Advertisement
Quick Links
INSTALLATION MANUAL
6.0L Ford PowerStroke
2003 THROUGH 2007
MODEL RP-100 & RP-150
Supplemental Lift Pump
With New Quick Connect Components!
PLEASE READ THESE INSTRUCTIONS THOROUGHLY
BEFORE BEGINNING INSTALLATION!
PureFlow AirDog
705 MAUSOLEUM ROAD
SHELBYVILLE, IN 46176
1-877-421-3187
WWW.PUREFLOWAIRDOG.COM
Advertisement
Subscribe to Our Youtube Channel
Related Manuals for PureFlow AirDog RP-100
Summary of Contents for PureFlow AirDog RP-100
- Page 1 INSTALLATION MANUAL 6.0L Ford PowerStroke 2003 THROUGH 2007 MODEL RP-100 & RP-150 Supplemental Lift Pump With New Quick Connect Components! PLEASE READ THESE INSTRUCTIONS THOROUGHLY BEFORE BEGINNING INSTALLATION! PureFlow AirDog 705 MAUSOLEUM ROAD SHELBYVILLE, IN 46176 1-877-421-3187 WWW.PUREFLOWAIRDOG.COM...
- Page 2 Wire Screen Insert In Fuel Inlet To Protect the Gerotor Fuel Inlet Adjustable On Left Side Regulator...
- Page 3 Also, pressures will vary with each installation due to the differences in vehicle voltage/amp output and fuel line installation. The Raptor™ RP-100 is recommended for stock and slightly modified 6.0L PowerStroke Diesels. The Raptor™ RP-150 is recommended for highly modified 6.0L PowerStroke.
- Page 4 QUICK CONNECT COMPONENT OVERVIEW Provided in this kit are two different OE style quick connection systems. These systems work together to allow for a quick, clean, and professional install. Jiffy Tite Quick Connect System Jiffy Tite’s patented quick connect system is used for the connections at theRaptor. The images below show the flared formation of the Jiffy Tite System.
-
Page 5: Electrical Harness
Raptor™ 100 & 150 2003 - 2007 Ford PowerStroke Section 1 Table of Contents TABLE OF CONTENTS Section 1…………………………………….………….…..Table of Contents Section 2……………………………….……………….…..Safety Guidelines Section 3……………………………….…………………….……….Parts List INSTALLATION PROCEDURES Section 4…………………….………….……Raptor™ & Mounting Brackets Fuel Lines Section 5 A………………………………. Raptor™ to High-Pressure Pump Section 5 B...…………...……………...………….…... -
Page 6: Safety Guidelines
The installation recommendations contained herein are suggested installation guidelines only. Individual installations may vary. If any installation procedure is uncertain, contact PUREFLOW AIRDOG. for technical assistance. NOTE: SOME OF THE PICTURES USED IN THIS MANUAL ARE FOR EXAMPLE ONLY AND MAY NOT PICTURE A COMPONENT EXACTLY THE SAME AS FOUND IN YOUR TRUCK. -
Page 7: Parts List
Raptor™ 100 & 150 2003 - 2007 Ford PowerStroke Section 3 Parts List Parts List DESCRIPTION Part Number IMAGE 201-1-0305 Installation Manual RP-100 Raptor™ RP-150 010-3C-0002PC Frame Bracket 010-3C-0001PC Wiring Harness 5E-2-012 Mounting Hardware Kit 901-61-0102-PM-RP-F 5D-1-08-A-16/14 1/4" Male Spade Connector... - Page 8 ILLUSTRATION OF QUICK CONNECT COMPONENTS...
- Page 9 Raptor™ 100 & 150 2003 - 2007 Ford PowerStroke Section 4 Raptor™ Fuel Pump & Mounting Brackets Mounting the Raptor™ to the Truck’s Frame! The Raptor™ Fuel Pump is best mounted with the electric motor up, as shown! 4-1. Install a ¾”-16 Oring Boss X ½” Jiffy Tite Female Fitting into the Raptor™ port marked “IN”.
- Page 10 Raptor™ 100 & 150 2003 - 2007 Ford PowerStroke Section 5-A Fuel Lines Fuel Line from the Raptor to the High Pressure Pump 5A-1 Remove the original factory fuel supply line at the electric OE lift pump, located on the driver’s side inside frame rail by squeezing the tabs on the end of the connector together.
- Page 11 Raptor™ 100 & 150 2003 - 2007 Ford PowerStroke Section 5B Fuel Lines Suction Line from the Tank to the Raptor 5B-1. Insert the male Jiffy Tite quick connect end (see figure 8) of the “Suction Hose Assembly” to the female Jiffy Tite fitting install in the “Fuel In” port during step 4-3 of this manual.
- Page 12 Raptor™ 100 & 150 2003 - 2007 Ford PowerStroke Section 6 Electrical Harness Figure 12 Installing the Raptor™ Fuel Pump wiring harness Ground Wire Hot Lead The Raptor™ wiring harness! Water Proof Fuse Raptor Pump Lead Figure 13 6-1. To connect the Power Supply Lead to the Raptor™. Insert the 2 pin Deutsch connector on the end of the wiring harness into the corresponding connector on the Raptor™.
- Page 13 Raptor™ 100 & 150 2003 - 2007 Ford PowerStroke Section 7 Final Check List INITIAL START PROCEDURE 7-1. Turn the starter key to the on/run position. 7-2. While the Raptor™ Fuel Pump is on, bleed the fuel line to the filter canister by loosening the fuel line connection at the canister.
- Page 14 PureFlow AirDog. All Warranty claims are subject to the approval of PureFlow AirDog. If it is determined that a Warranty claim exists, PureFlow AirDog will, at its sole discretion, replace the defective PRODUCT with a comparable PRODUCT, repair the defective PRODUCT, or refund the BUYER”S purchase price in exchange for the PRODUCT.
-
Page 15: Warranty Procedure
Serial Number and Model Number available for the Technician when the call is made. This will expedite all steps of the process. The customer performs any and all tests requested by the PureFlow AirDog Technician. This is done to isolate the potential problem while eliminating potential installation or maintenance related issues,...
Need help?
Do you have a question about the RP-100 and is the answer not in the manual?
Questions and answers