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UltraGRIND Package System with
IMPORTANT:
Read all instructions in this manual before operating pump.
As a result of Crane Pumps & Systems, Inc., constant product improvement program, product
changes may occur. As such Crane Pumps & Systems, Inc., reserves the right to change product
without prior written notification.
PUMPS & SYSTEMS
420 Third Street/P.O. Box 603
A Crane Co. Company
Piqua, Ohio 45356-0603
Phone: (937) 778-8947
Fax: (937) 773-7157
www.cranepumps.com
Manual Index
INSTALLATION MANUAL
Float Switches
83 West Drive, Brampton
Ontario, Canada L6T 2J6
Phone: (905) 457-6223
Fax: (905) 457-2650
SUPERSEDED
Some parts may NOT
be available
Form No. 088314-Rev. D
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Summary of Contents for Barnes UltraGRIND
- Page 1 Manual Index INSTALLATION MANUAL UltraGRIND Package System with Float Switches SUPERSEDED Some parts may NOT be available IMPORTANT: Read all instructions in this manual before operating pump. As a result of Crane Pumps & Systems, Inc., constant product improvement program, product changes may occur.
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Page 2: Table Of Contents
WARRANTY Other brand and product names are trademarks or registered trademarks of their respective holders. UltraGRIND is a trademark of Barnes Pumps, Inc. ® Barnes is a registered trademark of Barnes Pumps, Inc. © Barnes Pumps, Inc. 1993, 2000, 2002 Alteration Rights Reserved. -
Page 3: User Guide
A properly completed Start introduced into any sewer either directly or Up/Warranty Registration form must be on file through a kitchen waste disposal: at the Barnes factory in order to activate your • Glass warranty. In addition your pump must be •... -
Page 4: Safety First
38. Do Not operate the pump in the "HAND" control position and leave the pump unattended. IMPORTANT! BARNES® PUMPS, INC. IS NOT RESPONSIBLE FOR LOSSES, INJURY, OR DEATH RESULTING FROM A FAILURE TO OBSERVE THESE SAFETY PRECAUTIONS, MISUSE OR ABUSE OF PUMPS OR EQUIPMENT. -
Page 5: General Information
A-3) SERVICE CENTERS: B-2) PLACING STATION INTO HOLE: For the location of the nearest Barnes® Pumps Service Center, Lifting the basin system into place be done with a cloth or nylon check your catalog, your Barnes Pumps, Inc. representative or type strap around basin or by a lifting harness connected to Barnes Pumps, Inc. -
Page 6: (Locating And Installing Inlet) (Fig. 4, 5, 6 & 7)
Manual Index NOTE: Schedule 40 and SDR35 pipe require different sizes of flexible pipe fittings. Check to be sure the inlet pipe matches the flexible pipe fitting supplied. Figure 3 To install the inlet pipe into the flexible pipe fitting, chamfer the end and lube the pipe with soapy water for ease of installation, see Figure 4. -
Page 7: (Discharge) (Fig. 8)
Manual Index OPTIONAL Flange Adapter: B-3.4) Discharge: Connect the sanitary main to the NPT discharge connection located on the outside of the basin (see Figure 8). It is required that a shut-off valve, and a redundant check valve, be located at the property line near the sanitary main (by others). -
Page 8: (Incoming Cable Location) (Fig. 9 10 & 11)
Manual Index OPTIONAL Conduit Hub Installation: B-4) INCOMING CABLE LOCATION: JUNCTION BOX BASIN WALL For installations using a cover & J-Box go to Section B-4.1. For installations using the combination cover go to Section B-4.3. B-4.1) Direct Burial Cable with Cable Grips (Cover with J-Box): Backfill and compact to a convenient level to work around top of basin. -
Page 9: (Backfill) (Fig 12)
In areas where specified materials are not available The cable jacket should be visible from inside the control panel to insure that the grommet is not sealing on individual contact Barnes Pumps, Inc. for information on approved wire strands. alternate materials. -
Page 10: (Junction Box Connections, Direct Burial Cable, Level Controls) (Fig. 15)
