If the speed meter is not working on an ODES Raider, you should first check for a blown fuse. Check all the fuses and replace any that are blown with a new fuse of the specified amperage. Be sure to turn off the main switch before checking or replacing a fuse to prevent accidental short-circuiting.

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Summary of Contents for ODES UTVS Raider

Page 2 WARNING ● Operation of this UTV by anyone under the age of 16 may increase the risk of severe injury or death!!! This vehicle can roll if not driven properly!!! ● Adult supervision is always required. ● Anyone under the age of 16 may NOT operate this UTV. ●...
Page 3 INTRODUCTION Dear Valued ODES Customer, Congratulations and thank you for choosing to become a part of our ODES family with the purchase of your new ODES UTV. We have designed this vehicle with you, the customer, in mind, providing you with great power, stability, and functionality with your UTV.
Page 4 All information in this manual is based on the latest product data and specifications available at the time of printing. ODES, the Manufacture of this UTV, reserve the right to make product changes and improvements, which may effect the illustrations, layout, or explanations without notice.
Page 5: Table Of Contents
Table of Contents PAY ATTENTION TO YOUR SAFETY································································ GUIDELINES ON SAFE DRIVING···································································· INTRODUCTION··························································································· IMPORTANT MANUAL INFORMATION······························································ IMPORTANT NOTICE···················································································· HOW TO IDENTIFY YOUR UTV······································································· Vehicle identification and description··························································· Vehicle identification numbers···························································· 19 Vehicle Identification Number and Engine Location································· 20 Vehicle description·········································································· Location of the warning and specification labels·············································...
Page 6 CONTROL FUNCTIONS················································································· Key switch····························································································· Indicators & Display················································································· Odometer······················································································ Functions switch············································································· Km/h & mph mode change································································ Other indicator lights········································································ Switches································································································ Horn switch···················································································· Headlight Switch············································································· Indicator switch··············································································· Emergency switch··········································································· Over Rider switch············································································ On–Command four-wheel drive and differential gear lock switches············ Auxiliary DC jack····················································································· Radio features························································································...
Page 7 Fuel tank cap·························································································· Seats···································································································· Seat belts······························································································ Tilt Steering···························································································· Cup Holders··························································································· Passenger Handholds·············································································· Glove compartment·················································································· 61 Footrests······························································································· Side Nets······························································································· Shoulder Guards····················································································· Cargo bed······························································································ Front and rear shock absorber adjustment···················································· Trailer hitch bracket·················································································· 65 Are you ready to drive······································································ Protective apparel··········································································· Helmets and eye protection······························································· Additional riding gear·······································································...
Page 8 Pre-drive Inspection········································································· Safe driving precautions············································································ 72 Off-road use only············································································· 72 Keep hands and feet on controls························································· 73 Control speed················································································· Take Pre-Caution on Unfamiliar or Rough Terrain····································· Do Not Perform Stunts······································································ 75 Parking Adjustment········································································· Gear Shift Adjustment··············································································· PRE-OPERATION CHECKS············································································ Front and rear brakes··············································································· Brake fluid leakage·········································································...
Page 9 Switches································································································ Tires····································································································· OPERATION································································································ Starting a cold engine·············································································· Jump-starting·························································································· 87 Warming up···························································································· Drive select lever operation and reverse driving············································· Shifting: Neutral to High and High to Low·············································· 89 Shifting: Neutral to Reverse······························································· Engine break-in·············································································· Parking································································································· Parking on a slope··················································································· Accessories and loading··········································································· Accessories···················································································...
Page 10 Braking································································································· Going uphill···························································································· Going downhill························································································ Crossing through shallow water·································································· Riding over rough terrain··········································································· 106 Riding in brush or wooded areas·································································· Encountering obstacles on the trail······························································ PERIODIC MAINTENANCE AND ADJUSTMENT················································· Owner's manual and tool kit······································································· Periodic maintenance/lubrication································································ Hood upper cover open············································································· 113 Hood upper cover close············································································...
Page 11 Blown Fuses··························································································· Fuse replacement··········································································· Replacing a headlight bulb········································································· 123 Tail/brake light bulb replacement································································· 126 Troubleshooting······················································································ Troubleshooting charts············································································· Starting problems or poor engine performance······································· 129 Engine overheating·········································································· 130 Fault codes···························································································· Read fault code··············································································· Clear fault code··············································································· CLEANING AND STORAGE············································································ NOISE REGULATION···················································································· SPECIFICATIONS·························································································...
Page 12: Pay Attention To Your Safety
PAY ATTENTION TO YOUR SAFETY This section presents some of the most important information and recommendations to help you ride your UTV safely. Please read these pages. This section also includes information about the location of safety labels on your UTV. Important safety information Your UTV can provide many years of service and fun if you take responsibility for your own safety, others around you, and understand the challenges you can meet...
Page 13 vehicle! We also recommend wearing protective boots, gloves, and other protective gear. Off-road use only Your UTV is designed for OFF-ROAD use only. The tires are not made for pavement, and the UTV does not meet the specifications required for use on public roads. Take time to learn &...
Page 14 Ride within your limits Pushing the limits is another major cause of UTV accidents. Never attempt to ride beyond your personal abilities or faster than conditions warrant. Don’t drink and ride Drinking and riding can also cause potentially fatal accidents. Do not operate this vehicle if you have consumed any alcohol.
