydraulic Press - VAS6178- with Bearing Installer - Wheel...
  • Page 41 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Press out both bonded rubber bushings until the upper bonded rubber bushing -2- is visible through the opening for the pen‐ dulum support -arrow- in the subframe.
  • Page 42 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Press the bonded rubber bushing -3- in the Funnel - VAS6779/6- as shown in the illustration until stop. Press Piece - Multiple Use - VW412- Thrust Piece - VAS6779/5- , the side with the letter »A«...
  • Page 43 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 1 - Counter Hold - VAS6779/7- 2 - Funnel - VAS6779/6- , -arrow marking- on the Funnel - VAS6779/6- must align in the center of both bolts -arrow-.

  • Page 44: Stabilizer Bar, Removing And Installing

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 chanical, Fuel Injection and Glow Plug; Rep. Gr. 10 ; Sub‐ frame Mount; Pendulum Support, Removing and Installing . – Install the front noise insulation. Refer to ⇒ Body Exterior;...
  • Page 45 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Remove the hex nut -1- from the right and left coupling rod -3-. – Remove the coupling rod -3- from the stabilizer bar -2- on the left and right sides.
  • Page 46 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Remove the bolt -1-. – Remove the Left Front Level Control System Sensor - G78- -2- or Right Front Level Control Sensor - G289- Continuation for all Vehicles.
  • Page 47 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Place the -VAS6931- -1- under the subframe. – Secure the subframe (refer to ⇒ “2.2 Subframe, Securing”, page 17 ) and lower it approxi‐ mately 10 cm.

  • Page 48: Coupling Rod, Removing And Installing

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Tighten nuts -arrows-. Note Tighten the nuts -arrows- in curb weight position. Refer to ♦ ⇒ “3.8.1 Wheel Bearing in Curb Weight, Lifting Vehicles with Coil Spring, Front Axle”, page 6...

  • Page 49: Thread In Longitudinal Member, Servicing

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Remove the nut -arrow- and coupling rod -1- from the sus‐ pension strut. – Remove the hex nut -1- from the coupling rod -3-. – Remove the coupling rod -3- from the stabilizer bar -2-.

  • Page 50: Suspension Strut And Upper Control Arm

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Suspension Strut and Upper Control ⇒ “3.1 Overview - Suspension Strut and Upper Control Arm”, page ⇒ “3.2 Suspension Strut, Removing and Installing”, page 45 ⇒ “3.3 Suspension Strut, Servicing”, page 51...

  • Page 51: Suspension Strut, Removing And Installing

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 ❑ Replace after removal 14 - Cover Suspension Strut, Removing and Instal‐ ling Special tools and workshop equipment required ♦ Torque Wrench 1332 40-200Nm - VAG1332- ♦...
  • Page 52 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Vehicles with Level Control System Sensor – Remove the nut -1-. – Remove the bracket -2- for the Left Front Level Control System Sensor - G78- or Right Front Level Control Sensor - G289- from the control arm -3-.
  • Page 53 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Follow the specified sequence exactly. I - Tighten the knurled nut -1- hand-tight. II - Only turn the bolt -2- using a wrench and press out the drive axle using the -T10520- .
  • Page 54 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Disconnect the threaded connection for the wheel bearing housing/suspension strut -arrow-. – Insert -3424- into wheel bearing housing slot. Note Pay attention that the -3424- is only inserted in the wheel bearing housing.
  • Page 55 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Remove the bolts -1- for upper strut mount and remove shock absorber mount. Installing – Position the suspension strut so that the arrows -1- are always inside.
  • Page 56 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Remove the nuts -arrows-. – Remove the wheel bearing housing with the ball joint from the control arm. – Lower the wheel bearing housing -1- using the -VAS6931- in the direction of the -arrow-.

  • Page 57: Suspension Strut, Servicing

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Tighten nuts -arrows-. Note Tighten the nuts -arrows- in curb weight position. Refer to ♦ ⇒ “3.8.1 Wheel Bearing in Curb Weight, Lifting Vehicles with Coil Spring, Front Axle”, page 6...
  • Page 58 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Caution This procedure contains mandatory replaceable parts. Refer to component overview prior to starting procedure. Mandatory Replacement Parts ♦ Nut - Shock Absorber – Remove the suspension strut. Refer to ⇒...
  • Page 59 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Installing Spring – Place the spring support -1- in the shock absorber -2-. – Place the coil spring -3- with the Spring Compressor Kit - Spring Tensioner - VAG1752/1- on the lower spring support.

  • Page 60: Lower Control Arm And Ball Joint

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Lower Control Arm and Ball Joint ⇒ “4.1 Overview - Lower Control Arm and Ball Joint”, page 54 ⇒ “4.2 Lower Control Arm, Removing and Installing”, page 55 ⇒...

  • Page 61: Lower Control Arm, Removing And Installing

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 8 - Bolt ❑ 70 Nm + 180° ❑ Replace after removal 9 - Rear Bonded Rubber Bushing ❑ Replacing. Refer to ⇒ “4.6 Lower Control Arm Rear Bonded Rubber Bushing, Replacing”, page 67...
  • Page 62 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Remove the nuts -arrows-. – Remove the control arm from the ball joint and then turn the wheel bearing housing toward the outside to take the load off the control arm.
  • Page 63 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Tighten the screws -arrows-. Note The rear bolt must be attached with a new nut. Counterhold the nut when tightening. Further installation is the reverse order of removal. Note the fol‐...
  • Page 64 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Remove the noise insulation. Refer to ⇒ Body Exterior; Rep. Gr. 66 ; Noise Insulation; Overview - Noise Insulation . – Loosen the wheel housing liner in the rear area and fold for‐...
  • Page 65 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Turn the -T10533- until the distance -a- between the bolt for the control arm -1- and the transmission is reached. a = 85 mm – Remove the bolts -arrows-.
  • Page 66 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Tighten the screws -arrows-. Note Tighten the bolts -arrows- and nuts in curb weight position. Refer ⇒ “3.8.1 Wheel Bearing in Curb Weight, Lifting Vehicles with Coil Spring, Front Axle”, page 6...

  • Page 67: Ball Joint, Checking

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Install the exhaust system bracket from the subframe -arrows-. Further installation is the reverse order of removal. Note the fol‐ lowing: Note The level control system sensor lever must point toward vehi‐...

  • Page 68: Ball Joint, Removing And Installing

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Radial Clearance, Checking – Forcefully push lower part of wheel inward and outward in di‐ rection of -arrow-. Note There should not be any noticeable or visible “play” in either ♦...
  • Page 69 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Vehicles with Level Control System Sensor – Remove the nut -1-. – Remove the bracket -2- for the Left Front Level Control System Sensor - G78- or Right Front Level Control Sensor - G289- from the control arm -3-.
  • Page 70 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Follow the specified sequence exactly. I - Tighten the knurled nut -1- hand-tight. II - Only turn the bolt -2- using a wrench and press out the drive axle using the -T10520- .

  • Page 71: Front Lower Control Arm Bonded Rubber Bushing, Replacing

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Tighten nuts -arrows-. Note Tighten the nuts -arrows- in curb weight position. Refer to ♦ ⇒ “3.8.1 Wheel Bearing in Curb Weight, Lifting Vehicles with Coil Spring, Front Axle”, page 6...
  • Page 72 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Caution This procedure contains mandatory replaceable parts. Refer to component overview prior to starting procedure. Mandatory Replacement Parts ♦ Nuts - Lower Control Arm to Ball Joint ♦...

  • Page 73: Lower Control Arm Rear Bonded Rubber Bushing, Replacing

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Install the bonded rubber bushing until the core -1- and the transverse link hole -2- are at the same height. – Press back bearing slightly in control arm.
  • Page 74 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 ♦ Vehicles with DSG Transmission 0D9. Refer to ⇒ “4.2.2 Lower Control Arm, Removing and Installing, Vehicles with DSG Transmission 0D9”, page 57 Bonded Rubber Bushing, Pressing Out –...
  • Page 75 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Greasing Bonded Rubber Bushing: The kidney-shaped area -1- of the bonded rubber bushing must be lubricated. – To do so, apply grease in the kidney-shaped area -1- starting from the top working outward.

  • Page 76: Wheel Bearing

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Wheel Bearing ⇒ “5.1 Overview - Wheel Bearing”, page 70 ⇒ “5.2 Wheel Bearing Housing, Removing and Installing”, page 70 ⇒ “5.3 Wheel Bearing Unit, Removing and Installing”, page 75...
  • Page 77 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 ♦ Puller - Ball Joint - T10187- ♦ Torque Wrench 1332 40-200Nm - VAG1332- ♦ Engine and Gearbox Jack - VAS6931- ♦ Digital Torque Wrench - VAG1756A- ♦...
  • Page 78 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Loosen the nut from the tie rod end, but do not unscrew yet. Caution To protect the thread, screw the nut on the pin a few turns.
  • Page 79 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Using the -T10520- : – Secure the -T10520- -1- with three wheel bolts -2- on the wheel hub, so that the drive axle -3- can be pressed out.
  • Page 80 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Insert -3424- into wheel bearing housing slot. Note Pay attention that the -3424- is only inserted in the wheel bearing housing. Only insert it far enough that the suspension strut metal retainer is not damaged.

  • Page 81: Wheel Bearing Unit, Removing And Installing

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Wheel Bearing Unit, Removing and In‐ stalling Special tools and workshop equipment required ♦ Torque Wrench 1332 40-200Nm - VAG1332- Removing – Remove the drive axle bolt. Refer to ⇒...
  • Page 82 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Remove the hex nut -1- from the coupling rod -3-. – Remove the coupling rod -3- from the stabilizer bar -2-. – Remove the nuts -arrows-.
  • Page 83 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 • The wheel bearing -1- must face up in order to remove the wheel bearing unit. • Always set the wheel bearing unit down on the wheel hub -2-.
  • Page 84 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Tighten nuts -arrows-. Note Tighten the nuts -arrows- in curb weight position. Refer to ♦ ⇒ “3.8.1 Wheel Bearing in Curb Weight, Lifting Vehicles with Coil Spring, Front Axle”, page 6...