Manual Index Remove junction box cover to connect pump, sensor and control cords to incoming direct burial cables. Refer to Figures 16 and 22 for your particular pump type and configuration. NOTE: Figures 16 and 22 are for illustration purposes only, cord locations, cables, color codes and junction box design may vary. -
Page 11: (Winterization)
Manual Index C-4 SERIAL NUMBER: The serial number block will consist of a six digit number, which is specific to each unit and may be preceded by an alpha character, which indicates the plant location. This number will also be suffixed with a four digit number, which indicates the date the unit was built (Date Code). -
Page 12: (Junction Box Table)
Manual Index TABLE 2 - JUNCTION BOX - ITEM #29 PUMP MODEL PUMP & CONFIGURATION FIGURES PART N0. CONTROL (Valox) CABLE SIZE SGV Grinders - Temp. 10/4 - 0.745 Replace DBC Power 1/2" -0 .375/0.437 104049-Simplex (Except 5002L & 5022L) 14/2 - 0.530 with 1/2"... -
Page 13: Sgv Simplex W/Temp- 200-230V, 1Ph & 200-230/460V, 3Ph (Fig. 16)
Manual Index SIMPLEX - 200-230Volt, 1Ph & 200-230/460Volt, 3Ph With 4 wire Pump Power Cable, 3 Floats and *Control Cable (Temp) SGV w/Temp. except 5HP-1Phase (*Control cable may not be used on all models). FIGURE 16 DIRECT BURIAL CABLE COLOR CODES MAY VARY FROM MANUFACTURES. -
Page 14: Sgv Simplex W/Moist & Temp. - 200-230V, 1Ph & 200-230/460V, 3Ph (Fig. 17)
Manual Index SIMPLEX - 200-230Volt, 1Ph & 200-230/460Volt, 3Ph With 4 wire Pump Power Cable, 3 Floats and *Control Cable (Moist. & Temp) SGV w/Moist & Temp except 5HP-1Phase (*Control cable may not be used on all models). FIGURE 17 DIRECT BURIAL CABLE COLOR CODES MAY VARY FROM MANUFACTURES. -
Page 15: Sgv Simplex W/Temp. 5Hp- 200-230V, 1Ph (Fig. 18)
Manual Index SIMPLEX - 200-230Volt, 1Ph With 4 wire Pump Power Cable, 3 Floats and *Control Cable (Temp) 5HP-1Phase w/Temp. (*Control cable may not be used on all models). FIGURE 18 DIRECT BURIAL CABLE COLOR CODES MAY VARY FROM MANUFACTURES. Do to Direct Burial Cable availability, a larger quantity of wires in the cable may be used, and then removing... -
Page 16: Sgv Simplex W/Moist & Temp. 5Hp- 200-230V, 1Ph (Fig. 19)
Manual Index SIMPLEX - 200-230Volt, 1Ph With 4 wire Pump Power Cable, 3 Floats and *Control Cable (Moist & Temp) 5HP-1Phase w/Moist & Temp. (*Control cable may not be used on all models). FIGURE 19 DIRECT BURIAL CABLE COLOR CODES MAY VARY FROM MANUFACTURES. -
Page 17: Sgv Duplex-200-230V, 1Ph & 200-230/460V, 3Ph (Fig. 20)
Manual Index DUPLEX - 200-230Volt, 1Ph & 200-230/460Volt, 3Ph With Two 4 wire Pump Power Cables, 4 Floats and Two *Control Cables. (*Control Cables may not be used on all Pump Models.) FIGURE 20 Do to Direct Burial Cable availability, a larger quantity of wires in the cable may be used, and then removing those wires not being used. -
Page 18: Sgpc Simplex - 115-230V, 1Ph (Fig. 21)
Manual Index SIMPLEX - 115-230Volt, 1Ph SGPC with 3 wire Pump Power Cable and 3 Floats. FIGURE 21 DIRECT BURIAL CABLE COLOR CODES MAY VARY FROM MANUFACTURES. Do to Direct Burial Cable availability, a larger quantity of wires in the cable may be used, and then removing those wires not being used. -
Page 19: Sgpc Duplex - 115-230V, 1Ph (Fig. 22)
Manual Index DUPLEX - 115-230Volt, 1Ph SGPC with Two 3 wire Pump Power Cables and 4 Floats. FIGURE 22 Do to Direct Burial Cable availability, a larger quantity of wires in the cable may be used, and then removing those wires not being used. DIRECT BURIAL CABLE COLOR CODES MAY VARY FROM MANUFACTURES. -
Page 20: Exploded View - Simplex
Manual Index Simplex System Convertable Cover Convertable Cover with Insert... -
Page 21: Parts List - Simplex
Manual Index Simplex System PARTS LIST IMPORTANT! Specify Package Model Number & Part Number when ordering parts or service inquiries. ITEM QTY. DESCRIPTION PART No. Basin Various Depths & Diameters Cover, Fiberglass for 2" Bug Vent for 24" Dia. Basin 094487 for 30"... - Page 22 Manual Index Simplex System Junction Box, NEMA 6 104049 SGV 5HP, 1PH 102736 SGPC 104047 Effluent 104048 J-Bolt Stainless 058811 Flat Washer 1/4" Stainless 086538 Screw 1/4-20 x 1.50" Lg., Stainless 1-11-1 Sealant Inlet, Flexible Pipe Fitting 4" Sch. 40 PVC, Grey 076149 4"...