Page 15: Guidelines On Safe Driving
TIPS FOR SAFE DRIVING 1． Reduce speed when approaching any turns, hills, or bends. Once you have fully turned, gradually increase speed. 2． Be careful when passing any vehicle in front of you. 3． Check the brakes each time you ride to ensure they have not been cut during off-road riding or are too soft for full stopping capabilities.
Page 16: Introduction
INTRODUCTION This manual will provide you with a good basic understanding of the features and operation of this vehicle. It also includes basic maintenance and inspection procedures. If you have any questions regarding the operation or maintenance of your vehicle, please contact your dealer. ！WARNING Please read this manual carefully before operating this vehicle.
Page 17: Important Manual Information
IMPORTANT MANUAL INFORMATION FAILURE TO COMPLY WITH THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY OR DEATH. Particularly important information is distinguished in this manual by the following notations: The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Failure to follow WARNING instructions could result in severe injury or death to the vehicle operator, a bystander or a person inspecting or...
Page 18: Important Notice
IMPORTANT NOTICE ● This vehicle is designed and manufactured for off-road use only. The law to operate this vehicle on any public street, road, or highway prohibits it. ● Check the laws and regulations in your state before choosing where to operate this vehicle. It is illegal to operate this vehicle on public lands where certain vehicle sizes are prohibited.
Page 19: How To Identify Your Utv
HOW TO IDENTIFY YOUR UTV The main components of your vehicle are identified by different serial numbers. It may sometimes become necessary to locate these numbers for warranty purposes or to trace your vehicle in the event of it being lost or stolen. These numbers are required by the authorized UTV dealer to complete warranty claims properly.
Page 20: Vehicle Identification And Description
Vehicle identification and description Vehicle identification numbers Record your vehicle’s identification numbers and model label information in the spaces provided. Remove the spare key and store it in a safe place. Provided for assistance when ordering spare parts from our company or dealer or for reference in case the vehicle is stolen. Frame VIN: Engine Serial Number: - 19 -...
Page 21: Vehicle Identification Number And Engine Location
Vehicle Identification Number and Engine Location TYPICAL 1. VIN (Vehicle Identification Number on right side/under of the frame) 2. EIN (Engine Identification Number on left side/under of the crankcase) - 20 -...
Page 22: Vehicle Description
Vehicle description 1. Headlights 2. Front shock absorber assembly adjusting ring 3. Battery 4. Fuses 5. Brake fluid reservoir 6. Steering wheel adjustable support 7. Steering wheel 8. Fuel tank cap 9. Cargo bed - 21 -...
Page 23 10. Tail/brake lights 11. Driver seat 15. Passenger seat belt 12.Rear shock absorber assembly adjusting ring 13.Spark arrester 16. Driver seat belt 14. Passenger seat 17. Oil filter cartridge - 22 -...
Page 24 18. Mains switch 19. Auxiliary DC jack 20. 2WD-4WD switch 21. Combination switch（horn） 22. Combination switch（headlight） 23. Combination switch（Turning light） 24. USB interface 25. Indicators & Display 26. Radio 27. Hazard warning lamp switch 28. Reverse control switch 29. Combination switch 30.
Page 25: Location Of The Warning And Specification Labels
Location of the warning and specification labels - 24 -...
Page 26 - 25 -...
Page 27 Read and understand all the safety labels on your vehicle. They contain important operating and safety information. If any of them become lost or faded, contact your authorized dealer to have them replaced. （1）（2） - 26 -...
Page 28 （4）（3）（6）（7）（5） - 27 -...
Page 29 （7）（9）（8）（10） - 28 -...
Page 30 （11）（12）（13）（14）（14）（15）（16） - 29 -...
Page 31: Safety Information
SAFETY INFORMATION This off-highway utility vehicle handles differently from other vehicles including other UTVs, ATVs, Dune Buggies, Go Karts, or cars. SEVERE INJURY OR DEATH can result if you do not follow these instructions: ● Read this manual and all labels carefully and follow ALL operating procedures. ●...
Page 32 proper for the terrain, visibility, operating conditions, and your experience. ● Never attempt jumps or other stunts. ● Inspect your vehicle before each use to be sure it is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in this manual. ●...
Page 33 down a hill at high speed. ● Always check for obstacles before operating in a new area. ● Never operate the vehicle in fast flowing water or water deeper than the floorboards on this model. Wet brakes may have reduced stopping ability. Test your brakes after leaving water. If necessary, apply them several times to let friction dry out the linings.
Page 34 ! WARNING POTENTIAL HAZARD Otherwise, fuel may leak out of the carburetor Improper handling of gasoline. or fuel tank. Other sources of ignition such as WHAT CAN HAPPEN the pilot lights of water heaters can cause Gasoline can catch fire and you could be spark.
Page 35 ! WARNING POTENTIAL HAZARD HOW TO AVOID THE HAZARD Always operate your vehicle in an area with Starting or running the engine in a closed adequate ventilation. area. WHAT CAN HAPPEN Exhaust fumes are poisonous and may cause loss of consciousness and death within a short time.
Page 36: Control Functions
CONTROL FUNCTIONS Functions of the respective switch positions are Key switch as follows: OFF: All electrical circuits are switched off. The key can be removed from this position. ACC：(first step) Radio, driving lamp、horn、standby battery、air fan controller ON：(second step) Electronic fuel injection system、2WD/4WD switch、Instrument start to work START: The electric starter is engaged by turning and...