  • Page 85: Drive Axle

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Drive Axle ⇒ “6.1 Overview - Drive Axle”, page 79 ⇒ “6.2 Overview - Drive Axle”, page 80 ⇒ “6.3 Drive Axle, Removing and Installing”, page 85 ⇒...

  • Page 86: Overview - Drive Axle

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 VL100 VL107 AAR3300i At‐ AAR3300i Bol‐ tached Cover between inner joint and flange shaft Inner joint inserted into transmis‐ sion (automatic transmission only) Overview - Drive Axle ⇒...
  • Page 87 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 7 - Plate Spring ❑ Installed position. Refer to ⇒ Fig. ““Installed Location of Spring Washer and Thrust Washer on Outer Joint”“ , page 104 ❑ Allocation. Refer to the Parts Catalog.
  • Page 88 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 6.2.2 Overview - Drive Axle, CV Joint VL 107 1 - Bolt ❑ 200 Nm +180° ❑ Replace after removal ❑ Loosening and tighten‐ ing. Refer to ⇒...
  • Page 89 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 10 - Clamp ❑ Replace after removal ❑ Tensioning. Refer to ⇒ Fig. ““Tightening Clamping Sleeve On Outer Joint”“ , page 109 11 - Locking Plate 12 - Cover ❑...
  • Page 90 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 6.2.3 Overview - Drive Axle, Triple Roller Joint AAR3300i 1 - Bolt ❑ 200 Nm +180° ❑ Replace after removal ❑ Loosening and tighten‐ ing. Refer to ⇒...

  • Page 91: Drive Axle, Removing And Installing

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 ❑ Tensioning. Refer to ⇒ Fig. ““Tightening the Tensioning Clamp on the Smaller Diameter on the Inner/Outer Joint”“ , page 113 11 - CV Boot for Triple Roller Joint ❑...
  • Page 92 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Caution The wheel bearing must not be under load when the drive axle threaded connection on the wheel side is loose. If the wheel bearings are under the load of the vehicle weight, the wheel bearing will be damaged.
  • Page 93 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Remove the nuts -arrows- from the ball joint. – Disengage the control arm from the ball joint. – Remove the drive axle from the flange shaft/transmission -arrows-.
  • Page 94 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Follow the specified sequence exactly. I - Tighten the knurled nut -1- hand-tight. II - Only turn the bolt -2- using a wrench and press out the drive axle using the -T10520- .
  • Page 95 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Tighten nuts -arrows-. Note Tighten the nuts -arrows- in curb weight position. Refer to ♦ ⇒ “3.8.1 Wheel Bearing in Curb Weight, Lifting Vehicles with Coil Spring, Front Axle”, page 6...
  • Page 96 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Removing – Remove the drive axle bolt. Refer to ⇒ “6.4 Drive Axle Threaded Connection, Loosening and Tight‐ ening”, page 101 Caution The wheel bearing must not be under load when the drive axle threaded connection on the wheel side is loose.
  • Page 97 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – If installed remove the bolts -1- and the heat shield -2-. – Remove the drive axle from the transmission flange. – Remove the nuts -arrows- from the ball joint.
  • Page 98 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Follow the specified sequence exactly. I - Tighten the knurled nut -1- hand-tight. II - Only turn the bolt -2- using a wrench and press out the drive axle using the -T10520- .
  • Page 99 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Tighten nuts -arrows-. Note Tighten the nuts -arrows- in curb weight position. Refer to ♦ ⇒ “3.8.1 Wheel Bearing in Curb Weight, Lifting Vehicles with Coil Spring, Front Axle”, page 6...
  • Page 100 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Removing – Remove the drive axle bolt. Refer to ⇒ “6.4 Drive Axle Threaded Connection, Loosening and Tight‐ ening”, page 101 Caution The wheel bearing must not be under load when the drive axle threaded connection on the wheel side is loose.
  • Page 101 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Remove the nuts -arrows-. – Remove the wheel bearing housing with the ball joint from the control arm. – Pull the drive axle out of the wheel hub and tie it securely to the body.
  • Page 102 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Place the -T10161- -1- between the transmission housing and the triple roller joint. – Using a rubber hammer, hit the inner joint on the -T10161- and remove it from the transmission.
  • Page 103 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Attach the ball joint to the control arm -arrows-. Note Tighten the nuts -arrows- in curb weight position. Refer to ♦ ⇒ “3.8.1 Wheel Bearing in Curb Weight, Lifting Vehicles with Coil Spring, Front Axle”, page 6...
  • Page 104 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Removing – Remove the drive axle bolt. Refer to ⇒ “6.4 Drive Axle Threaded Connection, Loosening and Tight‐ ening”, page 101 Caution The wheel bearing must not be under load when the drive axle threaded connection on the wheel side is loose.
  • Page 105 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Remove the nuts -arrows-. – Remove the wheel bearing housing with the ball joint from the control arm. – Remove the drive axle from the wheel hub.
  • Page 106 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Follow the specified sequence exactly. I - Tighten the knurled nut -1- hand-tight. II - Only turn the bolt -2- using a wrench and press out the drive axle using the -T10520- .

  • Page 107: Drive Axle Threaded Connection, Loosening And Tightening

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Tighten nuts -arrows-. Note Tighten the nuts -arrows- in curb weight position. Refer to ♦ ⇒ “3.8.1 Wheel Bearing in Curb Weight, Lifting Vehicles with Coil Spring, Front Axle”, page 6...

  • Page 108: Drive Axle Heat Shield, Removing And Installing

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Caution The wheel bearing must not be under a load while the drive axle threaded connection on the wheel side is loose. If the wheel bearings are under the load of the vehicle weight, the wheel bearing will be damaged.

  • Page 109: Drive Axle, Disassembling And Assembling

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 All Wheel Drive (AWD) Component Tightening Specification Nuts -1- 20 Nm Drive Axle, Disassembling and Assem‐ bling ⇒ “6.6.1 Drive Axle, Disassembling and Assembling, CV Joint VL100”, page 103...
  • Page 110 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Removing the Outer CV Joint – Secure the drive axle with protective covers in a vise clamp. – Fold back boot. – Align the Puller - Driveshaft - T10382- so that the flat side of the Puller - Driveshaft - T10382/1- faces the Spindles - T10382/2- .
  • Page 111 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Removing the Inner CV Joint Assembling Installed Location of the Plate Spring on Inner Joint Plate Spring Pressing on Inner CV Joint Note Chamfer on inner diameter of ball hub (splines) must face the contact shoulder on the drive axle.
  • Page 112 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Tightening Clamping Sleeve on Outer Joint – Position Clamping Pliers - VAG1682A- as shown in illustration. When doing this, make sure that edges of clamping pliers are seated in corners -arrows B- of clamp.
  • Page 113 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Caution This procedure contains mandatory replaceable parts. Refer to component overview prior to starting procedure. Mandatory Replacement Parts ♦ Bolt - Outer CV Joint to Drive Axle ♦...
  • Page 114 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Removing the Inner CV Joint Assembling Pressing On Inner CV Joint – Press on joint until stop. – Install the circlip. – Coat the cover sealing surface with -D 454 300 A2- .
  • Page 115 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Tightening Clamping Sleeve On Outer Joint – Position Clamping Pliers - VAG1682A- as shown in illustration. When doing this, make sure that edges of clamping pliers are seated in corners -arrows B- of clamp.
  • Page 116 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 ♦ Tripod Joint Tool - T10065- ♦ Slide Hammer Set - VW771- ♦ Puller - Driveshaft - T10382- Caution This procedure contains mandatory replaceable parts. Refer to component overview prior to starting procedure.
  • Page 117 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Press the triple roller star off the axle shaft. – Pull off CV boot from shaft. – Clean shaft, joint and groove for oil seal.
  • Page 118 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Install the clamping sleeve. Note The clamping ear of the clamp in direction of -arrow A- must be between the fixing flanges of the joint -B arrows-. This is to make sure that the internal multipoint bolts are installed correctly when installing the drive axle.

  • Page 119: Outer Cv Joint, Checking

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Tightening the Tensioning Clamp on the Smaller Diameter on the Inner/Outer Joint Outer CV Joint, Checking It is necessary to disassemble the joint whenever replacing the grease or if the ball surfaces show wear or damage.

  • Page 120: Inner Cv Joint, Checking

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Swing segment of hub into rectangular window of cage. – Fold hub out from cage. The 6 balls of each joint belong to one tolerance group. Check stub axle, hub, cage and balls for small depressions (pitting build- up) and chafing.
  • Page 121 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Insert ball hub into ball cage via two chamfers. The installation position is at random. Press balls into cage. Ball hub has 2 different distances between ball tracks, a larger and a smaller.

