Table of Contents
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Harrison Hydra-Gen
Hydraulic Driven AC Generator System
Operation and Installation Guide
For Harrison Hydra-Gen Model(s):
15.0 NCM – 16F
20.0 NCM – 16F
(01-31-2013) - Spec. B
For technical assistance contact:
Harrison Hydra-Gen, Ltd.
14233 West Rd.
Houston, Texas 77041
(281) 807-4420 Ph.
(800) 723-3334 Toll
(281) 807-4815 Fax
www.harrisonhydragen.com
®
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Table of Contents
Summary of Contents for Harrison Hydra-Gen
- Page 1 Harrison Hydra-Gen ® Hydraulic Driven AC Generator System Operation and Installation Guide For Harrison Hydra-Gen Model(s): 15.0 NCM – 16F 20.0 NCM – 16F (01-31-2013) - Spec. B For technical assistance contact: Harrison Hydra-Gen, Ltd. 14233 West Rd. Houston, Texas 77041 (281) 807-4420 Ph.
- Page 2 WARRANTY REGISTRATION CARD Keep top section for your permanent records. DATE OF PURCHASE GENERATOR MODEL SERIAL NUMBER PUMP MODEL NUMBER SERIAL NUMBER WHERE PURCHASED ADDRESS CITY, STATE, ZIP IMPORTANT: A completed warranty registration card (form no. WR-1 below) is required for the fulfillment of any warranty service.
- Page 3 Please cut card along dotted line, fold, and secure with tape before mailing. CUT HERE...
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Page 4: Table Of Contents
TABLE OF CONTENTS Warranty Registration Card ....................... ii Table of Contents........................iv Table of Figures ...........................v Safety Precautions ........................1 General Safety .............................1 Electrical Shock ...........................1 Moving Parts ............................2 Hydraulic Fluid Under Pressure ......................2 Clean Unit And Surrounding Area .....................2 Introduction ..........................3 About this Manual ..........................3 Parts &... -
Page 5: Table Of Figures
Maintenance ..........................24 Appendix...........................25 Manufacturer’s Limited Warranty ....................25 Accessories ............................26 Generator Display & Meter Kit ......................27 Oil resrvior filter assembly ......................... 28 TABLE OF FIGURES Figure 1: Generator Tray Dimension Drawing ..................7 Figure 2: Reservoir Dimension Drawing .....................7 Figure 3: 80cc Kawasaki Pump ........................8 Figure 4: Air Gun Projectile Cleaner ......................9 Figure 5: Hydraulic Fluid Selection Graph ....................9... -
Page 6: Safety Precautions
SAFETY PRECAUTIONS GENERAL SAFETY WARNING! • Electrical equipment and moving parts present THIS SYMBOL WARNS IMMEDIATE HAZARDS OR UNSAFE PRACTICES WHICH WILL potential hazards that may result in serious RESULT IN SEVERE PERSONAL INJURY OR personal injury. Take care in following these DEATH. -
Page 7: Moving Parts
MOVING PARTS CLEAN UNIT AND SURROUNDING AREA • Avoid moving parts when working on the unit. • Keep the unit and surrounding area clean. • Do not wear loose clothing when working around Remove all accumulated grease and oil from the •... -
Page 8: Introduction
SYSTEM OVERVIEW This manual covers the specifications, installation, Harrison Hydra-Gen hydraulic generators operation, and maintenance of your Harrison Hydra- comprised of several components. A general Gen hydraulic generator. hydraulic and electrical component overview for our generator is described below. •... -
Page 9: Generator Ordering Code
GENERATOR ORDERING CODE... -
Page 10: Hydraulic Pump Ordering Code
HYDRAULIC PUMP ORDERING CODE... -
Page 11: Specifications
SPECIFICATIONS UNIT DIMENSIONS AND WEIGHTS TRAY 15.0KW 20.0KW RESERVOIR Height 18.63" 18.63" 13.9" Width 16.15" 16.15" 19" Length 43.38" 43.38" 9.3" Weight 350 lbs 384 lbs Max KW Amps @ 120V Amps @ 240V Power Required 34 HP 44 HP Max System 3900 PSI 4600 PSI... -
Page 12: Dimension Drawings
DIMENSION DRAWINGS Figure 1: Generator Tray Dimension Drawing Figure 2: Reservoir Dimension Drawing... -
Page 13: Hydraulic Pump Information
Maximum Input Torque 295 ft. lbs Pump Shaft SAE “C” Spline or Keyed Maximum Pressure 5200PSI Rotation CW or CCW Maximum Vacuum 10.0 in. Hg. † Note: Consult Harrison Hydra-Gen factory for pump speeds above 3000 rpm. Figure 3: 80cc Kawasaki Pump... -
Page 14: Installation Guide
Read the entire manual and Harrison Hydra-Gen, Ltd. recommends a premium option instructions before installation. anti wear hydraulic oil to be used in the generator system. Dextron III does not fall in this category. -
Page 15: Hydraulic Pump Mounting
climates, the oil must not have a rating higher than this option for constantly engaged PTOs since it 4600 SUS. Conditions that allow the fluid to drop in greatly reduces maintenance time. temperature causing the viscosity to be higher than MAINTENANCE CONSIDERATIONS 930 SUS will require warm up procedures before using the system. -
Page 16: Pump Mounting Locations
PUMP MOUNTING LOCATIONS Pump mounting varies with each application and pump used. Mounting options include mounting directly to the PTO or to the transmission. Ensure you are using the correct PTO ratio so the pump operates at the correct rpm. CAUTION! FAILURE TO PROPERLY ISOLATE THE PUMP FROM... -
Page 17: Soft Start Wiring