Page 37 CAUTION: ● Do not operate the electric starter continuously for more than seconds, or starter damage could occur. Wait at least 5 seconds between each operation of the electric starter to let it cool. ● Do not turn the key to the "START" position with the engine running, or damage to the electric starter can result.
Page 38: Indicators & Display
Indicators & Display - 37 -...
Page 39: Odometer
Odometer press button of mode of “ Set/Reset”, user When selected, the odometer registers total can clean the record to zero for particular distance traveled in miles while the ignition is period of working mileage and time by pressing the mode of “Set/Reset “ while showing mode of on A.
Page 40: Km/H & Mph Mode Change
Other indicator lights Km/h & mph mode change Coolant temperature indicator light “ ” Press the MODE button; choose either Km/h It indicates the temperature of coolant, if the or mph as needed. temperature is above 102℃, stop engine immediately. Check coolant level and add if low.
Page 41 ” Check engine indicator light“ After turning the ignition switch on, the lamp shall be on, and the lamp shall be off after starting the engine. If the light is on while the engine is on, it indicates that the system has an error.
Page 42: Switches
Horn switch Switches These switches were installed on the 1. Horn switch instrument. Please press the switch when you need. NOTE： Please don’t press horn switch too much, in order to prevent disturb others. - 41 -...
Page 43: Headlight Switch
Headlight Switch Indicator switch 1. Low/High Beam 1. Indicator switch The low/high beam headlight switch is Please press “ ” when you need to turn located on the upper console. right. This switch is used to select either the Please press “ ”...
Page 44: Emergency Switch
Emergency switch Over Rider switch 1. Emergency switch 1. Over Rider switch Please press emergency switch to warn Reverse control switch can improve the others when emergency or accident safety of the vehicle and the driver’s control happens. performance of the vehicle handling. When you are on smooth terrain, you can close the switch to remove reverse speed limit.
Page 45: On-Command Four-Wheel Drive And Differential Gear Lock Switches
On–Command four-wheel drive and CAUTION: differential gear lock switches Do not use the headlights with the engine turned off for an extended period of time. The battery may discharge to the point that the starter motor will not operate properly. If this should happen, remove the battery and recharge it.
Page 46 This vehicle is equipped with an !WARNING POTENTIAL HAZARD On-Command four-wheel drive switch Changing from 2WD to 4WD or from 4WD “2WD”/“4WD”and a differential gear lock to 4WD-LOCK ("DIFF.LOCK”) or switch “LOCK”/“4WD”. Select the vice-versa while the vehicle is moving. appropriate drive according to terrain and WHAT CAN HAPPEN the conditions.
Page 47 On-Command four-wheel drive switch Differential gear lock switch "2WD"/"4WD" "LOCK"/"4WD" 1. Lever 2. On-Command four-wheel drive switch "2WD"/"4WD" 1. Differential gear lock switch "LOCK"/"4WD" To change from 2WD to 4WD, stop the 2. Lever vehicle, and then set the switch to "4WD". To lock the differential gear in 4WD, stop the When the vehicle is in 4WD, the vehicle, and make sure the On-Command...
Page 48 ! WARNING models, the differential gear lock indicator POTENTIAL HAZARD light“DIFF.LOCK”and the differential gear Riding too fast while the vehicle is in ”on the multi-function lock indicator“ 4WD-LOCK. meter unit display will come on. The WHAT CAN HAPPEN differential gear lock, stop the vehicle and All wheels turn at the same speed when set the switch to "4WD".
Page 49: Auxiliary Dc Jack
Auxiliary DC jack The auxiliary DC jack is located at the right and left side of the front panel. This jack can be used for suitable portable players. Only use the DC jack while engine is running. 1. Auxiliary DC jack（×2） Maximum rated capacity for the auxiliary DC jack: DC 12V,120W(10A)
Page 50: Radio Features
CAUTION: Radio features ● Do not use accessories requiring more than the above maximum capacity. This may overload the circuit and cause the fuse to blow. ● If accessories are used without the engine running or with the headlights turned on, the battery will lose its charge and engine starting may become 1.
Page 51 (4).APS. Preset four while in AM/FM mode; “Random” mode while in USB or This mode scans stations of sufficient Bluetooth. Random refers to the unit’s strength and stores them as pre-sets. (5).POWER. ability to randomly sequence and play Turns the unit on/off. songs from the music device.
Page 52 search for a station of sufficient signal Pressing this button will result in strength. Manual hold down playing the first 10seconds of each to search for a known channel. track located on the USB stick． (4). Of the strongest stations without the Pressing this again will allow the unit user having to search for stations.
Page 53 device's Bluetooth settings and turn (3).There are 2 Auxiliary modes the Bluetooth to “on”. Next, find the associated with this device． “Hasda” device option and 6. Clock adjustment connect． Allow a few seconds for the The time can either be kept in a connection and your are ready to standard l2 hour format or 24 hour stream music you’re your device to...
Page 54: Accelerator Pedal
cause the minute to change．(To Before starting the engine, check the gas change the minute，press volume pedal to be sure it is operating correctly. up or down). Make sure the gas pedal fully returns to the Accelerator pedal idle position as soon as it is released. Press the gas pedal down to increase ! WARNING engine speed.