  • Page 122: Special Tools

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Special Tools Special tools and workshop equipment required ♦ Puller - Ball Joint - 3287A- ♦ Digital Torque Wrench - VAG1756A- ♦ Torque Wrench 1332 Insert...
  • Page 123 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 ♦ Torque Wrench 1332 40-200Nm - VAG1332- ♦ Spreader Tool - 3424- ♦ Engine and Gearbox Jack - VAS6931- ♦ Engine/Gearbox Jack Adapter - Wheel Hub Sup‐...
  • Page 124 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 ♦ Wishbone Rubber Mount Assembly Tool - T10219- ♦ Press Plate - VW402- ♦ Press Piece - Rod - VW411- Rep. Gr.40 - Front Suspension...
  • Page 125 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 ♦ Puller - Ball Joint - 3287A- ♦ Spreader Tool - 3424- ♦ Puller - Ball Joint - T10187- ♦ Torque Wrench 1332 40-200Nm - VAG1332- ♦...
  • Page 126 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 ♦ Bearing Installer - Wheel Hub/Bearing Kit - T10205- ♦ Torque Wrench 1332 40-200Nm - VAG1332- ♦ Hydraulic Press - VAS6178- ♦ Pneumatic/Hydraulic Foot Pump - VAS6179- ♦...
  • Page 127 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 ♦ Bearing Installer - Wheel Bearing - 3345- ♦ Bearing Installer - Multiple Use - 3348- ♦ Press Plate - VW401- ♦ Press Piece - Rod - VW411- ♦...
  • Page 128 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 ♦ Four Locating Pins - T10486/1- ♦ Engine and Gearbox Jack - VAS6931- with Universal Support Plate - VAG1359/2- ♦ Torque Wrench 1332 40-200Nm - VAG1332-...
  • Page 129 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 ♦ Puller - Driveshaft - T10382- ♦ Slide Hammer Set - VW771- ♦ Torque Wrench 1331 5-50Nm - VAG1331- 7. Special Tools...
  • Page 130 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 ♦ Drive Axle Wedge Tool - T10161- ♦ Drive Shaft Remover - T10520- ♦ Torque Wrench 1332 40-200Nm - VAG1332- Rep. Gr.40 - Front Suspension...
  • Page 131 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 ♦ Press Plate - VW401- ♦ Press Plate - VW402- ♦ Press Piece - Rod - VW408A- ♦ Press Piece - Rod - VW411- ♦ Press Piece - 37mm - VW416B- ♦...
  • Page 132 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 ♦ Hose Clip Pliers - VAG1275A- ♦ Torque Wrench 1331 5-50Nm - VAG1331- ♦ Torque Wrench 1332 40-200Nm - VAG1332- ♦ Clamping Pliers - VAG1682A- ♦ Tripod Joint Tool - T10065-...
  • Page 133 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 ♦ Circlip Pliers - VW161A- ♦ Torque Wrench 1331 5-50Nm - VAG1331- ♦ Torque Wrench 1332 40-200Nm - VAG1332- ♦ Clamping Pliers - VAG1682A- ♦ Tripod Joint Tool - T10065-...
  • Page 134 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 ♦ Torque Wrench 1332 40-200Nm - VAG1332- ♦ Spring Compressor Kit - Spring Tensioner - VAG1752/1- ♦ Spring Compressor Kit - Spring Retainer w/Inserts - VAG1752/4- ♦...
  • Page 135 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 ♦ Press Plate - VW401- ♦ Press Plate - VW402- ♦ Press Piece - Rod - VW408A- ♦ CV Joint Press Sleeve - VW522- ♦ Press Block - 40-204A- ♦...
  • Page 136 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 ♦ Puller - Driveshaft - T10382- ♦ Drive Shaft Remover - T10520- ♦ Torque Wrench 1332 Insert - Ring Wrench - 21mm - VAG1332/7- ♦ Engine and Gearbox Jack - VAS6931-...
  • Page 137 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 ♦ Digital Torque Wrench - VAG1756A- ♦ Press Piece - Multiple Use - VW412- 7. Special Tools...

  • Page 138: Rear Suspension

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 42 – Rear Suspension Rear Axle ⇒ “1.1 Overview - Rear Axle”, page 132 ⇒ “1.2 Rear Axle, Lowering”, page 136 ⇒ “1.3 Rear Axle, Removing and Installing”, page 142 Overview - Rear Axle ⇒...
  • Page 139 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 1.1.2 Overview - Rear Axle, Multi-Link Suspension I - Refer to ⇒ “3 Subframe”, page 157 II - Refer to ⇒ “4 Stabilizer Bar”, page 177 III - Refer to ⇒...
  • Page 140 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 IV - Refer to ⇒ “6 Suspension Strut/Shock Absorber, Spring”, page 191 V - Refer to ⇒ “7 Wheel Bearing and Trail‐ ing Arm”, page 209...
  • Page 141 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 1.1.3 Overview - Rear Axle, Multi-Link Suspension, AWD I - Refer to ⇒ “3 Subframe”, page 157 II - Refer to ⇒ “4 Stabilizer Bar”, page 177 III - Refer to ⇒...

  • Page 142: Rear Axle, Lowering

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 IV - Refer to ⇒ “6 Suspension Strut/Shock Absorber, Spring”, page 191 V - Refer to ⇒ “7 Wheel Bearing and Trail‐ ing Arm”, page 209 VI - Refer to ⇒...
  • Page 143 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Mandatory Replacement Parts ♦ Bolts - Subframe to Body Lower the Subframe with Attachments. – Loosen the wheel bolts. – Raise the vehicle. – Remove the wheels.
  • Page 144 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Pull the brake cable -1- out of the retainer -arrow A- on the bracket -2-. – Remove the brake cable -1- from the guide -arrow B- on the bracket -2-.
  • Page 145 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Install the Bearing Installer - Component - 3346/2- with the Subframe Bushing Tool Kit - 3301- and Nut - Component - 3346/3- into the threaded hole in the longitudinal member.
  • Page 146 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Remove the brake calipers on both sides of the vehicle and hang on the body. – Remove the springs. Refer to ⇒ “6.4 Spring, Removing and Installing”, page 202 –...
  • Page 147 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Secure both sides of the vehicle on the hoist arms using Ten‐ sioning Straps - T10038- . Tensioning Strap - T10038- WARNING The vehicle could slide off the hoist if it is not secured.

  • Page 148: Rear Axle, Removing And Installing

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Rear Axle, Removing and Installing ⇒ “1.3.1 Rear Axle, Removing and Installing, Torsion Beam Axle”, page 142 ⇒ “1.3.2 Rear Axle, Removing and Installing, Multi-Link Suspen‐...
  • Page 149 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Unclip the brake line -1- on the right mounting bracket from the clip -arrow-. Note This will destroy the clip, so it will have to be replaced.
  • Page 150 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Remove the rear axle from the shock absorbers -arrows-. – Lower the rear axle using -VAS6931- -1-. -VAS6931- -VAG1359/2- Installing Install in reverse order of removal. Note the following: •...
  • Page 151 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Disconnect and free up the right and left connector -1- from the ABS speed sensor. – Disconnect the right and left electromechanical parking brake connector -2- from the brake caliper.
  • Page 152 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Unclip and free up the wire -2- on the mounting bracket -1-. – Mark the mounting bracket -1- installation position on the body. – Remove the bolts -arrows-.
  • Page 153 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 1.3.3 Rear Axle, Removing and Installing, Multi-Link Suspension, AWD Special tools and workshop equipment required ♦ Tensioning Strap - T10038- ♦ Torque Wrench 1332 40-200Nm - VAG1332- Removing the Subframe and its Attachments –...
  • Page 154 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Secure both sides of the vehicle on the hoist arms using - T10038- . -T10038- WARNING The vehicle could slide off the hoist if it is not secured.
  • Page 155 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Remove the brake line on both sides from the clips -arrows-. Note The clips will get damaged while doing this and will have to be ♦...

  • Page 156: Axle Beam

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Axle Beam ⇒ “2.1 Overview - Axle Beam”, page 150 ⇒ “2.2 Axle Beam Bonded Rubber Bushing, Replacing”, page 150 Overview - Axle Beam 1 - Cover 2 - Bolt ❑...
  • Page 157 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 ♦ Hydraulic Press - VAS6178- with Bearing Installer - Wheel Hub/Bearing Kit - Pressure Head - T10205/13- ♦ Pneumatic/Hydraulic Foot Pump - VAS6179- -T10495/2- , Modifying Caution To use the -T10495/2- properly, it must be modified before us‐...
  • Page 158 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Unclip the brake line -1- on the right mounting bracket from the clip -arrow-. Note This will destroy the clip, so it will have to be replaced.
  • Page 159 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Unclip the wire -2- from the mounting bracket -1-. – Carefully lower the rear axle using the -VAS6931- until it is possible to remove the bolt -1-.
  • Page 160 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 1 - -T10254/5- 2 - -T10254/4- 3 - -VAS6178- with -T10205/13- 4 - -T10495/3- 5 - -T10495/2- 6 - -T10495/1- 7 - -T10254/4- – Activate the pump and remove the bonded rubber bushing.
  • Page 161 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Installing – Pay attention to the installed location of the bonded rubber bushing -1- on the axle beam -2-. The tab -arrow A- of the bonded rubber bushing -1- must point to the notch -arrow B- in the axle bearing -2-.
  • Page 162 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Before installing bonded rubber bushing, make sure that the mark on the bonded rubber bushing aligns with the mark on the axle beam. – Press in the bonded rubber mount to the stop.

  • Page 163: Subframe

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Subframe ⇒ “3.1 Overview - Subframe”, page 157 ⇒ “3.2 Subframe, Securing”, page 158 ⇒ “3.3 Subframe, Servicing”, page 165 Overview - Subframe ⇒ “3.1.1 Overview - Subframe, Multi-Link Suspension”, page 157 ⇒...

  • Page 164: Subframe, Securing

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 3.1.2 Overview - Subframe, Multi-Link Suspension, AWD 1 - Subframe ❑ Subframe with attach‐ ments, removing and in‐ stalling. Refer to ⇒ “1.3.3 Rear Axle, Re‐...
  • Page 165 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 -T10552- , Preparing – Loosen the bolts -arrows- and adjust the dimension -a-. a - 250 mm Tighten the bolts -arrows-. – Loosen the bolt -arrow- for the -T10552/2- -2-.
  • Page 166 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Turn the -T10552/1- -3- on both sides until the dimension -d- is set. d - 230 mm – Place the -T10552- -1- on the -VAG1383A- or -VAS6931- .
  • Page 167 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Insert the -T10552/1- -2- into the holes on the rear axle -A arrows-. – Secure the -T10552/2- -3- to the rear axle using a Tensioning Strap -4-.
  • Page 168 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Unscrew one of the front bolts of the subframe -arrow-. – Install the - T10096- -1-. Note The -T10096- may only be tightened to a maximum of 20 Nm, otherwise the threads of the locating pins will be damaged.
  • Page 169 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Turn the -T10552/2- -2- so that the profile is in the direction of travel. – Adjust the dimension -b-. b - 410 mm Tighten the bolt -arrow- to 30 Nm.
  • Page 170 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Tighten the bolt -arrow- to 30 Nm. – Position the -T10552- -1- with the -VAG1383A- or -VAS6931- -1- under the rear axle and move it upward.

