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Summary of Contents for MFG supply Mini-Bike
- Page 1 MINI–BIKE MINI–BIKE Assembly Guidelines Assembly Guidelines...
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Page 2: Warranty Information
MINI-BIKE ASSEMBLY GUIDELINES WARRANTY INFORMATION Products manufactured by Manufacturer bear the following limited warranty: Manufacturer warrants that goods delivered will be of the kind and quality described in the retailer’s order or contract and will be free of defects in workman- ship or material. - Page 3 Please check with appropriate government agencies before operating your mini-bike. Prior to any operation, all riders must be properly trained in, and fully knowledgeable of all mini-bike functions and safe operation and procedure. Full compliance with this with all information set forth in these guidelines is mandatory.
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Page 4: Assembly Guidelines
ASSEMBLY GUIDELINES ASSEMBLY GUIDELINES ABOUT THE CONTENTS All of the components you need to assemble a mini-bike chassis have been delivered to you in one cardboard carton. An engine, engine mounting hardware, clutch and chain guard are not included and must be obtained and installed before you operate your mini-bike. - Page 5 MINI-BIKE ASSEMBLY GUIDELINES UNPACK & ORGANIZE As you unpack, identify, inventory and group the components according to their function and assembly step. Hardware which is referenced throughout the remainder of this booklet is packaged in four (4) poly bags, marked as follows:...
- Page 6 MINI-BIKE ASSEMBLY GUIDELINES ATTACH FORK TO FRAME Attach the Fork to the Frame using the 5/16-18 x 6" Bolt (Item 29) and the 5/8-18 Locknut ( (Item 34) (which for packing purposes only is installed onto the 5/16-18 x 6"...
- Page 7 MINI-BIKE ASSEMBLY GUIDELINES WARNING! 15 PSI IS APPROACHING THE MAXIMUM FOR THIS TIRE AND WHEEL COMBINATION. DO NOT INFLATE TO THE RUNNING PRESSURE STATED ON THE TIRE. ASSEMBLE REAR WHEEL INCLUDING BRAKE DRUM & SPROCKET Assemble the remaining Innertube (Item 4), the Rear (Stud- ded) Tire (Item 2) and the remaining Wheel set as described in Step 3;...
- Page 8 MINI-BIKE ASSEMBLY GUIDELINES Insert the Axle through the hole of the second fork leg and center it between both fork legs. Place a 5/8-18 Jamnut (Item 33) onto each front Axle end. Tighten each until snug. There should be no space between the steel Bushings, Wheel Bearings and Fork legs.
- Page 9 Position the Brake Assembly with the “long fingers” of its anchor brackets pointing forward, i.e., horizontal to the ground and pointing toward the front of the Mini-Bike, with the Brake actuating arm pointing straight up. COMPLETE REAR WHEEL & BRAKE ASSEMBLY INSTALLATION Install a 5/8"...
- Page 10 MINI-BIKE ASSEMBLY GUIDELINES 10. MOUNT BRAKE LEVER Loosen both clamp screws on the Brake Lever (Item 6) and install it onto the Frame’s left handlebar about 4" from the end with the steel ball end of the Lever pointing left and forward.
- Page 11 MINI-BIKE ASSEMBLY GUIDELINES Thread the Brake Cable through the Conduit Retainer until the Housing has been inserted into the Retainer as far as it will go without forcing it further. Slide the 1/4" ID x 3" Spring (Item 17) over the end of the Brake Cable and up to the retainer.
- Page 12 MINI-BIKE ASSEMBLY GUIDELINES Insert the engine mounting bolts down into the engine’s mounting holes until they extend through the bottom of the Frame’s mounting plate slots. Carefully slide the engine as far to the rear of the mounting plate as possible and then place recommended washers and/ or Locknuts onto the bolts.
- Page 13 MINI-BIKE ASSEMBLY GUIDELINES NOTE: The closed end of the spring clip should point in the direction that the chain travels during operation.) 18. POSITION & SECURE ENGINE Carefully slide the engine forward until the chain is snug. In doing so, do not allow the engine to slip sideways as this will ruin the sprocket alignment.
- Page 14 Wire Stop. 23. INSTALL THE SEAT On the bottom of the 12" Plush Mini-Bike Seat (Item 5), there are three threaded inserts. NOTE: You may have to trim away some of the seat cover material to expose the inserts.
- Page 15 Frame, but spin freely. NOTE: No additional items or accessories should be added to the mini-bike, nor worn or carried by any rider which would in any manner hinder operation or interfere with moveable parts of the mini-bike including the engine.
- Page 16 MINI-BIKE ASSEMBLY GUIDELINES • Throttle Conduit and Cable from Twist Grip to engine throttle properly routed, fastened and fully operable and compatible with other operations—e.g., steering and braking? • Upon release of Twist Grip, Throttle disengages com- pletely? Check for proper installation of the braking system. Test braking operation.
- Page 17 Jamnut and lower Locknut until the clamp and Foot Peg are secure. Repeat the same procedure with the second Foot Peg on the opposite side of the Mini-Bike. PRIOR TO OPERATION. . . Read/follow the engine manufacturer’s instructions carefully.
- Page 18 MINI-BIKE ASSEMBLY GUIDELINES - 18 -...
- Page 19 MINI-BIKE ASSEMBLY GUIDELINES - 19 -...
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