Page 55: Brake Pedal
Parking brake lever Brake pedal Press the brake pedal to slow or stop the Pull the parking lever up so that the unit can vehicle. engage park brake. To release the brake, press button in the front end of parking lever, then push the parking lever down.
Page 56: Drive Select Lever
Drive select lever The drive select lever is used to shift your vehicle the L—H—N—R—P and reverse positions. CAUTION: ● Only start UTV in park. ● Stop vehicle fully before shifting to reverse. Not on parking On parking - 55 -...
Page 57: Fuel Tank Cap
Fuel tank cap Seats Remove tank cap by turning it To remove a seat, pull its seat lock latch counterclockwise. upward, lift the front of the seat, and then 1. When lock cylinder in Horizontal position, slide the seat forward and up. the tank cap is locking status and the key can pull out 2.
Page 58: Seat Belts
Seat belts This vehicle is equipped with three-point seat belts for both the operator and passenger. Always wear the seat belt while riding in the vehicle. To install a seat, insert the fittings on the rear of the seat into the holders and push down on the seat at the front.
Page 59 To wear the seat belt properly, do the 3. Put the lap portion of the belt low on your following: hips. Push down on the buckle end of the 1. Hold the latch plate as you pull the belt belt as you pull up on the shoulder part so across your lap and chest.
Page 60: Tilt Steering
Tilt Steering ! WARNING The steering wheel height is adjustable. POTENTIAL HAZARD Adjust the steering wheel height to face Not wearing the seat belt. your chest, not your head. Wearing the seat belt improperly. 1. Unlock steering by pulling the tilt lever toward you.
Page 61: Cup Holders
Passenger Handholds CAUTION: The passenger has access to a front Never adjust the steering wheel height handhold located in front of seat above while riding. You may lose control. glove box. Cup Holders Two cup holders are located at the front of the lower console.
Page 62: Glove Compartment
Footrests CAUTION: The vehicle is equipped with drive and Never use any part of vehicle cage as passenger footrests to allow firmly planting handholds. Hands can be struck by objects feet on maintain proper body position while outside the cockpit or crushed in a rollover. riding.
Page 63: Side Nets
Side Nets Side nets are adjustable and must be kept A side net is provided on each side of the as tight as possible. To adjust side nets cockpit to help arms, legs or shoulders stay proceed as follows: inside the vehicle, thus reducing the risk of 1.
Page 64: Shoulder Guards
Shoulder Guards !WARNING POTENTIAL HAZARD The vehicle is equipped with shoulder Carrying a passenger in the cargo bed. guards to help restrain the entire body of WHAT CAN HAPPEN driver and passenger inside vehicle. The passenger could fall, be thrown out, or be struck by objects in the cargo bed.
Page 65: Front And Rear Shock Absorber Adjustment
Front and rear shock absorber !WARNING adjustment POTENTIAL HAZARD The spring preload can be adjusted to suit Overloading the cargo bed. the operating conditions. WHAT CAN HAPPEN You can reduce preload for a softer ride, or Could cause changes in vehicle handling, increase preload if frequent bottoming which could lead to an accident.
Page 66: Trailer Hitch Bracket
Trailer hitch bracket Adjust the spring preload as follows. To increase the spring preload, turn the This vehicle is equipped with a 5cm (2in) ○ adjusting ring in direction receiver bracket for a standard trailer hitch. To decrease the spring preload, turn the Trailer towing equipment can be obtained at ○...
Page 67: Are You Ready To Drive
Are you ready to drive Helmets and eye protection Before each drive, you need to make sure Your helmet is your most important piece of you and your UTV are both ready to drive. driving gear because it offers the best To help get you prepared, this section protection against head injuries.
Page 68: Additional Riding Gear
Additional riding gear !WARNING In addition to a helmet and eye protection, Operating this without wearing an we also recommend: approved motorcycle helmet, eye ● Sturdy off-road motorcycle boots to help protection and protective clothing could protect your feet, ankles, and lower legs. increase your chances of head or eye ●...
Page 69: Age Recommendation
!WARNING Age Recommendation Operating UTV without proper instruction It is strongly recommended that no one could increase your risk of an accident, under 16 years of age be permitted on this which could lead to serious injury or death. UTV without adult supervision. !WARNING !WARNING Make sure to keep your arms and legs...
Page 70: Is Your Vehicle Ready To Drive
can be dangerous while operating a UTV. If your UTV has overturned or has been Consult your doctor to be sure it is safe to involved in a collision, do not drive it until operate a vehicle after taking medication. you have had your UTV inspected by your dealer.
Page 71: Pre-Drive Inspection
● Underbody & Exhaust System Check for, Pre-drive Inspection The following items need to be checked and remove any dirt, brush or other before you get on the UTV: debris that could be a fire hazard or ● Engine oil interfere with the proper operation of the Look for any leaks.
Page 72 ● Brakes Press the brake pedal several times, check for proper brake pedal free play. Make sure there is no brake fluid leakage. ● Engine stop When engine is running, turn the switch key counterclockwise. Make sure engine stops. ● Steering Wheel Check that the wheel turns correctly.
Page 73: Safe Driving Precautions
When driving off-road, remember to obey Safe driving precautions local off-road driving laws and regulations. Off-road use only Obtain permission to drive on private Your UTV and its tires are designed and property. Avoid posted areas and obey “no manufactured for off-road use only. Do not trespassing”...