  • Page 171: Subframe, Servicing

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 -T10096- , Installing To secure the subframe, the -T10096- must be installed at the positions -1- one after the other on both sides of the vehicle.
  • Page 172 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Note If a bonded rubber bushing is faulty, then the bonded rubber ♦ bushing on the opposite side must also be replaced. For the correct allocation. Refer to the Parts Catalog.
  • Page 173 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Mark the installation location of the bonded rubber bushing on the subframe with a felt-tip pen -1-. Note Apply the mark -1- on the subframe in the middle of the recess on the bonded rubber mounting -2-.
  • Page 174 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 1 - Nut - T10263/5- 2 - Press Piece - T10356/1- 3 - Subframe 4 - Subframe Bushing Assembly Tool Kit-Pipe - T10356/2- , side with shoulder points to subframe...
  • Page 175 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Note When removing the bonded rubber mounting, the bearing outer race is shorn off. There is a loud crack when ♦ this happens. After removing the bonded rubber bushing, it must be removed from the Tube - T10356/2- by tapping lightly ♦...
  • Page 176 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 1 - Nut - T10263/5- 2 - Thrust Piece - T10356/7- - the mark -A- points to the subframe 3 - Subframe 4 - Adjust the bonded rubber bushing to the marks (the marks...
  • Page 177 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Note Make sure that the hose from the Hydraulic Press - VAS6178- ♦ to the Pneumatic/Hydraulic Foot Pump - VAS6179- runs be‐ tween the trailing arm and the fuel tank when installed.
  • Page 178 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Remove the spring. Refer to ⇒ “6.4 Spring, Removing and Installing”, page 202 – Remove the rear muffler. Refer to ⇒ Rep. Gr. 26 ; Exhaust Pipes/Mufflers;...
  • Page 179 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Unclip the brake line -1- from the clip -arrow- on the left side. Note This will destroy the clip, so it will have to be replaced.
  • Page 180 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 6 - Hydraulic Press - VAS6178- with Pressure Head - T10205/13- 7 - Nut - T10263/5- 8 - Threaded Rod - T10263/4- – Pretension special tools.
  • Page 181 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 1 - Nut - T10263/5- 2 - Assembly Tool - Bushing - T10356/7- - the marking -B- points to the subframe 3 - Subframe 4 - Adjust the bonded rubber bushing to the marks (the marks...
  • Page 182 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Note When installing, make sure the bonded rubber bushing does not tilt, otherwise the outer ring could be damaged. – Operate the pump to press in the bonded rubber bushing until the shoulder is positioned on the subframe “without gap”.

  • Page 183: Stabilizer Bar

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Stabilizer Bar ⇒ “4.1 Overview - Stabilizer Bar”, page 177 ⇒ “4.2 Stabilizer Bar, Removing and Installing”, page 178 ⇒ “4.3 Coupling Rod, Removing and Installing”, page 179 Overview - Stabilizer Bar ⇒...

  • Page 184: Stabilizer Bar, Removing And Installing

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 4.1.2 Overview - Stabilizer Bar, Multi-Link Suspension, AWD 1 - Lower Transverse Link 2 - Nut ❑ 20 Nm +180° ❑ Replace after removal 3 - Coupling Rod ❑...

  • Page 185: Coupling Rod, Removing And Installing

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Note The following work steps are described for the left side of the ve‐ hicle. These work steps also apply simultaneously for right side of vehicle.
  • Page 186 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Vehicles with Stone Chip Protection – Remove the expanding rivets -1-. – Remove the bolts -2- for the stone chip protection -3-. Continuation for All Vehicles –...

  • Page 187: Control Arm, Tie Rod

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Control Arm, Tie Rod ⇒ “5.1 Overview - Transverse Link”, page 181 ⇒ “5.2 Overview - Tie Rod”, page 184 ⇒ “5.3 Upper Transverse Link, Removing and Installing”, page 185 ⇒...
  • Page 188 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 8 - Expanding Rivet 9 - Stone Chip Protection 10 - Bolt ❑ 8 Nm 11 - Lower Transverse Link ❑ Removing and installing. Refer to ⇒...
  • Page 189 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 5.1.2 Overview - Transverse Link, Multi-Link Suspension, AWD 1 - Washer 2 - Nut ❑ Replace after removal 3 - Upper Transverse Link ❑ Removing and instal‐...

  • Page 190: Overview - Tie Rod

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 ❑ Do not turn more than 90° right or left (that is smallest to largest possible adjustment) 18 - Eccentric Washer ❑ Inner bore with tab 19 - Nut ❑...

  • Page 191: Upper Transverse Link, Removing And Installing

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 5.2.2 Overview - Tie Rod, Multi-Link Suspension, AWD 1 - Subframe 2 - Bolt ❑ Replace after removal 3 - Wheel bearing housing 4 - Tie rod ❑...
  • Page 192 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Mandatory Replacement Parts ♦ Bolt - Wheel Bearing Housing to Upper Transverse Link ♦ Nut - Wheel Bearing Housing to Upper Transverse Link Removing – Loosen the wheel bolts.

  • Page 193: Lower Transverse Link, Removing And Installing

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Removing – Loosen the wheel bolts. – Raise the vehicle. – Remove the wheels. – Remove the spring. Refer to ⇒ “6.4 Spring, Removing and Installing”, page 202 –...
  • Page 194 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Vehicles with Level Control System Sensor – Remove the bolts -1-. – Remove the Left Rear Level Control System Sensor -2- brack‐ Vehicles with Stone Chip Protection –...

  • Page 195: Tie Rod, Removing And Installing

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Mark the position of the eccentric screw -2- in relation to the subframe, for example using a felt-tip pen. – Unscrew the nut -1- and remove the bolt -2-.
  • Page 196 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Remove the bolts -arrows- for the stabilizer bar -1- – Loosen the nut -1- and the bolt -3- several turns. – Remove the bolt -3-.

  • Page 197: Suspension Strut/Shock Absorber, Spring

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Suspension Strut/Shock Absorber, Spring ⇒ “6.1 Overview - Suspension Strut, Shock Absorber and Spring”, page 191 ⇒ “6.2 Shock Absorber, Removing and Installing”, page 193 ⇒ “6.3 Shock Absorber, Servicing”, page 200 ⇒...
  • Page 198 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 7 - Axle Beam 8 - Stone Chip Protection 9 - Expanding Rivet 10 - Bolt ❑ 70 Nm + 180° ❑ Replace after removal ❑ Always tighten threaded connection in curb weight position 6.1.2...

  • Page 199: Shock Absorber, Removing And Installing

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 9 - Bolt ❑ Replace after removal Shock Absorber, Removing and Instal‐ ling ⇒ “6.2.1 Shock Absorber, Removing and Installing, Torsion Beam Axle”, page 193 ⇒ “6.2.2 Shock Absorber, Removing and Installing, Multi-Link Suspension, Left Shock Absorber”, page 195...
  • Page 200 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Vehicles with Adaptive Chassis DCC – Disconnect the connector -1- from the shock absorber -2-. – Remove the wire -3- from the shock absorber -2- -arrow-.
  • Page 201 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Remove the bolt -1-. – Remove the shock absorber. Installing Installation is the reverse of removal, with special attention to the following: – For vehicles with a vehicle level sensor, perform the basic set‐...
  • Page 202 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Vehicles with a Vehicle Level Sensor – Remove the bolts -1-. – Remove the Left Rear Level Control System Sensor - G76- -2- bracket. Vehicles with Adaptive Chassis DCC –...
  • Page 203 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Vehicles with Stone Chip Protection – Remove the expanding rivets -1-. – Remove the bolts -2- for the stone chip protection -3-. – Remove the stone chip protection -3- from the lower trans‐...
  • Page 204 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Caution This procedure contains mandatory replaceable parts. Refer to component overview prior to starting procedure. Mandatory Replacement Parts ♦ Bolts - Shock Absorber to Body ♦ Bolt - Shock Absorber to Lower Transverse Link ♦...
  • Page 205 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Position the Spring Compressor -3- on the Spring Compressor Kit - Adapter Blocks - VAG1752/9- -2-. – Insert the lower Spring Retainer with Inserts - VAG1752/3A- into the spring -4- at the same time.

  • Page 206: Shock Absorber, Servicing

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Remove the nut -1- and the bolt -2-. – Remove the shock absorber. Installing Installation is the reverse of removal, with special attention to the following: –...
  • Page 207 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 1 - Shock Absorber ❑ Removing and instal‐ ling. Refer to ⇒ “6.2 Shock Absorber, Removing and Instal‐ ling”, page 193 ❑ Always vent and drain faulty shock absorbers before disposal.

  • Page 208: Spring, Removing And Installing

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Slide the protective pipe -1- onto the shock absorber mount -2-. – Install and tighten the cable tie -3-. Note The closure -arrow- of the cable tie -3- must be in area -a-.
  • Page 209 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Insert the Spring Tensioner -1-. -VAG1752/1- -VAG1752/3A- WARNING Make sure the coil spring is seated correctly in the - VAG1752/3A- -2- (danger of accident). – Tension the coil spring and remove it.
  • Page 210 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Press in the clip -1- in the reverse direction of -arrow- until stop. Tightening Specifications ♦ Refer to ⇒ “1.1 Wheel Bolt Tightening Specifications”, page 286 6.4.2...
  • Page 211 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Press the tabs -arrows- on the assembly aid -1- inward. – Remove the assembly aid -1- upward. – Position the - VAS6931- or -VAG1383A- under the transverse link and push lightly upward.
  • Page 212 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Remove the nut -1- and then the bolt -2- for the shock absorber threaded connection. – Remove the nut -3- and then the bolt -4- for the wheel bearing housing threaded connection.
  • Page 213 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Insert the bolt -4- for connecting the wheel bearing housing and tighten the nut -3-. – Insert the bolt -2- for connecting the shock absorber and tight‐...
  • Page 214 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Insert the assembly aid -1- and push downward. – The tabs -arrows- must engage. – For vehicles with a level control system sensor, perform the basic setting for the wheel damping electronics using the Ve‐...

