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Summary of Contents for Intelligent Charging NSN 6130-99-391-3441
- Page 1 NSN 6130-99-391-3441 (TS1340+) Battery Charger Analyser : Operator Manual NSN 6130-99-391-3441 (TS1340+) BATTERY CHARGER ANALYSER OPERATOR MANUAL Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 1 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17...
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Page 2: Table Of Contents
17 Status Display........................68 18 Display Brightness Control......................68 19 Charge And Test Current Specifications...................69 19.1 Charge Mode........................69 19.2 Test Mode........................70 19.3 Accuracy.........................71 Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 2 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17... -
Page 3: Manual Revision History
Added the installed battery library to the manual. 27-07-2010 Added information about the "CRASHED" message. 03-01-2013 Added calibration set up diagram. 21-07-2015 Formatting changes. Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 3 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17... -
Page 4: Equipment Description
When the maximum heat value is reached the TS1340+ will stop charging or testing and inform the operator by the display and audible alarm. Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 4 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17... - Page 5 This is achieved by connected a standard ASCII compatible serial printer to the relevant connector on the TS1340+. Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 5 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17...
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Page 6: Battery Charger Analyser Ts1340+ Overview
R E S U L T S L A S T C H A R G E T E S T Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 6 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17... - Page 7 N U M B E R The desired function is selected as shown above and subsequently accessed by pressing key. Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 7 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17...
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Page 8: Numeric Data Input
Black plug to Black Socket and Red plug to Red socket. Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 8 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17... - Page 9 Specialist lead sets are available by request to suit many battery types. Please contact Intelligent Charging for prices and availability. Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 9 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17...
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Page 10: Battery Discharge Operation
Hour If the battery under test fails with by falling to the trip voltage after 55 minutes then it's Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 10 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17... -
Page 11: Starting A Capacity Test
6 1 4 0 - R E - E N T E R C O N F I R M Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 11 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17... -
Page 12: Capacity Test Termination
C H A R G E / T E S T U S I N G N S N N U M B E R Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 12 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17... -
Page 13: Battery Charge Operation
This value is optional and should be set to zero if not required. Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 13 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17... - Page 14 Optionally the falling charge current rising to a value greater than the current threshold (e). Optionally the charger unable to reach the target battery voltage with the preset time (f). Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 14 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17...
- Page 15 REDUCE CHARGE CURRENT CHOVER EXP THRESHOLD MIN AMPS INCREASE > THRESHOLD CHARGE AMPS < MIN AMPS THRESHOLD MIN AMPS Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 15 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17...
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Page 16: Lead Acid Constant Current Charge
Typical Charge Times would be: Battery OCV Approximate Charge Time Hours Capacity 25.8V 100% 25.5V 25.2V 5.5H 24.8V 24.6V 9.5H Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 16 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17... - Page 17 CONSTANT CURRENT CHARGE PROCESS FLOW START READ BATTERY OPEN CIRCUIT VOLTAGE CALCULATE CHARGE DURATION MAINTAIN CHARGE CURRENT TIME COMPLETED COMPLETE OVERVOLT REACHED OVERVOLT Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 17 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17...
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Page 18: Alkaline 0.1C & 0.2C Charge
44A/H battery this would be set to 4.4A or 8.8A respectively d) Additional Charge Time This time defines the additional charge time upon the target voltage being achieved. Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 18 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17... - Page 19 VOLTAGE REACHED TIME > 24H T > 24H MAINTAIN CHARGE CURRENT EXCEEDED OVERCHARGE VOLTAGE OVERVOLTAGE ADDITIONAL TIME EXPIRED COMPLETE Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 19 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17...
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Page 20: Alkaline Two And Three Step Charge
For each step a value of time for the duration of the charge must be set. Battery Overcharge Voltage This voltage is the setting, which defines when the battery has reached an overcharged state. Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 20 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17... - Page 21 TWO STEP OVERVOLT COMPLETE REACHED MAINTAIN STEP #3 CURRENT OVERVOLT STEP #3 TIME COMPLETED THREE STEP COMPLETE OVERVOLT REACHED OVERVOLT Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 21 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17...
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Page 22: Charging Lead Acid (Pb) Batteries
C H O V E R 1 . 0 H C T H S H 1 . 0 A Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 22 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17... - Page 23 0 . 0 0 A 0 . 0 0 H END OF ACTIVE RUN BATTERY BATTERY TIME ELAPSED CHARGE INDICATOR VOLTAGE CURRENT CURRENT Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 23 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17...
- Page 24 0 . 0 0 A 0 . 0 0 H OPEN CIRCUIT ACTIVE RUN BATTERY BATTERY TIME ELAPSED BATTERY INDICATOR VOLTAGE CURRENT VOLTAGE Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 24 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17...