Page 74: Keep Hands And Feet On Controls
control the vehicle. !WARNING !WARNING Removing your hands from the steering Operating this UTV on paved surfaces wheel or feet from foot controls during may seriously affect handling and control operation can reduce your ability to control of the UTV, and may cause the vehicle to the UTV.
Page 75: Take Pre-Caution On Unfamiliar Or Rough Terrain
!WARNING !WARNING Operating this UTV at excessive speeds Failure to take pre-caution when operating increases your changes of losing control of this UTV on unfamiliar terrain could result the UTV, which can result in an accident. in the UTV overturning or losing control. Always drive at a speed that is proper for Go slowly and be extra cautious when your UTV, the terrain, visibility, other...
Page 76: Do Not Perform Stunts
Do Not Perform Stunts !WARNING You should always operate your UTV in a Failure to take extra pre-caution when safe and reasonable manner. When driving operating on excessively rough, slippery or keep all wheels on the ground. loose terrain could cause loss of traction or !WARNING vehicle control, which could result in an Attempting wheelies and other stunts...
Page 77: Gear Shift Adjustment
Not on parking Gear Shift Adjustment On parking ● Pull the park brake lever up to engage the parking brake. Before operating the vehicle, check the shift ● To release the unit, press button on front lever as to change gearshift from 1 to 5 and end of parking lever then push the reverse smoothly.
Page 78 cable. Starting and Operating Instructions Break-in ● Before starting the engine, be sure that The first month is most important in the life the driver is seated properly in the UTV of your vehicle. Proper operation during this and tighten the seat belts. break-in period will help ensure maximum ●...
Page 79: Pre-Operation Checks
PRE-OPERATION CHECKS Front and rear brakes Before using this vehicle, check the Brake fluid leakage following points !WARNING Check to see if any brake fluid is leaking out POTENTIAL HAZARD of the pipe joints or the brake fluid reservoir. Failure to inspect the vehicle before Apply the brakes firmly for one minute.
Page 80: Fuel
!WARNING Fuel POTENTIAL HAZARD Make sure there is sufficient gasoline in the Driving with improperly operating brakes. tank. WHAT CAN HAPPEN You could lose braking ability, which could lead to an accident. CAUTION: HOW TO AVOID THE HAZARD Use only unleaded gasoline. The use of Check your brakes before each ride.
Page 81: Gasoline Type
Gasoline Type !WARNING POTENTIAL HAZARD There are two types of gasoline; gasoline Improper care when refueling. containing ethanol and that containing WHAT CAN HAPPEN methanol. Gasoline containing ethanol can Fuel can spill, which can cause a fire and be used if ethanol content does not exceed severe injury.
Page 82: Accelerator Pedal
Accelerator pedal Steering Check to see that the gas pedal operates Park on level ground. Turn the steering correctly. It must operate smoothly and fully wheel right and left. Check for excessive spring back to the idle position when free play, abnormal noises, or a rough released.
Page 83: Lights
Lights Check the headlights and tail/brake lights to make sure they are in working condition. Repair if necessary for proper operation. Switches Check the operation of all switches. Have a dealer repair if necessary for proper operation. - 82 -...
Page 84: Tires
Tires !WARNING POTENTIAL HAZARD Operating this vehicle with improper tires, or with improper or uneven tire pressure. WHAT CAN HAPPEN Use of improper tires on this vehicle, or operation of this vehicle with improper or uneven tire pressure, may cause loss of control, increasing your risk of accident. HOW TO AVOID THE HAZARD 1.Motor Manufacturing corporation of America for this model has approved the tires listed below.
Page 85 REAR: 48kPa(0.48kgf/cm ), 7psi How to measure tire pressure Use the tire pressure gauge. NOTE: Set pressure with tires cold. The tire pressure gauge is included as Set tire pressures to the following standard equipment. Make two specifications: measurements of the tire pressure and use the second reading.
Page 86: Operation
OPERATION Tire wear limit When the tire groove decreases to 6 mm !WARNING (0.24 in) due to wear, replace the tire. POTENTIAL HAZARD Operating vehicle without being familiar with all controls. WHAT CAN HAPPEN Loss of control, which could cause an accident or injury.
Page 87: Starting A Cold Engine
position. 3. With your foot off the accelerator pedal, start the engine by turning the key to "START". 4. Continue warming up the engine until it idles smoothly. Starting a cold engine NOTE: !WARNING ● When the drive select lever is in the POTENTIAL HAZARD neutral position, the neutral indicator light Freezing control cables in cold weather.
Page 88: Jump-Starting
and then try starting again. Wait a few positive lead of the jumper cable to the seconds before the next attempt. Each positive terminal on the battery in the cranking should be as short as possible to vehicle and the other end of the positive preserve battery energy.
Page 89: Warming Up
7. After the engine starts, disconnect the 5. Connect the negative lead of the jumper negative lead of the jumper cable from cable to the negative terminal of the the vehicle and charged battery, then disconnect the positive lead of the jumper negative lead to an unpainted metal cable from the charged battery and the surface of the vehicle.
Page 90: Shifting: Neutral To High And High To Low
Before shifting, you must stop the vehicle and take your foot off the accelerator pedal. Otherwise, the transmission may be damaged. Shifting: Neutral to High and High to Low 1. Stop the vehicle. Keep your foot off the 1. Drive select lever gas pedal.