  • Page 215: Wheel Bearing And Trailing Arm

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Wheel Bearing and Trailing Arm ⇒ “7.1 Overview - Wheel Bearing”, page 209 ⇒ “7.2 Overview - Trailing Arm”, page 213 ⇒ “7.3 Wheel Bearing Housing, Removing and Installing”, page 213 ⇒...
  • Page 216 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 1 - Dust Cap ❑ Replace after removal ❑ Removing and instal‐ ling. Refer to ⇒ “7.4 Wheel Bearing Unit, Removing and In‐ stalling”, page 222 ❑...
  • Page 217 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 7.1.2 Overview - Wheel Bearing, Multi-Link Suspension 1 - Wheel Bearing Housing ❑ Removing and instal‐ ling. Refer to ⇒ “7.3 Wheel Bearing Housing, Removing and Installing”, page 213...
  • Page 218 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 7.1.3 Overview - Wheel Bearing, Multi-Link Suspension, AWD 1 - Drive Axle 2 - Bolt ❑ 70 Nm +90° ❑ Replace after removal 3 - Wheel Bearing Housing ❑...

  • Page 219: Overview - Trailing Arm

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Overview - Trailing Arm 1 - Cover 2 - Bolt ❑ 50 Nm + 45° ❑ Replace after removal 3 - Mounting Bracket 4 - Bolt ❑...
  • Page 220 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Removing – Loosen the wheel bolts. – Raise the vehicle. – Remove the wheel. – Remove the wheel bearing unit. Refer to ⇒ “7.4 Wheel Bearing Unit, Removing and Installing”, page 222 –...
  • Page 221 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Place the -VAS6931- -1- under the tie rod and push lightly up‐ ward. – Remove the bolts -2 and 3- one after the other. – Remove the -VAS6931- -1- from under the tie rod.
  • Page 222 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Insert the bolt -3-. – Slide on the washer -2-. – Tighten the nut -1- hand-tight. – Place the -VAS6931- -1- under the tie rod and push lightly up‐...
  • Page 223 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Threaded connection of trailing link/wheel bearing housing must only be tightened when all other components (spring and shock absorber always) of the respective wheel suspension have been already assembled.
  • Page 224 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Caution The wheel bearing must not be under load when the drive axle threaded connection on the wheel side is loose. If the wheel bearings are under the load of the vehicle weight, the wheel bearing will be damaged.
  • Page 225 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Secure both sides of the vehicle on the hoist arms using - T10038- . -T10038- WARNING The vehicle could slide off the hoist if it is not secured.
  • Page 226 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Insert the wheel bearing housing -2-. – Insert the bolt -1- and tighten hand-tight. – Insert the bolt -4- with the washer -3-. – Slide on the washer -2-.
  • Page 227 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Tighten the nut -1-. – Remove the -VAS6931- with the -T10149- from the wheel hub. Threaded connection of trailing link/wheel bearing housing must only be tightened when all other components (spring and shock absorber always) of the respective wheel suspension have been already assembled.

  • Page 228: Wheel Bearing Unit, Removing And Installing

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Wheel Bearing Unit, Removing and In‐ stalling ⇒ “7.4.1 Wheel Bearing Unit, Removing and Installing, Torsion Beam Axle”, page 222 ⇒ “7.4.2 Wheel Bearing Unit, Removing and Installing, Multi-Link Suspension”, page 225...
  • Page 229 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Loosen dust cap from seat by tapping lightly on claw of Puller - Grease Cap - VW637/2- -1-. – Press of dust cap. Puller - Grease Cap - VW637/2- –...
  • Page 230 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 The wheel bearing -1- must always face up. – Always set the wheel bearing unit down on the wheel hub -2-. Installing Install in reverse order of removal. Note the following: –...
  • Page 231 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 7.4.2 Wheel Bearing Unit, Removing and In‐ stalling, Multi-Link Suspension Special tools and workshop equipment required ♦ Seal Installer - Camshaft Installer Kit - Sleeve - 3241/4- ♦...
  • Page 232 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Remove bolt -1- using Socket - Xzn 18mm - T10162A- -2-. Caution Never use an impact wrench when removing the bolt -1- using the Socket - Xzn 18mm - T10162A- -2-! –...
  • Page 233 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Note First tighten the bolt to the specification using the torque ♦ wrench. Using a rigid wrench when tightening additionally. ♦ Caution Never use an impact wrench when tightening the bolt -1- using the Socket - Xzn 18mm - T10162A- -2-! –...
  • Page 234 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Removing – Loosen the outer drive axle threaded connection. Refer to ⇒ “8.2 Drive Axle Threaded Connection, Loosening and Tight‐ ening”, page 241 – Remove coil spring. Refer to ⇒...

  • Page 235: Wheel Bearing Housing Bonded Rubber Bushing, Replacing

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 • Never reach into the inside when lifting the wheel bearing. • Hold the wheel bearing only on the outside. The same procedure also applies to the wheel bearing without a wheel hub.
  • Page 236 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Vehicles with Level Control System Sensor – Remove the bolts -1-. – Remove the Left Rear Level Control System Sensor -2- brack‐ Vehicles with Stone Chip Protection –...
  • Page 237 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Bonded Rubber Bushing, Installing -3346/3- Thrust piece from the -3301- -T10356/5- Bonded Rubber Bushing Wheel Bearing Housing Sleeve from -3350- -3346/2- – Install the bonded rubber bushing until it stops by turning the -3346/3- -1-.
  • Page 238 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Raise the vehicle. – Remove the wheel. Vehicles with Level Control System Sensor – Remove the bolts -1-. – Remove the Left Rear Level Control System Sensor -2- brack‐...
  • Page 239 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Note When installing pay attention that the tip of the Subframe ♦ Bushing Tool Kit - Bolt - 3301/1- does not come into contact with the wheel bearing housing.

  • Page 240: Trailing Arm With Mounting Bracket, Removing And Installing

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Remove the tools as shown and install again. Nut from Subframe Bushing Tool Kit - 3301- Thrust piece from the Subframe Bushing Tool Kit - 3301-...
  • Page 241 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Mandatory Replacement Parts ♦ Bolts - Trailing Arm to Wheel Bearing Housing ♦ Bolt - Trailing Arm to Mounting Bracket Removing – Loosen the wheel bolts.
  • Page 242 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Remove the bolts -arrows-. – Remove the trailing arm with mounting bracket. Installing Install in reverse order of removal. Note the following: – Tighten the bolts -arrows- onto the old impression or the mark‐...

  • Page 243: Trailing Arm, Servicing

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Tighten the bolts -2 and 3-. – Position the bracket -1- on the trailing arm. – Insert a new rivet and push in a new inner pin -arrow-.
  • Page 244 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Clamp the trailing arm -1- in the vise with protective covers. – Remove the bolt -2- and remove the mounting bracket -3- from the trailing arm.
  • Page 245 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Mount the tools as illustrated. Press Piece - Multiple Use - VW412- Press Piece - Trailing Arm Bushing - T10496- Bonded rubber bushing Trailing arm...

  • Page 246: Drive Axle

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Drive Axle ⇒ “8.1 Overview - Drive Axle”, page 240 ⇒ “8.2 Drive Axle Threaded Connection, Loosening and Tighten‐ ing”, page 241 ⇒ “8.3 Drive Axle, Removing and Installing”, page 242 ⇒...

  • Page 247: Drive Axle Threaded Connection, Loosening And Tightening

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 7 - Plate Spring ❑ With inner spline ❑ Installed position. Refer to ⇒ Fig. ““Installed Position, Plate Spring on the Outer Joint”“ , page 248 8 - Locking Ring ❑...

  • Page 248: Drive Axle, Removing And Installing

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Caution This procedure contains mandatory replaceable parts. Refer to component overview prior to starting procedure. Mandatory Replacement Parts ♦ Bolt - Outer CV Joint to Drive Axle...
  • Page 249 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Caution This procedure contains mandatory replaceable parts. Refer to component overview prior to starting procedure. Mandatory Replacement Parts ♦ Bolt - Outer CV Joint to Drive Axle ♦...
  • Page 250 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Vehicles with a Vehicle Level Sensor – Remove the bolts -1-. – Remove the Left Rear Level Control System Sensor - G76- -2- bracket. Vehicles with Adaptive Chassis DCC –...
  • Page 251 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Remove the bolts -arrows- for the stabilizer bar -1- – Remove the stabilizer bar -1- from the subframe -2- and pivot downward. – Remove the nut -1- and then the bolt -2- for the shock absorber threaded connection.
  • Page 252 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Using the Drive Shaft Remover - T10520- : – Secure the Drive Shaft Remover - T10520- -1- with three wheel bolts -2- on the wheel hub, so that the drive axle -3- can be pressed out.

  • Page 253: Drive Axle, Disassembling And Assembling

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Follow the specified sequence exactly. I - Tighten the knurled nut -1- hand-tight. II - Only turn the bolt -2- using a wrench and press out the drive axle using the Drive Shaft Remover - T10520- .
  • Page 254 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 ♦ Press Piece - Rod - VW411- ♦ Press Piece - 37mm - VW416B- ♦ Press Piece - Multiple Use - VW447H- ♦ Circlip Pliers - VW161A- ♦...
  • Page 255 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Drive Off Cover for Inner Joint Removing the Inner CV Joint – Press off CV from joint using drift. – Remove the circlip. – Remove both clamps, and push the CV boot toward outer joint.
  • Page 256 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Pressing On Inner CV Joint Note Chamfer on inner diameter of ball hub (splines) must face the contact shoulder on the drive axle. – Press on joint until stop.