activates 3 seconds after the PTO has been SOFT START WIRING engaged. If there are any secondary or remote Pumps equipped with a soft start valve require a time switches, be sure that they cannot be activated delay relay. Install the relay to activate the soft start prior to 3 seconds of PTO engagement. -
Page 18: Generator Tray Mounting And Airflow
SUPPLY THE GENERATOR TRAY WITH ENOUGH it will destroy the electrical components unless it is FRESH AIR AT THE INLET. ALSO, THE HOT completely dried before use. Contact the Harrison EXHAUST AIR NEEDS AN ADEQUATE OUTLET factory for more information. -
Page 19: Hydraulic Reservoir Mounting
Max Operating Pressure: 250 psi -40°F - +200°F Temperature Rating: Harrison Hydra-Gen standard hose sizing is #16 Approved Examples: hose for the pump suction inlet, #8 hose for the SAE100R3, SAE100R1A, and SAE100R1AT pump pressure outlet and #8 or #6 for pump case Route from the pump case to the generator tray case drain, depending on model. -
Page 20: Key Points
DO NOT USE A PRESSURE HOSE THAT IS NOT hose length is 20ft or longer, increase the hose RATED FOR VACUUM FOR THE SUCTION HOSE. diameter. Contact the Harrison factory for a recommendation. The standard pump for our generator is rated with •... -
Page 21: Plumbing Diagrams
PLUMBING DIAGRAMS Figure 10: NCM Plumbing Diagram... -
Page 22: Hydraulic Circuit Diagram
HYDRAULIC CIRCUIT DIAGRAM HYDRAULIC CIRCUIT MANIFOLD/MOTOR ASSEMBLY PUMP ASSEMBLY 12 VDC CHECK VALVE FILTER COOLER COOLER Figure 11: Hydraulic Circuit Diagram... -
Page 23: Display Meter Mounting
3. A buzzer must be connected for the audible DISPLAY METER MOUNTING alarm. Refer to the Electrical Wiring Diagram at Each Harrison Hydra-Gen generator is shipped with a the end of this chapter for details. meter display. This meter displays output voltage, frequency, and current. -
Page 24: Electrical Connections
Generators mounted permanently on a mobile vehicle ELECTRICAL CONNECTIONS must be grounded securely to the vehicle frame. In All wiring must meet applicable local, state, and addition, the neutral conductor of the generator federal electrical codes. Accordingly, have a output must be grounded at the generator only. qualified electrician install and inspect the wiring. -
Page 25: Figure 15: Electrical Circuit Diagram
GRN (GND) WHT (N) Customer Output RED (L2) Connection BLK (L1) SO CORD Transformer 12-Pin To Meter Hour Cut for 12-Pin Meter 60Hz BRW/BLK Connector BLU/BLK F+ F- Hz Hz 4 3 VAR VAR BRW/BLK BRW/BLK ORG/BLK Oil Temp. By-Pass AVR Module BLU/BLK BLU/BLK... -
Page 26: Operator's Guide
OPERATOR’S GUIDE 1. Ensure all loads have been disconnected and the BEFORE STARTING main line circuit breaker is in the OFF position. Perform the applicable pre-operational service checks 2. Transfer the filtered oil into the reservoir using a presented in this section before starting the system, clean funnel. -
Page 27: Frequency Adjustment
a leak persists, turn off the system and check the CAUTION! condition of the mating flare. If the flare is deformed or damaged, replace it and begin the BEFORE PROCEEDING, TURN OFF THE LOAD bleeding process from the beginning. ON THE GENERATOR SYSTEM AND VERIFY THAT PUMP WITHIN... -
Page 28: Normal Operation
NORMAL OPERATION METER DISPLAY MODULE Before operation of the system, always check the The FRC generator display module is designed to fluid level in the reservoir. Keep the generator display AC generator data per NFPA 1901. system, cooling surfaces, and cooler fins clean. Keep Integrated warnings can alert the operator if a critical hydraulic oil stored in dust-tight containers. -
Page 29: Maintenance
MAINTENANCE Very little routine maintenance is required with a Harrison hydraulic generator. It consists primarily of Visually inspect the generator for debris or greasy changing the oil and filter and performing a visual soil build-up. This can impede airflow and cause inspection of the generator tray. -
Page 30: Appendix
Must be registered within thirty (30) days of initial startup on FORM NO. WR-1, to be provided and completed by the seller. (2) Harrison’s sole liability and Purchaser’s sole remedy for a failure of goods under this warranty and for any and all other claims arising out of the purchase and use of the goods, including negligence on the part of the manufacturer, shall be limited to the repair or replacement of the product, at Harrison’s option, of the parts that do not conform to this warranty,... -
Page 31: Accessories
ACCESSORIES Description Part Number Supplier Phone Number Air gun hose cleaning system UC-EL-1-1/4” Ultra Clean (800) 791-9111 Technologies Spline lubricant, grease gun tube 379831 Chelsea (662) 895-1101 WO206-2200 Harrison Hydra-Gen (800) 723-3334 il Reservoir Filter Element... -
Page 32: Generator Display & Meter Kit
GENERATOR DISPLAY & METER KIT FRC Meter Display Package Harrison Hydra-Gen Part Number: FR800-4812 The FRC meter kit consists of the following components: Qty. Description Display Unit Alarm Buzzer Voltage Transformer Oil Temperature Sensor Current Transformer... -
Page 33: Oil Resrvior Filter Assembly
OIL RESRVIOR FILTER ASSEMBLY CAP BOLTS FILTER CAP QTY 4 O-RING 63.09 X 3.53-NBR-70 FILTER ELEMENT WO206-2200 Filter Assembly * FILTER ASEMBLY PART# WO990-110 Part #WO206-1100 O-RING 22 X 3.5-NBR-70 ELEMENT SHIELD FILTER HOUSING O-RING 82.14 X 3.53-NBR-70...