Page 91 should be on. If the light does not come Improperly operating in reverse. on, ask a dealer to inspect the reverse WHAT CAN HAPPEN indicator light electrical circuit. You could hit an obstacle or person behind ● Due to the synchronizing mechanism in you, resulting in serious injury or death.
Page 92: Engine Break-In
the life of your vehicle than the period Each full throttle acceleration sequence between zero and 20 hours. should be followed with a substantial rest For this reason, we ask that you carefully period for the engine by riding at lower read the following material.
Page 93: Parking
！WARNING throttle. Rev the vehicle freely but do not POTENTIAL HAZARD use full throttle at any time. Parking on a hill or other incline. After break-in: WHAT CAN HAPPEN The vehicle can now be operated normally. The vehicle could roll out of control, increasing the chance of an accident.
Page 94: Accessories And Loading
Accessories Accessories can affect the handling and control of your vehicle. Keep the following in mind when considering an accessory or operating a vehicle which has accessories. ● Choose only accessories designed for your vehicle. Your dealer has a variety of 1.
Page 95: Loading
●Vehicle loading limit (total weight of interfere with your ability to control the cargo, operator, passenger and vehicle. Examples include (but are not accessories, and tongue weight): limited to) an object that limits your ability 385 kg (847 lb) to turn the steering wheel or one that ●Cargo bed: 100 kg (220 lb) limits your view.
Page 96 ● Allow more braking distance. A heavier in the maximum vehicle load limit. ● Load cargo in the cargo bed as close to vehicle takes longer to stop. ● Avoid making sharp turns unless at very the center of the vehicle as possible and tie it down using the cargo hooks slow speeds.
Page 97: Driving Your Vehicle
！WARNING DRIVING YOUR VEHICLE POTENTIAL HAZARD Getting to know your vehicle Overloading this vehicle or carrying or This off-highway utility vehicle will handle towing cargo improperly. and maneuver differently from an ordinary WHAT CAN HAPPEN Could cause changes in vehicle handling, passenger car or other vehicle.
Page 98 POTENTIAL HAZARD POTENTIAL HAZARD Not wearing the seat belt. Carrying a passenger in the cargo bed. Wearing the seat belt improperly. WHAT CAN HAPPEN WHAT CAN HAPPEN The passenger could fall or be struck by There is a higher chance of severe injury or objects in the cargo bed.
Page 99 POTENTIAL HAZARD wear a seat belt and an approved Overloading this vehicle or carrying or motorcycle helmet, eye protection, towing cargo improperly. protective clothing (boots, long pants, WHAT CAN HAPPEN long-sleeved shirt, goggles). Keep your Could cause changes in vehicle handling, hands and feet inside the vehicle at all which could lead to an accident and/or times.
Page 100: Learning To Operate Your Vehicle
！WARNING Learning to operate your POTENTIAL HAZARD Vehicle Operating this vehicle without wearing an You should become familiar with the approved motorcycle helmet, eye performance characteristics of the vehicle in protection, and protective clothing. WHAT CAN HAPPEN a large, flat area that is free of obstacles and Not wearing a helmet other vehicles.
Page 101: Turning Your Vehicle
Set the parking brake, shift to neutral, and CAUTION: follow instructions on to start the engine. Do not shift from low to high or vice versa Once it has warmed up, you are ready to without coming to a complete stop and begin driving your vehicle.
Page 102: Braking
Braking important when driving in rough terrain. The The type of terrain affects braking ability. In front wheels will move right and left as they most cases, gradual application of the respond to the terrain, and this movement brakes is more effective than abrupt braking, will be felt in the steering wheel.
Page 103 POTENTIAL HAZARD Use common sense and remember that Operating on excessively steep hills. some hills are too steep for you to climb. WHAT CAN HAPPEN Maximum slope angle:15° The vehicle can overturn more easily on extremely steep hills than on level surfaces or small hills.
Page 104: Going Downhill
momentum going, but not so fast that you Check the terrain carefully before going cannot react to changes in the terrain as down a hill. When possible, choose a path you climb. Slow down when you reach the that lets you drive your vehicle straight crest of the hill if you cannot clearly see downhill.
Page 105 braking to help you go downhill slowly. Go POTENTIAL HAZARD as slowly as possible. If you start to go too Going down a hill improperly. fast, gently apply brakes. Sudden WHAT CAN HAPPEN application of the brakes could cause the Could cause loss of control or cause the vehicle to start sliding.
Page 106: Crossing Through Shallow Water
If you must cross shallow water, choose POTENTIAL HAZARD Operating this vehicle through deep or your path carefully to avoid sharp drop-offs, fast-flowing water. large rocks, or slippery surfaces that could WHAT CAN HAPPEN cause the vehicle to overturn. Never Loss of control, which could result in an operate through water deeper than 33 cm accident or overturn, increasing the risk of...
Page 107: Riding Over Rough Terrain
Riding over rough terrain CAUTION: Operating over rough terrain should be After riding your vehicle in water, be sure to done with caution. Look for obstacles that could cause damage to the vehicle or could drain the trapped water by removing the lead to a rollover or accident.