  • Page 257: Outer Cv Joint, Checking

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Tensioning Clamp on Small Diameter Outer CV Joint, Checking The joint is to be disassembled if badly contaminated to replace the grease, or when the ball contact surfaces show wear or dam‐...

  • Page 258: Inner Cv Joint, Checking

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Swing a hub segment in a cage window. – Fold hub out from cage. Note The six balls of each joint belong to one tolerance group.
  • Page 259 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Flip out ball hub from ball cage via running path of ball -arrows-. – Check joint piece, ball hub, ball cage and balls for small broken off depressions (pitting build-up) and chafing.
  • Page 260 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Swing in hub with balls by pressing forcefully onto cage -arrow-. CV joint, checking for function: CV joint is properly assembled, if ball hub can be slid back and forth by hand over whole compensation length.

  • Page 261: Special Tools

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Special Tools Special tools and workshop equipment required ♦ Subframe Bushing Tool Kit - 3301- ♦ Press Tool For Viscous Fan - 3367- ♦ Torque Adapter - 3390- ♦...
  • Page 262 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 ♦ Press Plate - VW401- ♦ Press Plate - VW402- ♦ Press Piece - Rod - VW408A- ♦ Press Piece - Rod - VW411- ♦ Press Piece - 37mm - VW416B- ♦...
  • Page 263 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 ♦ Circlip Pliers - VW161A- ♦ Torque Wrench 1331 5-50Nm - VAG1331- ♦ Torque Wrench 1332 40-200Nm - VAG1332- ♦ Clamping Pliers - VAG1682A- ♦ Tripod Joint Tool - T10065-...
  • Page 264 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 ♦ Torque Wrench 1332 40-200Nm - VAG1332- ♦ Engine and Gearbox Jack - VAS6931- ♦ Tensioning Strap - T10038- ♦ Locating Pins - T10096- Rep. Gr.42 - Rear Suspension...
  • Page 265 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 ♦ Subframe Bushing Tool Kit - 3301- ♦ Bearing Installer - Control Arm - 3346- ♦ Torque Wrench 1332 40-200Nm - VAG1332- ♦ Engine and Gearbox Jack - VAS6931- 9.
  • Page 266 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 ♦ Tensioning Strap - T10038- ♦ Hydraulic Press - Ball Joint Assembly Tools - T10254- ♦ Pneumatic/Hydraulic Foot Pump - Press Kit - T10495- ♦ Torque Wrench 1332 40-200Nm - VAG1332- ♦...
  • Page 267 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 ♦ Subframe Bushing Tool Kit - 3301- ♦ Bearing Installer - Control Arm - 3346- ♦ Bearing Installer - Carrier Bearing - 3350- ♦ Subframe Bushing Assem‐...
  • Page 268 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 ♦ Bearing Installer - Wheel Bearing - 3345- ♦ Bearing Installer - Control Arm - 3346- ♦ Press Plate - VW402- ♦ Press Piece - Multiple Use - VW412- ♦...
  • Page 269 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 ♦ Torque Wrench 1332 40-200Nm - VAG1332- ♦ Torque Wrench 1410 - VAG1410- ♦ Spring Compressor Kit - Spring Tensioner - VAG1752/1- ♦ Spring Compressor Kit -...
  • Page 270 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 ♦ Tensioning Strap - T10038- ♦ Hydraulic Press - Rear Subframe Bushing Tool Kit - T10263- ♦ Subframe Bushing Assem‐ bly Tool Kit - T10356- ♦ Engine and Gearbox Jack - VAS6931- ♦...
  • Page 271 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 ♦ Seal Installer - Camshaft Installer Kit - Sleeve - 3241/4- ♦ Puller - Grease Cap - VW637/2- ♦ Torque Wrench 1332 40-200Nm - VAG1332- ♦ Socket - XZN 18mm - T10162A- ♦...
  • Page 272 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 ♦ Bearing Installer - Wheel Hub/Bearing Kit - T10205A- ♦ Socket AF 24 mm - T10361A- ♦ Drive Shaft Remover - T10520- ♦ Digital Torque Wrench - VAG1756A-...

  • Page 273: Level Control System

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 43 – Level Control System Electronic Damping ⇒ “1.1 Overview - Electronic Damping”, page 267 ⇒ “1.2.1 Electronic Damping Control Module J250 , Removing and Installing, Golf”, page 272 ⇒...

  • Page 274: Golf 2015 ➤ , Golf Variant

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 1 - Right Front Level Control Sensor - G289- ❑ Removing and instal‐ ling. Refer to ⇒ “2.3 Left/Right Front Level Control System Sensor G78 / G289 , Re‐...
  • Page 275 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 9 - Shock Absorber with Right Rear Damping Adjustment Valve - N339- ❑ Shock absorber, removing and installing. Refer to ⇒ “6.2 Shock Absorber, Removing and Installing”, page 193 ❑...
  • Page 276 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 ❑ If the control position was reprogrammed and if the vehicle has lane assist, then the front camera for the driver assistance systems must be calibrated.
  • Page 277 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 1.1.3 Overview - Electronic Damping, Multi-Link Suspension, Golf Wagon 1 - Right Front Level Control Sensor - G289- ❑ Removing and instal‐ ling. Refer to ⇒ “2.3 Left/Right Front Level Control System Sensor G78 / G289 , Re‐...

  • Page 278: Electronic Damping Control Module J250 , Removing And Installing

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 7 - Left Front Level Control System Sensor - G78- ❑ Removing and installing. Refer to ⇒ “2.3 Left/Right Front Level Control System Sensor G78 / G289 , Removing and Installing”,...
  • Page 279 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Release the release lever -1- in direction of -arrow-. – Remove the connector -2-. – Push the tabs -3 and 4- to the rear. – Slide the Electronic Damping Control Module - J250- -5- down‐...

  • Page 280: Left/Right Front Body Acceleration Sensor G341 / G342 , Removing And Installing

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Remove the control module -1- from the bracket -2-. – Remove the release -1- in direction of -arrow-. – Remove the connector -2-. Installing Install in reverse order of removal and note the following: –...

  • Page 281: Left Rear Body Acceleration Sensor G699 , Removing And Installing

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Removing – Remove the seal from the entire length of the plenum chamber cover. – Remove the clips. – Lift the plenum chamber cover -1- to maximum 60 mm.
  • Page 282 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Panels; Luggage Compartment Side Trim Panel, Removing and Installing . – Release and disconnect the connector -1-. – Remove the bolt -2- and then remove the Rear Body Acceler‐...

  • Page 283: Level Control System Sensor

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Level Control System Sensor ⇒ “2.1 Overview - Front Level Control System Sensor”, page 277 ⇒ “2.2 Overview - Rear Level Control System Sensor”, page 278 ⇒...

  • Page 284: Overview - Rear Level Control System Sensor

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Overview - Rear Level Control System Sensor ⇒ “2.2.1 Overview - Rear Level Control System Sensor, Torsion Beam Axle”, page 278 ⇒ “2.2.2 Overview - Rear Level Control System Sensor, Multi-Link Suspension”, page 279...
  • Page 285 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 2.2.2 Overview - Rear Level Control System Sensor, Multi-Link Suspension Note A replacement level control system sensor only comes complete with the coupling rod and the upper and lower retaining plate.

  • Page 286: Left/Right Front Level Control System Sensor G78 / G289 , Removing And Installing

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 2.2.3 Overview - Rear Level Control System Sensor, Multi-Link Suspension, Note A replacement level control system sensor only comes complete with the coupling rod and the upper and lower retaining plate.
  • Page 287 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Caution This procedure contains mandatory replaceable parts. Refer to component overview prior to starting procedure. Mandatory Replacement Parts ♦ Nut - Control Arm to Front Level Control System Sensor Removing –...

  • Page 288: Left/Right Rear Level Control System Sensor G76 / G77 , Removing And Installing

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Remove the bolt -1-. – Remove the Left Front Level Control System Sensor - G78- or Right Front Level Control Sensor - G289- . Installing...
  • Page 289 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Removing – Disconnect the connector -1-. – Remove the bolts -2 and 4-. – Remove the Left Rear Level Control System Sensor - G76- -3-. Installing...
  • Page 290 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 2.4.3 Left Rear Level Control System Sensors - G76- , Removing and Installing, Multi- Link Suspension, AWD Special tools and workshop equipment required ♦ Torque Wrench 1410 - VAG1410- ♦...

  • Page 291: Special Tools

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Special Tools Special tools and workshop equipment required ♦ Torque Wrench - VAG1410- ♦ Vehicle Diagnostic Tester 3. Special Tools...

  • Page 292: Wheels, Tires And Vehicle Alignment

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 44 – Wheels, Tires and Vehicle Alignment Wheels and Tires ⇒ “1.1 Wheel Bolt Tightening Specifications”, page 286 ⇒ “1.2 Tires, Dismounting”, page 286 ⇒ “1.3 Tires, Dismounting”, page 287 ⇒...

  • Page 293: Tires, Dismounting

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Make sure the tire valve -arrow- is on the opposite side of the press-off blade -1- when dismounting a tire using a tire dis‐ mounting/mounting machine.

  • Page 294: Wheel, Changing

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Using the Valve Fitting Tool - VAS6459- -1-, insert a new tire valve. – Remove the valve insert. – Inflate tire to approximately 3 to 4 bar (43 to 58 psi), tire bead must slip audibly over rim hump when doing this.
  • Page 295 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 1.5.2 Wheel Changing Warm Up Cold Tires to the Minimum Mounting Temperature Note This applies also to ultra high performance tires (height- / width ration smaller/same 45% and speed rating symbol larger than/ same as V).
  • Page 296 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 ♦ Never heat the tires with a room heater or a hot air gun! 1.5.3 Wheel Changing Instructions WARNING The secure seating of the wheel bolts and the wheels is only ensured if the instructions and checks below are followed.
  • Page 297 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Check whether the wheel bolts can be easily screwed in by hand. The threads of the wheel bolts must not touch the holes in the brake disc -arrow-.

