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Summary of Contents for Meusburger GMT 6000
- Page 1 Page Documentation 1 / 43 Operating manual for precision cutting machine Operating Manual GMT 6000 - Precision cutting machine (Changes reserved!) Approval no. 300.00.00550 Approved on: 23/02/2017 Approved by: M. Kieble...
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Page 2: Preface
Page Documentation 2 / 43 Operating manual for precision cutting machine Preface The information contained in this manual ensures that the dpm ejector cutting unit is operated safely, properly and efficiently. Following the explanations, notices and regulations: prevents hazards and faults, reduces repair costs and downtimes increases reliability and the service life of the machine. -
Page 3: Table Of Contents
Page Documentation 3 / 43 Operating manual for precision cutting machine Contents Preface ..............................2 Contents ............................. 3 Notes about the operating manual .................... 5 Note, terms, symbols ......................5 Pictograms ..........................6 Correct use in accordance to the instructions (intended use) ..........7 Use of the machine ........................ - Page 4 Page Documentation 4 / 43 Operating manual for precision cutting machine Surface grinding ........................31 5.10 Emergency stop ........................32 5.11 Acknowledge the emergency stop ..................32 5.12 Care and maintenance ......................33 Spare parts list ......................... 38 Accessories ..........................40 Declaration of Conformity .......................
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Page 5: Notes About The Operating Manual
Page Documentation 5 / 43 Operating manual for precision cutting machine 1. Notes about the operating manual 1.1 Note, terms, symbols Safety Safety regulations for safe, risk-free use of the ejector cutting unit. Operation Information about the suitability, use, function, operation, variants and accessories. -
Page 6: Pictograms
Page Documentation 6 / 43 Operating manual for precision cutting machine 1.2 Pictograms The machine and this manual carry labels that warn of hazards, stipulate or command particular actions and point out special information. It is essential to follow the notices and regulations that these highlight! Danger! Warning about a dangerous situation. -
Page 7: Correct Use In Accordance To The Instructions (Intended Use)
Page Documentation 7 / 43 Operating manual for precision cutting machine Note! Supplementary information about particular circumstances, explanations, descriptions, cross references, explanations of special activities or functional processes. Not following the instruction can give rise to damage. There is no accident risk. 2. -
Page 8: Safety
Page Documentation 8 / 43 Operating manual for precision cutting machine 3. Safety 3.1 Safety directives and regulations The following general safety regulations must be followed: Commissioning, operation and maintenance only after briefing and instruction by the owner and knowledge of the operating manual. Commissioning, operation and maintenance only by trained and qualified personnel (protective goggles and safety shoes are mandatory) - Page 9 Page Documentation 9 / 43 Operating manual for precision cutting machine If the machine is not operated, maintained or repaired in accordance with the safety regulations, or if it is operated improperly or misused, the result is • Hazards to the health of operating personnel, •...