Page 108: Riding In Brush Or Wooded Areas
Riding in brush or wooded Encountering obstacles on areas the trail If you cannot go around an obstacle such When operating in areas with brush or trees, as a fallen tree trunk or a ditch, stop the take care to avoid hitting any branches or vehicle where it is safe to do so.
Page 109: Periodic Maintenance And Adjustment
PERIODIC MAINTENANCE ！WARNING AND ADJUSTMENT POTENTIAL HAZARD Periodic inspection, adjustment and Improperly operating over obstacles lubrication will keep your vehicle in the safest and most efficient condition possible. WHAT CAN HAPPEN Safety is an obligation of the operator for Could cause loss of control or a collision. vehicle inspection.
Page 110: Owner's Manual And Tool Kit
Owner's manual and tool kit You are recommended to put this owner's manual in the vinyl bag and always carry it on the bottom of the driver seat as shown. Put the owner's tool kit and tire pressure gauge in the space beside the battery. 1.
Page 111 ！WARNING The service information included in this POTENTIAL HAZARD manual is intended to provide you, the owner, Operating this vehicle with improper with the necessary information for completing modifications. your own preventive maintenance and minor WHAT CAN HAPPEN repairs. The tools provided in the Owner's Improper installation of accessories or modification of this vehicle may cause tool kit are sufficient for this purpose, except...
Page 112: Periodic Maintenance/Lubrication
Periodic maintenance/lubrication NOTE: ● For vehicles not equipped with an odometer or hour meter, follow the month maintenance intervals. ● For vehicles equipped with an odometer or an hour meter, follow the km(mi) or hours maintenance intervals. However, keep in mind that if the vehicle isn’t used for a long period of time, the month maintenance intervals should be followed.
Page 113 INTIAL EVERY Whichever month ITEM ROUTINE Comes first (mi) (100) (500) (1000) (2000) (3000) hours ●Check operation/brake pad wear/fluid leakage Front brake* ●Correct if necessary. Replace pads if worn to the limit ●Check operation/brake pad wear/fluid leakage Rear brake* ●Correct if necessary. Replace pads if worn to the limit ●Check operation and free play Accelerator pedal* ●Check balance/damage/ run out...
Page 114: Hood Upper Cover Open
Hood upper cover open Hood upper cover close Let the hood lock and switch be horizontal Let the hood lock and switch be horizontal position, build up the hood upper cover and it position, put the fixed column of the hood can be opened.
Page 115: Engine Oil Level Verification
Engine oil level verification Strictly following this procedure, otherwise wrong oil level may be indicated. 1. Ensure vehicle is on a level surface. 2. Start engine and let idle for a few minutes. 3. Stop engine. Wait a few minutes to allow oil to flow down to crankcase then check oil level.
Page 116: Engine Coolant Level Verification
Engine coolant level verification too full and the highest position to the "FULL". !WARNING （4）Screw the auxiliary radiator cover Check coolant level with engine cold. to the right. 1. Place vehicle on a level surface. （5）Re-install the hood upper cover. 2.
Page 117: Rear Knuckle Upper And Lower Pivot Lubrication
Recommended engine coolant Rear knuckle upper and lower Coolant pivot lubrication Recommended Ethyl glycol/water Lubricate the knuckle upper and lower product mix(-35℃) pivots with a grease gun. Alternative, or if Distilled water and not available antifreeze solution(50% distilled water,50%antifreeze) NOTE: Always use ethylene-glycol antifreeze containing corrosion inhibitors specifically for internal combustion aluminum...
Page 118: Steering Shaft Lubrication
Wheel removal Steering shaft lubrication 1. Loosen wheel nuts. Lubricate the pivot points. 2. Elevate the vehicle. 3. Remove nuts from the wheel. Recommended lubricant: 4. Remove the wheel. Lithium-soap-based grease (all purpose grease) 1. Nut (M10) - 117 -...
Page 119: Wheel Installation
Wheel installation 1. Install the wheel and nuts. NOTE: ● The arrow mark on the tire must point in the direction toward the wheel turns. ● Tapered nuts are used for both the front and rear wheels. Install the nut with its 1.
Page 120: Battery
!WARNING This vehicle is equipped with a sealed-type POTENTIAL HAZARD battery. It is not necessary to check the Failure to handle batteries or battery electrolyte or add distilled water in the battery. electrolyte carefully. If the battery seems to have discharged, WHAT CAN HAPPEN You could be poisoned or severely burned consult your dealer.
Page 121: Battery Maintenance
Battery maintenance the vehicle. CAUTION: A special battery charger (constant voltage/ampere or constant voltage) is required for recharging a sealed-type battery. Using a conventional battery charger may shorten the battery life. 1. Negative battery lead 2. Positive battery lead 1. When the vehicle is not used for a month !WARNING Do not connect the negative lead of the or longer, remove the battery and store it...
Page 122: Blown Fuses
● Reverse the polarity of the jumper component operation. cables when connecting to the batteries. This could cause the battery to explode and severe injury. 1. Blown fuse Fuse replacement Blown Fuses The main fuse and the fuse box are All of the electrical circuits on your UTV have located under the hood upper cover.
Page 123 3. Remove the blown fuse, and then install 1. Remove the battery compartment cover by a new fuse of the specified amperage. lifting up on the lid. 1) First gear lock 1. Battery compartment cover (2) Turning and fan 2. Turn the key to “OFF” and turn off the (3) Light relay electrical circuit in question.