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Page 23: Exploded View - Duplex
Manual Index Duplex System... -
Page 24: Parts List - Duplex
Manual Index Duplex System PARTS LIST IMPORTANT! Specify Package Model Number & Part Number when ordering parts or service inquiries. ITEM QTY. DESCRIPTION PART No. Basin Various Depths & Diameters Basin Cover, One Piece 36" Dia. Basin, Fiberglass 094489 Basin Cover, w/Access Door 36"... - Page 25 Manual Index Duplex System Lifting Device (Not Shown), Polypropylene Rope, Stainless Cable, Steel Chain Mounting Bracket (Included with #29) Stainless 094719 Cover Gasket 034452 Pipe Nipple (Not Used with 2" Piping) 1.25" NPT x Close, Stainless 075476 1.25" NPT x 1.62" lg, PVC 094914 J-Bolt Stainless...
- Page 26 Manual Index Duplex System Pipe Nipple, 36" Dia. Basin 1.25" NPT x 5.50" Lg., Stainless 094819 1.25" NPT x 2" Lg., PVC 094919 Pipe Nipple, 42" Dia. Basin 1.25" NPT x 5.50" Lg., Stainless 094819 1.25" NPT x 5.50" Lg., PVC 094922 2.50"...
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Page 27: Direct Burial Cable Requirements
Manual Index DIRECT BURIAL CABLE REQUIRMENTS For *Wall Mount Control Panels. SIMPLEX CONTROL NUMBER NUMBER PUMP PANEL CONTROL CONTROL CONTROL POWER POWER POWER CONTROL SERIES CABLE CABLE CABLES CABLE CABLE SIZE CABLES (SGV) SIZE SIZE SIZE 101, 102, 18/8 18/6 10/4 12/3 (230V) Temp... -
Page 28: Basin Volume Chart
Manual Index BASIN VOLUME CHART IN U.S. GALLONS SIZE VOLUME VOLUME VOLUME VOLUME VOLUME BETWEEN Dia X Ht GALLONS "OFF" "ON" "ALARM" ON - OFF 24 x 48 94.0 19.6 43.1 51.0 23.5 24 x 60 117.5 " " " "... -
Page 29: Basin Ballast Requirements
Manual Index BASIN BALLAST REQUIREMENTS 63 LB. PER CUBIC FOOT OF VOLUME REQUIRED SIZE BASIN VOLUME REQUIRED BALLAST REQUIRED BALLAST Dia X Ht CU. FT. LBS. CU. FT. 24 x 48 12.57 791.8 24 x 60 15.71 989.7 24 x 72 18.85 1187.7 24 x 78... -
Page 30: Returned Goods Policy
Manual Index IMPORTANT ! WARRANTY REGISTRATION Your product is covered by the enclosed Warranty. Complete the Warranty Registration Form and returned to Crane Pumps & Systems, Inc. Warranty Service Group IMPORTANT! If you have a claim under the provision of the warranty, contact your local Crane Pumps &... - Page 31 Manual Index Limited 1 Year Warranty We warrant that products of our manufacture will be free of defects in material and workmanship under normal use and service for twelve (12) months after notice of owner’s acceptance, but no greater than twenty-four (24) months after receipt of shipment, when installed and maintained in accordance with our instructions.
- Page 32 Manual Index Barnes Pressure Sewer Systems Piqua, Ohio...
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