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Page 10: Safety Symbols And Safety Markings Of The Ejector Cutting Unit
Page Documentation 10 / 43 Operating manual for precision cutting machine • Transportation of the machine - personal safety measures appropriate to the total weight of the machine must be taken. Additionally, the personnel must be informed about any loose or moving parts of the machine before transport. -
Page 11: Overall View
Page Documentation 11 / 43 Operating manual for precision cutting machine 4. Overall view 7/11 4/12 300.00.00398 (1x) 060.30.905 (1x) 300.00.00392 (1x) 13) 050.01.2971 Base Glass scale MKT 37 Disc cover Cup wheel 300.00.00174 (1x) 300.00.00370 (1x) 10) 300.00.00392 (1x) 14) 050.01.2972 Longitudinal adjustment (cup Complete control cabinet... - Page 12 Page Documentation 12 / 43 Operating manual for precision cutting machine 15/18 20/21/22/23 15) 050.01.2750 (1x) 19) 300.00.00433 (1x) 23) 300.00.00437 (2x) Corrugated pipe fitting 90° Complete drive console Bracket 16) 050.01.2886 (4x) 20) 300.00.00452 (1x) 24) 300.00.00451 (1x) Rubber-metal stop Spring retainer, long Spring retainer, short 17) 300.00.00359 (1x)
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Page 13: Complete Control Unit
Page Documentation 13 / 43 Operating manual for precision cutting machine 4.1 Complete control unit 300.00.00355 (1x) 300.00.00360 (1x) 17) 060.80.008-200 (1x) 25) 060.72.622 (2x) Bottom cover Control cabinet housing DIN rail 35x7.5 End clamp TS 35 26) 060.72.605 (2x) 300.00.00367 (1x) 10) 060.08.351 (1x) 18) 060.40.2812 (1x) -
Page 14: Complete Linear Unit
Page Documentation 14 / 43 Operating manual for precision cutting machine 4.2 Complete linear unit 300.00.00382 (1x) 050.01.2713 (1x) 13) 050.01.2718 (4x) Clamping prism Clamping lever Ball lining Ø16 300.00.00379 (1x) 14) 050.01.2715 (1x) 300.00.00401 (1x) Carriage guide bracket, outer Hardened precision shaft Support prism part... -
Page 15: Clamping Prism
Page Documentation 15 / 43 Operating manual for precision cutting machine 4.3 Clamping prism 300.00.00380 (1x) 050.01.2770 (1x) Hardened cylinder pin (2x) Clamping prism base plate Dressing diamond ISO 8734-5x24 300.00.00162 (1x) 050.01.2712 (1x) 10) Hardened cylinder pin (1x) Push-pull device guide Cone handle ISO 8734-5x10 300.00.00161 (1x) -
Page 16: Support Prism
Page Documentation 16 / 43 Operating manual for precision cutting machine 4.4 Support prism 300.00.00402 (1x) Hardened cylinder pin (1x) Support prism plate ISO 8734-6x20 050.01.2718 (2x) Bushing Approved on: 23/02/2017 Approved by: M. Kieble... -
Page 17: Length Adjustment
Page Documentation 17 / 43 Operating manual for precision cutting machine 4.5 Length adjustment For cup wheel adjustment 300.00.00175 (1x) Retaining ring (1x) Retaining ring (1x) Adjustment bush DIN 471 - 15x1 DIN 472 - 15x1 Axial deep groove ball bearings 300.00.00011 (1x) 10) 050.01.2717 (1x) (2x) -
Page 18: Pivoting Motor Base
Page Documentation 18 / 43 Operating manual for precision cutting machine 4.6 Pivoting motor base 300.00.00409 (1x) 300.00.00194 (1x) 13) 300.00.00352 (1x) Cutting wheel grinding spindle Belt wheel T5/Z72 Adjustment bracket 300.00.00407 (1x) 300.00.00186 (1x) 14) 300.00.00412 (1x) Cup wheel grinding spindle Belt wheel T5/Z48 Stop ring 060.07.051 (1x) - Page 19 Page Documentation 19 / 43 Operating manual for precision cutting machine Info! M6 bolts glued with VBA 2M70 (Meusburger)! Approved on: 23/02/2017 Approved by: M. Kieble...