Page 124 (12) 4WD/2WD relay !WARNING (13) Spare fuse(×4) POTENTIAL HAZARD Specified fuses: Using an improper fuse （1） WHAT CAN HAPPEN （2） An improper fuse can cause damage to （3） the electrical system, which could lead to （4） a fire. （5）（6） HOW TO AVOID THE HAZARD （7）...
Page 125: Replacing A Headlight Bulb
2. Front headlight Replacing a headlight bulb 2. Remove the bulb holder cover at the If a headlight bulb burns out, replace it as rear of the headlight by pulling it off. follows. 1. Left and right headlights on the front panel can be taken off from the back of 1.
Page 126 3. Push the defective bulb in and turn it NOTE: counter-clockwise to remove it from the The headlight bulb cannot be removed bulb holder. from the headlight bulb holder. To replace the headlight bulb, replace the headlight bulb holder assembly. !WARNING POTENTIAL HAZARD A headlight bulb is hot when it is on and...
Page 127 CAUTION: 4．Insert a new headlight bulb holder assembly by inserting it and turning it Do not touch the glass part of the clockwise headlight bulb to keep it free from oil, otherwise the transparency of the glass, the luminosity of the bulb, and the bulb life will be adversely affected.
Page 128: Tail/Brake Light Bulb Replacement
Tail/brake light bulb 2. Push the defective bulb in and turn it replacement counter-clockwise to remove it from the If a tail/brake light bulb burns out, replace it bulb holder. as follows: 1. Left and right tail light on the rear plate, can take off back of it.
Page 129: Troubleshooting
!WARNING Troubleshooting POTENTIAL HAZARD Although vehicles receive a rigid inspection Checking the fuel system while smoking before shipment from the factory, trouble may or near an open flame. occur during operation. Any problem in the WHAT CAN HAPPEN Fuel can ignite or explode, causing severe fuel, compression, or ignition systems can injury or property damage.
Page 130: Troubleshooting Charts
Troubleshooting charts Starting problems or poor engine performance - 129 -...
Page 131: Engine Overheating
Engine overheating !WARNING POTENTIAL HAZARD Removing the radiator cap when the engine and radiator are still hot. WHAT CAN HAPPEN You can be burned by hot fluid and steam blown out under pressure. HOW TO AVOID THE HAZARD Wait for the engine to cool before removing the radiator cap. Always use a thick rag over the cap.
Page 132: Fault Codes
it is changed to the recommended coolant as soon as possible. FAULT CODES A fault code is an indication that a glitch or malfunction is detected by the self-diagnostic system. Read fault code Remove the upper cover of engine hood and look for the harness connector of fault diagnosis tester beside the ECU.
Page 133: Clear Fault Code
P0131 Cylinder 1 oxygen sensor is existing short circuit to ground P0132 Cylinder 1 oxygen sensor is existing short circuit to power supply P0137 Cylinder 2 oxygen sensor is existing short circuit to ground P0138 Cylinder 2 oxygen sensor is existing short circuit to power supply P0201 Injector of cylinder 1 is damaged P0202...
Page 134: Cleaning And Storage
tester. CLEANING AND STORAGE A.CLEANING CAUTION: Frequent, thorough cleaning of your vehicle Excessive water pressure may cause water will not only enhance its appearance, but also seepage and deterioration of wheel bearings, improve its general performance and extend brakes, transmission seals and electrical the useful life of many components.
Page 135 6. Clean the seats with vinyl upholstery brakes several times at slow speeds to let cleaner to keep the cover pliable and friction dry out the linings. glossy. 7. Automotive type wax may be applied to all B.STORAGE painted and chrome plated surfaces. Avoid Long-term storage (60 days or more) of your combination cleaner-waxes.
Page 136 drained fuel onto the fuel tank. 4. Lubricate all control cables. 5. Raise the frame so that all wheels are off the ground. Specified amount: 6. Tie a plastic bag over the exhaust pipe 1oz of stabilizer to each gallon of fuel outlet to prevent moisture from entering.
Page 137 Make any necessary repairs before storing the vehicle. - 136 -...
Page 138: Noise Regulation
NOISE REGULATION TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts: （1）The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or （2）...
Page 139: Specifications
SPECIFICATIONS Model UTV800-11 Overall length 2700mm Overall width 1940mm Overall height 1725mm Dimensions Seat height 800mm Wheelbase 1916mm Ground clearance 360mm Basic weight With oil and full fuel tank 640kg Wet tank lubrication, oil filters can be Type Lubrication changed Quantity 2.2 L Type...
Page 140 Model UTV800-11 Frame type Steel tube frame Chassis Caster angle 5.0 ° Trail 26.0mm（1.02in） Tubeless Type 26×9–14/27×9–14 Tire Size Front 26×11–14/27×11–14 Size Rear Front and rear unified System Dual disc brake Type Front Brakes Dual disc brake Type Rear Foot operation Operation Double wishbone Front suspension...
Page 141 Model UTV800-11 2V91MW Engine model Type Two-cylinder, overhead cam (SOHC), water cooling, Cylinder diameter 91 mm Piston stroke 61.5 mm Compression ratio 10.3：1 Displacement 800cc Maximum power 44Kw/6000rpm Maximum torque 73N.m/5000 RPM Idle speed 1250rpm - 140 -...

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