ROSCAMAT MOSQUITO Operator's Manual

ROSCAMAT MOSQUITO Operator's Manual

Tapping machine

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OPERATOR'S MANUAL
Serial nr
Pol. Ind. Pla dels Vinyats, nau 2 – 08250 St.Joan de Vilatorrada (Barcelona) – Spain
 938764359 – 938764242
E-mail:
comercial@tecnospiromt.com
roscamat@roscamat.com
Machine nr
 938767738 – 938764044
http://www.tecnospiromt.com
http://www.roscamat.com
Year of manufacture
Motor Type - Speed

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Summary of Contents for ROSCAMAT MOSQUITO

  • Page 1 OPERATOR’S MANUAL Serial nr Machine nr Year of manufacture Motor Type - Speed Pol. Ind. Pla dels Vinyats, nau 2 – 08250 St.Joan de Vilatorrada (Barcelona) – Spain  938764359 – 938764242  938767738 – 938764044 E-mail: comercial@tecnospiromt.com http://www.tecnospiromt.com roscamat@roscamat.com http://www.roscamat.com...
  • Page 2: Table Of Contents

    Working areas ROSCAMAT MOSQUITO ………..……….………… 22 Working areas ROSCAMAT MOSQUITO VH……..…….…………… 23 Machine section ………………………………………………….……… 24 Machine parts description…….…….…………………………….……… 25 General Connections Roscamat MOSQUITO …..…….…..……26 Connections Roscamat MOSQUITO with Lubrication system … 26 Notes ………………………………………………………….…………… 27 Certificate “CE” of Conformance ……………………………………… 28...
  • Page 3: Chapter 0 - Introduction

    We suggest a careful reading of its contain, specially on pages where installation and maintenance are detailed. We also would like to take this opportunity to thank for choosing ROSCAMAT and wish a long life for your machine so that may grant your great investment at your decision of ®...
  • Page 4 CHAPTER 1 – DESCRIPTION: MACHINE ROSCAMAT MOSQUITO 1.- Base 9.- Electric Motor (220 V.) 2.- Lifter positioner 10.- Trigger – Motor starting buttons 3.- Lifter case- Electronic box casing 11.- Motor head 4.- Electric cable; main power entrance 12.- Motor quick change 5.- Main Switch...
  • Page 5: Chapter 3 Operation

    ORIENTABLE HEAD (VH): ® The ROSCAMAT VH MOSQUITO is supplied with an orientable head of easy handling which allows us to set the motor in 4 positions at 90º ant tap in horizontal sites.  Orientable head VH 1.- Horizontal turn clamp handle 2.- Milled nut...
  • Page 6 CHAPTER 1 – DESCRIPTION: LIFTER, AUTOMATIC LUBRICACION SYSTEM LIFTER The working height of the machine can be increased by 120 mm. in order to thus be in a position to work at different heights. For such a purpose, proceed to: 1.- Lifter: Place the tilting arm in its locked position and lift the machine till reaching the top.
  • Page 7 CHAPTER 2 – INSTALLATION, WARNINGS A: Attach the machine base plate to the work table by means of three M8 screws or a clamp. B: Fit the machine into the base plate shaft until resting on the base, and firmly tighten the M10 threaded rod with a 5 mm. ALLEN wrench. C: Connect the machine to a SINGLE phase socket (220 V supply) with ground wire and switch on the main socket.
  • Page 8: Operation

    CHAPTER 3 – OPERATION OPERATION: 1. - Insert the tap holder in the “motor quick change” (3) and the machine is ready to work. 2.- Clockwise rotation –tapping-: push the upper BUTTON (nr.1). 3.- Counterclockwise rotation –unthread-: push the lower BUTTON (nr.2) or both (1 and 2) simultaneously.
  • Page 9: Chapter 4 - Trouble Shooting

    CHAPTER 4 – TROUBLE SHOOTING PROBLEM: THE MACHINE FAILS TO OPERATE, THE MOTOR DOES NOT START OR STOPS Remove the electronics box housing (2, page 4) thereby exposing the electronics, and check the trouble condition by means of the showed display at the “variator’s board (inverter)”. Items Detail Specifications Reasons of lecture...
  • Page 10 CHAPTER 5 – TROUBLE SHOOTING PROBLEM: THE CLUTCH SLIPS AND THE TAP CANNOT BE TURNED: Probable reasons Solution 1.- Clutch slackness Clutch adjustment (page 11) 2.- No tool lubrication Use cutting oil Use the correct tap according to material and 3.- inappropriate tap for the material manufacturer’s advice 4.- Tap spoiled, “worn”...
  • Page 11: Clutch Adjustment

    Machine model Reference Machine model V-H Reference MO1021A3 MO1027A3 Roscamat Mosquito 300 rpm -400N- Roscamat Mosquito VH 300 rpm -450N- MO1021A3 MO1027A3 Roscamat Mosquito 600 rpm -400N- Roscamat Mosquito VH 600 rpm -450N- MO1027A3 MO2005A3 Roscamat Mosquito 2 speeds -450N- Roscamat Mosquito VH 2 speeds -500N 1.
  • Page 12: Motor Grip Replacement