  • Page 298: Tire Sealant, Disposing

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 The anti-theft wheel bolt must be installed either to the right or to the left -arrows- of the valve -1- on steel wheels. The decorative wheel hubcap can be installed on the steel wheel securely only when the anti-theft wheel bolt is installed in this po‐...
  • Page 299 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 The tire mobility kit is located in the tool compartment -3- in the luggage compartment on the left side. The tire mobility kit contains a bottle of tire sealant -1- and a com‐...

  • Page 300: Tire Pressure Monitoring System

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Tire Pressure Monitoring System ⇒ “2.1 Tire Pressure Monitoring System Description”, page 294 Tire Pressure Monitoring System De‐ scription General Information The tire pressure monitoring system is included in the software in the ABS Control Module - J104- .
  • Page 301 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 System Malfunction in the Anti-Lock Braking System If a malfunction in the ABS is displayed by the ASR/ESP Indicator Lamp - K155- , then the Tire Pressure Monitoring Display Indica‐...

  • Page 302: Vehicle Alignment

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Vehicle Alignment ⇒ “3.1 Axle Alignment Information”, page 296 ⇒ “3.2 Test Prerequisites”, page 296 ⇒ “3.3 Measurement Preparations”, page 297 ⇒ “3.4 Axle Alignment Specified Values”, page 298 ⇒...

  • Page 303: Measurement Preparations

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 • Vehicle curb weight • Fuel tank must be full. • Spare tire and vehicle tools are installed in appropriate posi‐ tion in vehicle. • The windshield washer fluid reservoir must be full.

  • Page 304: Axle Alignment Specified Values

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Preparation Work for Calibrating Driver Assistance Systems 3.3.2 Measurement Preparations, Axle Align‐ ment with Driver Assistance Systems Perform the following steps using “quick access” if one or more driver assistance systems on the vehicle will be calibrated (with‐...
  • Page 305 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Front Axle Basic Suspen‐ Sport Suspension Raised Suspen‐ DCC Suspension sion sion PR numbers G03, G01+0N4 G04, G01+0N4 G10, G01+0N4 G04, G03+2UH +2UA, +2UA +2UF, G12, G07+0N4...
  • Page 306 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 4) The toe angle difference can also be indicated negatively in alignment computer, depending on manufacturer. Rear Axle Basic Suspen‐ Sport Suspen‐ Raised Suspen‐ DCC Suspension...
  • Page 307 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Front Axle GTI Heavy Duty PR numbers G05, G06+2UC G06, G06+2UN G09, G06+2UJ Standing height 368 ± 10 mm 383 ± 10 mm 5) Camber corrections are not possible. It can only be slightly corrected by push‐...

  • Page 308: Axle Alignment Procedure

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 7) Camber corrections are not possible. It can only be slightly corrected by push‐ ing the subframe. 8) The toe angle difference can also be indicated negatively in alignment com‐...
  • Page 309 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 ↓ ← ← Check (torsion beam axle). Refer ⇒ “3.9.1 Rear Axle Camber, Ad‐ justing, Torsion Beam Axle”, page Adjust (multi-link suspension). Re‐ fer to ⇒ “3.9.2 Rear Axle Camber, Ad‐...

  • Page 310: Evaluating Need For Axle Alignment

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Note If adjustments were made to the suspension during the axle ♦ alignment on vehicles with ESP or ABS, a calibration of the Steering Angle Sensor - G85- must be performed using the Vehicle Diagnostic Tester .
  • Page 311 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Components Of Front Axle Wheel Alignment Components Of Rear Axle Wheel Alignment Removed And Installed Check Required Removed And Installed Check Required Tie rod/tie rod end...

  • Page 312: Vehicle Data Label

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Components Of Front Axle Wheel Alignment Components Of Rear Axle Wheel Alignment Removed And Installed Check Required Removed And Installed Check Required Trailing Arm 13) Requirement: Subframe and brackets were secured before removal.

  • Page 313: Rear Axle Camber, Adjusting

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Remove the bolt -1- and loosely install a new bolt. – Remove the bolt -2- and loosely install a new bolt. – Remove the bolt -3- and loosely install a new bolt.

  • Page 314: Rear Axle Toe, Adjusting

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 ♦ Torque Wrench 1332 40-200Nm - VAG1332- ♦ Insert Tool - 18mm - T10179- – Loosen nut -A- of threaded connection of upper transverse link at subframe.

  • Page 315: Front Axle Toe, Adjusting

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 ♦ Torque Wrench 1332 40-200Nm - VAG1332- – Loosen nut -1-. – Turn the eccentric bolt -2- until the specified value is reached. Note The maximum adjustment range is 90° to left or right of center position.

  • Page 316: Maximum Steering Angle, Checking

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Permissible axial run-out of the wheel rims can exceed the speci‐ fied toe setting tolerance. If compensation for wheel run-out is not performed, it will not be possible to obtain a correct toe-in adjust‐...

  • Page 317: Wheel/Tire Vibration, Causes And Solution

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Wheel/Tire Vibration, Causes and Solution ⇒ “4.1 Vibration Causes”, page 311 ⇒ “4.2 Road Test, Performing Before Balancing”, page 311 ⇒ “4.3 Wheel, Balancing”, page 312 ⇒...

  • Page 318: Wheel, Balancing

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Wheel, Balancing ⇒ “4.3.1 Wheel, Balancing”, page 312 ⇒ “4.3.2 Wheel, Balancing on Stationary Balancing Machine”, page 312 ⇒ “4.3.3 Wheel, Balancing with Finish Balancer”, page 315 4.3.1...
  • Page 319 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Tension the wheel with the tire on the balancing machine. 4. Wheel/Tire Vibration, Causes and Solution...
  • Page 320 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Note To mount wheel on wheel balancer, use for example Wheel ♦ Centering System Adapter - VAS5271- . This way a 100% centering of the wheel and gentle mounting ♦...
  • Page 321 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Road Test, Performing – Perform a road test after balancing the wheel/tires. If a vibration is still detected during the road test, the cause may be due to tolerance in the wheel centering.

  • Page 322: Vibration Control System

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Balance the wheels until the imbalance is below 5 grams. – Tighten the wheel bolts to the specified tightening specification if you have not already done so.

  • Page 323: Rim Radial And Lateral Run-Out, Checking

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 4.5.2 Wheels and Tires, Radial and Lateral Run Out, Checking with Tire Dial Gauge Checking Lateral Run-Out – Preload the Tire Dial Gauge approximately 2 mm.

  • Page 324: Wheels And Tires, Matching

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Note the smallest and the largest dial readings. S - Lateral Run-Out H - Radial Run-Out – Compare determined value with specifications in the table.

  • Page 325: Flat Spots In Tires From Standing, Determining

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Note If the radial and lateral run-out value is not exceeded, the ♦ wheel can be balanced to 0 grams. Specifications. Refer to ⇒ page 316 If the radial and lateral run-out lies outside the specified val‐...
  • Page 326 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Note Wear spots due to wheel lock are irreparable! Tires with such damage must be replaced. Causes of Flat Spots from Standing ♦ The vehicle stands for several weeks in a location without be‐...

  • Page 327: Adaptive Cruise Control (Acc)

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Adaptive Cruise Control (ACC) ⇒ “5.1 Adaptive Cruise Control (ACC), Calibrating”, page 321 Adaptive Cruise Control (ACC), Cali‐ brating ⇒ “5.1.1 Adaptive Cruise Control (ACC), Calibrating”, page 321 5.1.1...
  • Page 328 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Note Before driving the vehicle onto the alignment stand, make sure ♦ there is enough space between the vehicle and the Setting Device Basic Set - VAS6430/1- . The distance between the ACC Reflector Mirror - Audi - VAS6430/3- and the sensor must be 120 cm ±...
  • Page 329 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Calibration Procedure with or without Previous Axle Alignment – Remove the trim -1-. – Remove the trim -1-. – Remove any dirt that may be on the sensor lens.
  • Page 330 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Level the bubble levels -A and B- on the ACC Reflector Mirror - Audi - VAS6430/3- using the adjusting screws -1, 2, and 3-. – Adjust the mirror -4- via the crank -arrow- so that the laser beam is in the center of the sensor lens.
  • Page 331 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Turn the precision adjustment screw -5- until the display on the wheel alignment computer is located within the tolerance range. – Level the bubble levels -2- of the measurement sensor -1-.
  • Page 332 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Designation of the Distance Regulation Control Module - J428- adjusting screws Adjusting screw 1 Adjusting screw 2 Must not be turned - functions only as a pivot point WARNING The ACC adjustment is only applied when “Output diagnostic...

  • Page 333: Driver Assistance Systems Front Camera

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Driver Assistance Systems Front Camera ⇒ “6.1 Driver Assistance Systems Front Camera, Calibrating”, page 327 Driver Assistance Systems Front Cam‐ era, Calibrating Special tools and workshop equipment required ♦...
  • Page 334 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Note Before calibrating the driver assistance systems front camera, ♦ check the Diagnostic Trouble Code (DTC) memory and cor‐ rect any faults. The driver assistance systems front camera may only be cali‐...
  • Page 335 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Measure and record the height at all four wheels. Note The Setting Device Basic Set - VAS6430/1- must not be ♦ moved on the calibration beam.
  • Page 336 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Loosen the clamping bolt -arrow- and place the measuring bar -1- on the floor. – Turn the crank -1- to adjust the Calibration Board For Lane Guard System - VAS6430/4- to the height specification -2- and then make a note of it.
  • Page 337 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Slide the Setting Device Basic Set - VAS6430/1- to the side -arrows B-, until the display in the wheel alignment computer is in the tolerance range.
  • Page 338 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Level the bubble level -A- using the adjusting screw -1-. – Level the bubble level -B- using the adjusting screws -2 and 3-. – Loosen the clamping bolt -arrow- and place the measuring bar -1- on the floor.
  • Page 339 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Check specified height -2- one more time and adjust if neces‐ sary. If the specified height was reached, then the measuring bar -1- must be pushed slightly forward and secured with the locking bolt -arrow-.