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Page 25: Charging Nickel Cadmium (Nicd) Batteries
B A T T E R Y C A P A C I T Y T E S T Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 25 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17... - Page 26 0 . 0 0 A 0 . 0 0 H CURRENT STAGE ACTIVE RUN BATTERY BATTERY TIME ELAPSED INDICATOR IN PROGRESS VOLTAGE CURRENT Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 26 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17...
- Page 27 0 . 0 0 A 0 . 0 0 H CURRENT STAGE ACTIVE RUN BATTERY BATTERY TIME ELAPSED IN PROGRESS INDICATOR VOLTAGE CURRENT Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 27 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17...
- Page 28 0 . 0 0 A 0 . 0 0 H ACTIVE RUN CURRENT BATTERY BATTERY TIME ELAPSED INDICATOR VOLTAGE CURRENT CHARGE STAGE Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 28 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17...
- Page 29 3 6 . 0 V A D D C H G T I M E 2 . 0 H Press Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 29 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17...
- Page 30 0 . 0 0 A 0 . 0 0 H ACTIVE RUN CURRENT BATTERY BATTERY TIME ELAPSED INDICATOR VOLTAGE CURRENT CHARGE STAGE Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 30 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17...
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Page 31: End Of Process Conditions
If the current should rise above the current threshold value then the charge will terminate, and the battery is deemed to be faulty. A B O R T E D Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 31 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17... - Page 32 This condition will occur in constant voltage charge mode, if the battery voltage is approximately 8.0V or more above the constant voltage set point. Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 32 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17...
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Page 33: Report Of Crashed Message
Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 33 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17... -
Page 34: Preview Previous Test Results
DISPLAYS THE REASON THE LAST TEST WAS TERMINATED The display will show this information until any key on the keypad is pressed. Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 34 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17... -
Page 35: Printing Previous Results
TARGET VOLTAGE: 30.0V CHARGE CURRENT: 8.0A ADDITIONAL TIME: 2.0H TERMINATED BY: USER ABORTED END VOLTAGE: 0.0V END TIME: 0.09H Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 35 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17... -
Page 36: Entering Or Correcting Time Of Day And Date
For a period of two seconds before reverting back to the Date and Time entry screen whereby the correct data can be entered. Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 36 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17... -
Page 37: Creating Or Modifying Custom Library Entry
Press At this point the display will ask for battery type. Follow the instructions according to type as follows: Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 37 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17... -
Page 38: Creating Lead Acid (Pb) Library Entry
E N T R Y W R I T T E N M E M O R Y Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 38 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17... -
Page 39: Creating Nickel Cadmium (Nicd) Library Entry
. x H Type in the overcharge voltage then and then the additional charge time followed by Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 39 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17... - Page 40 Type in the step 3 amps then and then the charge time followed by battery charger will then display the following: Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 40 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17...
- Page 41 M E M O R Y The display will then return to the main menu, where this new battery can now be selected. Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 41 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17...
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Page 42: Default Battery Library
CC CHG 0.0A TIME 0.0H OCHGV 0.0V CVCHG 28.8V TIME 6.0H MAXA 15.00A CHEND 0.25A THRH 1.0A C/V CHOVER 0.0H Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 42 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17... - Page 43 1.0H TRIP 10.0V CC CHG TIME OCHGV CVCHG 14.5V TIME 8.0H MAXA 20.0A CHEND 0.25A THRH 1.0A C/V CHOVER Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 43 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17...
- Page 44 TIME 1.0H TRIP 3.3V CC CHG TIME OCHGV CVCHG 4.85V TIME 4.0H MAXA 2.0A CHEND 0.25A THRH C/V CHOVER Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 44 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17...
- Page 45 1.0H TRIP 5.0V CC CHG TIME OCHGV CVCHG 7.25V TIME 4.0H MAXA 2.0A CHEND 0.25A THRH 1.0A C/V CHOVER Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 45 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17...
- Page 46 1.0H TRIP 10.0V CC CHG TIME OCHGV CVCHG 14.5V TIME 8.0H MAXA 20.0A CHEND 0.25A THRH 1.0A C/V CHOVER Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 46 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17...
- Page 47 TIME SET BY T.V. OCHGV 40.0V CVCHG 29.0V TIME 6.0H MAXA 20.0A CHEND 0.25A THRH 1.0A C/V CHOVER 1.5A Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 47 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17...