    CHAPTER 5 – MANTINTENANCE –REPAIRS MOTOR GRIP REPLACEMENT Ref.MO102404 1. - Disconnect the main switch and the machine form the net plug. 2. - Remove the push buttons (1) and disconnect from its FASTON plug. 3.- Take out the Allen screw (4) that fix the motor trigger to the motor head and remove the motor trigger (2) by pulling it out.
  • Page 13: Variator's Board Replacement

    CHAPTER 5 – MAINTENANCE – REPAIRS VARIATOR BOARD REPLACEMENT Variator Ref. EL010416 1.- Disconnect the main switch and the machine from the net plug. 2.- Lift the machine till to be located in the highest point. (See page 6) 3.- Take out the ALLEN screws of the electronic equipment box casing (base cover) and move it down.
  • Page 14: Chapter 6 - Replacement Parts List

    Ref. MO101405 Cross unit Damper Regulating damper screw Ref. MO100803 Ref. MO103304 See description in page.11 Mosquito vertical head Mosquito V-H vertical head Spindle arm with screws Ref. MO103604 Ref. MO200304 Ref. MO101204 Spindle of the arm damper Stay axis Stay Ref.
  • Page 15 CHAPTER 6 – REPLACEMENT PARTS LIST Motor Framework Electronic Variator R- Mosquito Ref.AF2101A7 Refrigeration fan R- Mosquito VH Ref.AF2101A3 Ref. EL010416 Ref. AF21110003 Motor TS-XII-300 rpm- Ref.AF220301 Speed control button+potentiom. Motor TS-XI -2 speeds- Motor TS-XII-600 rpm- Ref. AF220201 Ref. MO5014A4 Ref.
  • Page 16: Chapter 7 - Standard Product Range

    CHAPTER 7 – STANDARD PRODUCT RANGE QUICK CHANGE EXTENSION QUICK-CHANGE TOOLHOLDER To separate 80 mm. the tool from A wide range of tapholders, all of them with or the head member, and gain to without clutch, apart from other quick holding fixture difficult areas.
  • Page 17 CHAPTER 7 – STANDARD PRODUCT RANGE THREADING DIE HOLDER DIN NORMALIZED MEASURES For guided die threading measures: Metric Ø Coupl. Norm □ Types: - Short - Long (different lengths) 3,5 x 2,7 DIN 371 4,5 x 3,4 DIN 371 6 x 4,9 DIN 371 Threading length 6 x 4,9...
  • Page 18 CHAPTER 7 – STANDARD PRODUCT RANGE TABLES TABLE 500X500 with wheels Ref:TP000100 Measures: 500x500x900 mm. Weight: 80 Kg. Maximum weight on the table: 150 Kg. Sheet thickness: 6 mm. Light and robust, very useful for medium or small pieces. Provided with 4 wheels and notches for attaching the workpieces or tools.
  • Page 19 – vertical Ref: CL000100 cylinder. Ref: KA000100 Mechanic Ref: EA000200 Pneumatic Ref: EA0001A0 *Attention: the lifter can be mounted on to a column, on to a trolley, on to a table and can support any ROSCAMAT model.
  • Page 21 CHAPTER 8 – TECHNICAL DATA MOTOR – TECHNICAL DATA Electronic motor of High Frequency: - 3 model OPTIONS with different speed possibilities: a) 300rpm; b) 600 rpm; c) 2-double speed: 300/600 rpm ● Power: 550 ● Frequency: 50/60 Hz ● Power supply: single-phase 220-240 V. ●...
  • Page 22 CHAPTER 8 – TECHNICAL DATA TORQUE RELATION - THREAD TYPE – MOTOR POWER TORQUE GAS - Motor Motor Steel<100 METRIC WHITWORTH 300 rpm 600 rpm Kg/mm M3,5 1/8” nr. 4 nr. 5 5/32” nr. 6 nr. 8 3/16” nr. 10 7/32”...
  • Page 23: Working Areas Roscamat Mosquito

    CHAPTER 8 – WORKING AREAS ROSCAMAT MOSQUITO (vertical)
  • Page 24 CHAPTER 8 – WORKING AREAS ROSCAMAT MOSQUITO V-H (Vert.-Horizontal)
  • Page 25: Machine Section

    CHAPTER 8 – MACHINE SECTION...
  • Page 26: Machine Parts Description

    CHAPTER 8 – MACHINE PARTS DESCRIPTION Code Description EL010416 Variator – Electronic equipment MO102603 Motor grip cover MO100603 Base Axis MO100903 Washer stopper – Seeger ring MO101907 Base cover / Electronic equipment cover MO100703 Union axis radial arm – Cross unit MO101405 Tilting arm 270X MO103204...
  • Page 27 CHAPTER 8 – ELECTRICAL DIAGRAM CONNECTIONS...
  • Page 28 CHAPTER 8 – ELECTRICAL DIAGRAM CONNECTIONS-AUT.LUBRICATION...
  • Page 29: Notes

    CHAPTER 8 – NOTES DATE DESCRIPTION Date of creation: September 2009...
  • Page 30: Certificate "Ce" Of Conformance

    SPAIN Hereby certify, on our own responsibility that the machine Brand: ROSCAMAT Type: Model range MOSQUITO Serial nr. Machine nr. Year of built as per description in the enclosed documents, is in conformance with the Machine Directions 2006/42/CE and with the electromagnetic compatibility direction 2004/108/CE.

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