  • Page 340: Special Tools

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Special Tools Special tools and workshop equipment required ♦ Wheel Alignment Comput‐ er - VAG1813F- or VW/Au‐ di approved wheel align‐ ment devices ♦ Brake Pedal Actuator - VAG1869/2- .
  • Page 341 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 ♦ Torque Wrench 1332 40-200Nm - VAG1332- ♦ Torque Wrench 1332 Insert - Open Ring Wrench - 24mm - VAG1332/9- ♦ Setting Device Basic Set - VAS6430/1- ♦...

  • Page 342: Steering

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 48 – Steering Steering Wheel ⇒ “1.1 Overview - Steering Wheel”, page 336 ⇒ “1.2 Steering Wheel, Removing and Installing”, page 336 Overview - Steering Wheel 1 - Steering Column ❑...

  • Page 343: Golf 2015 ➤ , Golf Variant

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 ♦ Torque Wrench 1331 5-50Nm - VAG1331- Removing WARNING Before performing work on the electrical system and removing the steering wheel, the following conditions must be met: ♦...

  • Page 344: Steering Column

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Steering Column ⇒ “2.1 Overview - Steering Column”, page 338 ⇒ “2.2 Steering Column, Checking for Damage”, page 339 ⇒ “2.3 Steering Column, Handling and Transporting”, page 339 ⇒...

  • Page 345: Steering Column, Checking For Damage

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 ❑ Replace after removal 8 - Bolt ❑ 20 Nm + 90° ❑ Replace after removal 9 - Steering Column ❑ Removing and installing. Refer to ⇒...

  • Page 346: Steering Column, Removing And Installing

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Incorrect Handling of Steering Column Transporting at the clamping lever leads to pre-damage to the steering column. Incorrect Handling of Steering Column with Safety Risk The following handling techniques can lead to damage of the uni‐...
  • Page 347 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Vehicles with Ignition Switch The steering lock housing can be replaced. Refer to ⇒ Electrical Equipment; Rep. Gr. 94 ; Steering Column Switch Module; Steer‐ ing Column Switch Module, Removing and Installing .
  • Page 348 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Vehicles with Ignition Switch – Remove the connector -1- from the Anti-Theft Immobilizer Reader Coil - D2- . – Remove the connector -2- from the ignition/starter switch -1-.
  • Page 349 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Release the tabs -arrows- on the wiring guide -1- with a small screwdriver. – Remove the wiring guide -1- downward from the steering col‐ umn.
  • Page 350 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Remove the bolts -1 and 2-. – Remove the left bracket for the knee airbag -3-. – Remove the bolts -1 and 2-. – Remove the right bracket for the knee airbag -3-.
  • Page 351 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Engage the steering column -1- in the assembly aids on the mounting bracket at the bottom -2- and at the top -3-. – Align the steering column -2- to the mounting bracket. Install the bolt -1- hand-tight.
  • Page 352 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Tighten the bolts -1, 2, 3, and 4- one after the other to the tightening specification. – The flat side of the steering column -1- must be positioned on the flat side of the steering gear -2-.
  • Page 353 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Vehicles with Ignition Switch – Connect the connector -arrow- with the Anti-Theft Immobilizer Reader Coil - D2- . – Connect the connector -2-. Vehicle with “Keyless Access” Keyless Locking and Starting Sys‐...

  • Page 354: Electronic Steering Column Lock Control Module J764 , Removing And Installing

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Insert the lower wiring bracket -2- so that the tabs engage in the guide on the steering column. – Insert the wiring guide -1-. The tabs -arrows- must engage on the steering column.
  • Page 355 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Mandatory Replacement Parts ♦ Shear Bolts - Steering Column to Electronic Steering Column Lock Control Module Note If the control module is being replaced, select the function for the respective control module in the mode “Guided...

  • Page 356: Steering Gear

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Steering Gear ⇒ “3.1 Overview - Steering Gear”, page 350 ⇒ “3.2 Steering Gear, Removing and Installing”, page 351 ⇒ “3.3 Boot, Removing and Installing”, page 357 ⇒...

  • Page 357: Steering Gear, Removing And Installing

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 8 - Subframe 9 - Right Wheel Bearing Hous‐ 10 - Heat Shield ❑ Depending on the engine installed, there are different versions. Refer to the Parts Catalog.
  • Page 358 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Remove the bolt -arrow- from the universal joint -1-, and then remove the universal joint in the direction of the -arrow-. Caution If the universal joint is separated from the steering gear, the following work cannot be performed: ♦...
  • Page 359 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Remove the hex nut -1- from the right and left coupling rod -3-. – Remove the coupling rod -3- from the stabilizer bar -2- on the left and right sides.
  • Page 360 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Disconnect the connector -1- for the Oil Level Thermal Sensor - G266- . – If equipped, disconnect the connector -2- from the After-Run Coolant Pump - V51- . To do so, open the catch -3- in the direction of the -arrow- and release the connector.
  • Page 361 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Remove the bolts -arrows- and remove the heat shield -1- from the steering gear. Note Different heat shields -1- are installed depending on the engine.
  • Page 362 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Set the steering gear down as illustrated. Avoid damage to the control module -1-. Installing Install in reverse order of removal. Note the following: The steering gear threaded sleeves must be seated in the sub‐...

  • Page 363: Boot, Removing And Installing

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Tighten nuts -arrows-. Note Tighten the nuts -arrows- in curb weight position. Refer to ♦ ⇒ “3.8.1 Wheel Bearing in Curb Weight, Lifting Vehicles with Coil Spring, Front Axle”, page 6...
  • Page 364 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Caution This procedure contains mandatory replaceable parts. Refer to component overview prior to starting procedure. Mandatory Replacement Parts ♦ Clamps - CV Boot Removing Note If the boot is faulty, moisture and dirt will penetrate into steering ♦...

  • Page 365: Tie Rod, Removing And Installing

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Guide new clamp and boot onto tie rod. – Lightly grease the sealing surface of the boot to the tie rod with grease from the repair kit.
  • Page 366 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Loosen the wheel bolts. – Raise the vehicle. – Remove the wheel. – Clean outside of steering gear in area of boot. – Loosen nut of tie rod ball joint, but do not unscrew yet.
  • Page 367 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Make sure the correct tie rod end is installed on each side. I - Right tie rod end identified with an “A” II - Left tie rod end identified with a “B”...

  • Page 368: Tie Rod End, Removing And Installing

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Tighten new clamp using Locking Pliers - VAS6199- to the extent depicted in the illustration. – Install wheel and tighten. – Perform vehicle alignment. – If both tie rods were replaced, then the basic setting for the Steering Angle Sensor - G85- must be performed using the Vehicle Diagnostic Tester .

  • Page 369: Steering Gear, Servicing

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 – Make sure the correct tie rod end is installed on each side. I - Right tie rod end identified with an “A” II - Left tie rod end identified with a “B”...
  • Page 370 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 7 - Steering Gear ❑ Allocation. Refer to the Parts Catalog. ❑ Removing and installing. Refer to ⇒ “3.2 Steering Gear, Removing and Installing”, page 351 8 - Left Tie Rod End ❑...

  • Page 371: Sensors

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Sensors ⇒ “4.1 Steering Angle Sensor G85 , Removing and Installing”, page 365 Steering Angle Sensor - G85- , Remov‐ ing and Installing Note The Steering Angle Sensor - G85- is a component of the steer‐...

  • Page 372: Special Tools

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Special Tools Special tools and workshop equipment required ♦ Torque Wrench 1332 40-200Nm - VAG1332- ♦ Torque Wrench Insert - Open Jaw - VAG1923- ♦ Puller - Ball Joint - T10187- ♦...
  • Page 373 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 ♦ Hose Clip Pliers - VAG1275A- ♦ Torque Wrench 1332 40-200Nm - VAG1332- ♦ Open Ring Wrench - 24mm - VAG1332/11- ♦ Locking Pliers - VAS6199-...
  • Page 374 Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 ♦ Puller - Ball Joint - T10187- ♦ Torque Wrench 1331 5-50Nm - VAG1331- ♦ Torque Wrench 1332 40-200Nm - VAG1332- ♦ Engine and Gearbox Jack - VAS6931- ♦...

  • Page 375: Revision History

    Golf 2015 ➤ , Golf Variant 2015 ➤ Suspension, Wheels, Steering - Edition 03.2016 Revision History DRUCK NUMBER: K0059241421 Fac‐ Edit Notes Quality tory Edi‐ Type Checke Edi‐ tion d By tion 03.2 04/1 Fac‐ Changed driveshaft to drive Eric P.
  • Page 376 Cautions & Warnings Please read these WARNINGS and CAUTIONS before proceeding with maintenance and repair work. You must answer that you have read and you understand these WARNINGS and CAUTIONS before you will be allowed to view this information. •= If you lack the skills, tools and equipment, or a suitable workshop for any procedure described in this manual, we suggest you leave such repairs to an authorized Volkswagen retailer or other qualified shop.
  • Page 377 Cautions & Warnings •= Illuminate the work area adequately but safely. Use a portable safety light for working inside or under the vehicle. Make sure the bulb is enclosed by a wire cage. The hot filament of an accidentally broken bulb can ignite spilled fuel or oil.
  • Page 378 Cautions & Warnings •= Do not quick-charge the battery (for boost starting) for longer than one minute, and do not exceed 16.5 volts at the battery with the boosting cables attached. Wait at least one minute before boosting the battery a second time. •= Never use a test light to conduct electrical tests of the airbag system.

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