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Page 48: Lead Acid User Battery Library
MAKE/MODEL NOMINAL VOLTAGE CUSTOM _____________ TEST TIME TRIP CC CHG TIME OCHGV CVCHG TIME MAXA CHEND THRH C/V CHOVER Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 48 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17... -
Page 49: Nickel Cadmium (Nicd) Batteries
FIRST STEP SECOND STEP 7.0A TIME 2.0H 1.4A TIME 5.0H 3STEP FIRST STEP SECOND STEP THIRD STEP TIME TIME TIME Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 49 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17... - Page 50 FIRST STEP SECOND STEP 25.0A TIME 2.0H 5.0A TIME 5.0H 3STEP FIRST STEP SECOND STEP THIRD STEP TIME TIME TIME Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 50 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17...
- Page 51 TIME 2.0H 8.0H TIME 2.5H 3STEP FIRST STEP SECOND STEP THIRD STEP 18.0A TIME TIME 2.0H 4.0A TIME 5.0H Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 51 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17...
- Page 52 CHG 0.2C ADDLTM 2STEP FIRST STEP SECOND STEP TIME TIME 3STEP FIRST STEP SECOND STEP THIRD STEP TIME TIME TIME Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 52 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17...
- Page 53 ADDLTM 4.0H 2STEP FIRST STEP SECOND STEP TIME TIME 3STEP FIRST STEP SECOND STEP THIRD STEP TIME TIME TIME Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 53 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17...
- Page 54 ADDLTM 4.0H 2STEP FIRST STEP SECOND STEP TIME TIME 3STEP FIRST STEP SECOND STEP THIRD STEP TIME TIME TIME Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 54 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17...
- Page 55 TIME 2.0H 4.0A TIME 5.0H 3STEP FIRST STEP SECOND STEP THIRD STEP 10.0 20.0A TIME TIME 4.0A TIME 5.0H Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 55 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17...
- Page 56 TIME 2.0H 2.3A TIME 5.0H 3STEP FIRST STEP SECOND STEP THIRD STEP 5.75 11.5A TIME TIME 2.3A TIME 5.0H Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 56 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17...
- Page 57 ADDLTM 4.0H 2STEP FIRST STEP SECOND STEP TIME TIME 3STEP FIRST STEP SECOND STEP THIRD STEP TIME TIME TIME Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 57 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17...
- Page 58 TIME 2.0H 4.0A TIME 5.0H 3STEP FIRST STEP SECOND STEP THIRD STEP 10.0 20.0A TIME TIME 4.0A TIME 5.0H Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 58 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17...
- Page 59 TIME 2.0H 2.3A TIME 5.0H 3STEP FIRST STEP SECOND STEP THIRD STEP 5.75 11.5A TIME TIME 2.3A TIME 5.0H Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 59 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17...
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Page 60: Nickel Cadmium User Battery Library
CHG 0.2C ADDLTM 2STEP FIRST STEP SECOND STEP TIME TIME 3STEP FIRST STEP SECOND STEP THIRD STEP TIME TIME TIME Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 60 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17... -
Page 61: Printing Ts1340+ Library
1.30A 7.0H 2:CHG 0.00A 0.0H OCHGV 35.00V 3STEP 1:CHG 0.00A 0.0H 2:CHG 0.00A 0.0H 3:CHG 0.00A 0.0H OCHGV 35.00V Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 61 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17... -
Page 62: Calibration
Press to begin the calibration procedure else press to abort the calibration process and return to the main menu. Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 62 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17... - Page 63 The display will then return to the main menu. Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 63 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17...
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Page 64: Internal Electrical Tests
P R E S S K E Y C O N T I N U E ..Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 64 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17... - Page 65 P R E S S K E Y C O N T I N U E ..Press Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 65 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17...
- Page 66 S W I T C H C H E C K 1 2 V S W I T C H Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 66 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17...
- Page 67 Any of the tests failing is indication of a fault and the equipment must be rendered unserviceable and either returned to the manufacturer or agent for repair. Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 67 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17...
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Page 68: Status Display
3 or 4 when the charger is idle or performing a charge/test. Once the level is set it will be remembered next time the unit is powered on. Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 68 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17... -
Page 69: Charge And Test Current Specifications
For Battery Voltage Equal or Greater than 19V Maximum current Cut-off Voltage Current drop per V thereafter 25A - Both Models 40.15V Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 69 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17... -
Page 70: Test Mode
So for upper (starting) voltages we must de-rate as follows: - Max Current Max Voltage De-rating per 1V thereafter 1.7A Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 70 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17... -
Page 71: Accuracy
Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 71 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17... - Page 72 NSN 6130-99-391-3441 (TS1340+) Battery Charger Analyser : Operator Manual This page is intentionally left blank. Doc: DWG1030-25-R11 TS1340+ Operators manual.odt Page 72 of 72 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17...