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Page 20: Grinding Spindle / Cutting Wheel
Page Documentation 20 / 43 Operating manual for precision cutting machine 4.7 Grinding spindle / cutting wheel 300.00.00408 (1x) 300.00.00050 (1x) 300.00.00052 (1x) Grinding spindle sleeve Disc flange, inside Threaded ring 300.00.00048 (1x) 300.00.00055 (1x) 10) 300.00.00182 (1x) Grinding spindle shaft Washer Toothed belt pulley T5 Z19 300.00.00053 (1x) -
Page 21: Grinding Spindle / Cup Wheel
Page Documentation 21 / 43 Operating manual for precision cutting machine 4.8 Grinding spindle / cup wheel 300.00.00223 (1x) 300.00.00045 (1x) Fitting key (1x) 13) Hardened cylinder pin (1x) Disc flange inside, left-hand Grinding spindle sleeve DIN 6885 A4x4x18 ISO 8734-5x16 thread 10) 050.31.015 (2x) 14) 050.01.2887 (1x) -
Page 22: Rocker Bearing
Page Documentation 22 / 43 Operating manual for precision cutting machine 4.9 Rocker bearing 300.00.00359 (1x) 300.00.00454 (1x) Cylinder pin (1x) (pivot) Spindle bearing Cover sheet ISO 8735-16x32 050.31.911 (2x) 300.00.00146 (2x) Tapered roller bearing DIN 720 Washer SKF 32004X 300.00.00004 (2x) 050.01.3010 (1x) Rubber ring Ø3 5x2 0x3... -
Page 23: Spindle Bearing
Page Documentation 23 / 43 Operating manual for precision cutting machine 4.10 Spindle bearing 300.00.00357 (1x) Cylinder pin (2x) 050.01.2896 / DIN 961 Base holder ISO 8735-6x30 Hex bolt M8x1 x 35 300.00.00358 (1x) Cylinder pin (1x) 050.01.2897 / DIN 934 Top section holder ISO 8734-8x30 Hex nut M8x1... -
Page 24: Technical Data
Page Documentation 24 / 43 Operating manual for precision cutting machine 4.11 Technical Data Weight 120 kg Dimensions (L x W x H) 970 x 540 x 520 mm Electrical connection 2x 400 V Motor power, cutting 0.75 kW Motor power, grinding 0.37 kW Cutting wheel speed 10700 rpm... -
Page 25: Operation
Page Documentation 25 / 43 Operating manual for precision cutting machine 5. Operation 5.1 Setting up the machine: (1) Device foot • Place the machine on a level surface (e.g., substructure GMT 60002 or work bench). • Make sure that the machine is only standing on its four legs. •... -
Page 26: Machine Connections
Page Documentation 26 / 43 Operating manual for precision cutting machine 5.2 Machine connections: Cekon plug 3A mounting case Threaded connection G 230V/16A 50Hz for ¼“ for coolant supply 400V/16A 50Hz with coolant pump phase inverter Note! When you first turn on the machine, make sure the grinding wheel has the correct direction of rotation. -
Page 27: Controls And Displays
Page Documentation 27 / 43 Operating manual for precision cutting machine 5.3 Controls and displays The machine has the following controls and displays: (1) Digital display preset to - millimetre division (2) Control for setting and configuring the display - please observe separate instructions from the Fagor company (3) Cutting wheel on/off toggle switch (4) Acknowledge emergency stop illuminated pushbutton... - Page 28 Page Documentation 28 / 43 Operating manual for precision cutting machine Dressing (9) Adjusting screw for dressing the cup wheel Caution! Set only when the motor is running, otherwise the belt breaks! (10) Rocker mechanism Approved on: 23/02/2017 Approved by: M. Kieble...
- Page 29 Page Documentation 29 / 43 Operating manual for precision cutting machine (11) Workpiece clamping lever (12) Clamping prism (13) Support prism (14) Stop shaft (15) Fixing screw for the stop shaft (16) Carriage (17) Clamping lever for carriage (18) Fine adjustment for carriage Approved on: 23/02/2017 Approved by: M.
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Page 30: Switching On
Page Documentation 30 / 43 Operating manual for precision cutting machine 5.4 Switching on (1) Connect the machine to the 400V/AC power supply (2) Turn main switch (8) to position "I" (3) Enable the drives by pressing the illuminated pushbutton (4). When the drives are enabled it lights up blue (4) Turn toggle switch to the right for cut-off grinding and/or surface grinding (3)/(5). -
Page 31: Referencing "Obtaining Zero Position
Page Documentation 31 / 43 Operating manual for precision cutting machine 5.8 Referencing "obtaining zero position" Switch on the grinding wheel (see 5.4) Release the carriage clamp with the clamping lever (17). Adjust the stop shaft (14) by releasing the two fixing screws (15) on the prism. -
Page 32: Emergency Stop
Page Documentation 32 / 43 Operating manual for precision cutting machine 5.11 Emergency stop (1) The emergency stop (6) can be pressed at any time and switches off the power to the drives. (2) The green lights of the toggle switch (3)/(5) of the grinding wheels and the blue lights on the illuminated pushbutton (4) go out. -
Page 33: Care And Maintenance
The retaining ring and the washer are removed for this, and the thread is oiled with VLS 250 (Meusburger). Then the washer and the retaining ring are re-inserted. Caution: Only adjust the cup wheel when the motor is... - Page 34 Page Documentation 34 / 43 Operating manual for precision cutting machine Diamond setting for dressing the cup wheel (with adjustment plate) 0.15mm Disassemble the right disc cover! 0.1mm To set the dressing diamond to the desired position relative to the cutting wheel, the adjustment plate (optional) is screwed on to the spindle instead of the cutting wheel.
- Page 35 Page Documentation 35 / 43 Operating manual for precision cutting machine Replacing the grinding wheel (cutting wheel/cup wheel) Function: (Fig. 1) Disassemble the front covers. (Fig. 2) Hold the hex key sw5 and loosen the 2-punched disk with its corresponding angled key to replace the grinding wheels.
- Page 36 Page Documentation 36 / 43 Operating manual for precision cutting machine Adjusting the angle of the drive console in the Z-axis Release the M10 (4x) bolts from the top and adjust the lateral M8 (2x) bolts to adjust the angle in the Z-axis Pivot Adjusting the angle of the drive console in the Y-axis M8x1...
- Page 37 Page Documentation 37 / 43 Operating manual for precision cutting machine Transporting the machine 300.00.00458 Transport rod Screw in the handling aids then lift using safe and suitable load handling equipment. Approved on: 23/02/2017 Approved by: M. Kieble...
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Page 38: Spare Parts List
050.01.2718 Ball linings 300.00.00174 Length adjustment 050.01.2713 Clamping lever 300.00.00409 Cutting wheel grinding spindle 050.01.2972 Standard cutting wheel Meusburger V72710 Ø100x1xØ20 (VP. 10 pcs) 300.00.00407 Cup wheel grinding spindle 050.01.2971 Cup wheel Meusburger V72810 Ø100x50xØ20 050.01.2746 Toothed belt (cutting wheel) Approved on: 23/02/2017 Approved by: M. - Page 39 Page Documentation 39 / 43 Operating manual for precision cutting machine 050.01.2747 Toothed belt (cup wheel) 060.07.051 Motor (cutting wheel) 060.07.050 Motor (cup wheel) 060.30.904 Innova 10I-B display 060.30.905 Glass scale MKT 37 050.01.2928 Pressure spring 20 x 64,20 Wire Ø2.8mm 300.00.00050 Disc flange, inside (cutting wheel)
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Page 40: Accessories
050.01.2892 Control spring Ø10x 35.3x Ø1.4 (clamping prism) 300.00.00458 Transport rod 8. Accessories Meusburger V 32860 / 35 / 180 / A Two-hole nut driver, straight 050.01.2961 Meusburger V 32860 / 35 / 200 / C Two-hole nut driver, angled 050.01.2962... - Page 41 Page Documentation 41 / 43 Operating manual for precision cutting machine Meusburger V 30030 / 5 / 150 Hex wrench SW 5x150 050.01.2973 300.00.00458 Transport rod Approved on: 23/02/2017 Approved by: M. Kieble...
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Page 42: Declaration Of Conformity
Machine number 300.00.00550 Project number M8304 Trade designation GMT 6000 precision cutting machine Order M8304 Function Either the cutting wheel and/or the cup wheel are driven by two three-phase asynchronous motors to cut or surface grind the workpiece. The workpiece (e.g. ejector or punching die) is fixed by a spring- loaded stop prism and positioned by a stop. -
Page 43: Fault Report Fax
Page Documentation 43 / 43 Operating manual for precision cutting machine Fault report fax Company: Date: Street: Tel.: Town/City: Fax: Department: Created by: Repair order to DPM Telefax No.: +49 (0)7565 940 850 DPM Machine No.:________ . ________ . _________ The following listed faults/errors have occurred: Description of fault: Technician is requested:...
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