Petric K11 Instructions For Use, Maintenance And Installation Manual

Pellet boiler
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PELLET BOILER
K11
Instructions for use, maintenance and installation
August, 2016
© Petrič d.o.o. / august 2016
1

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Summary of Contents for Petric K11

  • Page 1 PELLET BOILER Instructions for use, maintenance and installation August, 2016 © Petrič d.o.o. / august 2016...
  • Page 2 Pellet boiler K11 Type; PP27 A – G3 We thank you for the trust that you’ve shown us by purchasing the K11 furnace. We ask that you read the instructions for use before attempting to install and use your K11 pellet boiler.
  • Page 3: Table Of Contents

    Instructions for Use, Maintenance and Installation Pellet boiler K11 Type; PP27 A – G3 TABLE OF CONTENTS THE PURPOSE OF THE INSTRUCTIONS FOR USE ..................5 1.1. THE LABEL MEANINGS ........................... 5 COMPONENTS OF THE BOILER ........................6 THE BASIC REQUIRED STANDARDS ......................7 BOILER SAFETY ............................
  • Page 4 Instructions for Use, Maintenance and Installation Pellet boiler K11 Type; PP27 A – G3 14.10. Changing the options’ settings ......................... 32 14.11. Troubleshooting ............................33 15. WIRING DIAGRAM ............................35 16. INFORMATION REGARDING THE DESTRUCTION AND DISPOSAL OF THE BOILER ......36 17.
  • Page 5: The Purpose Of The Instructions For Use

    Instructions for Use, Maintenance and Installation Pellet boiler K11 Type; PP27 A – G3 THE PURPOSE OF THE INSTRUCTIONS FOR USE The instructions for use are meant to inform the user about the measures and the equipment required to ensure safe and proper operation of the combustion device.
  • Page 6: Components Of The Boiler

    Instructions for Use, Maintenance and Installation Pellet boiler K11 Type; PP27 A – G3 COMPONENTS OF THE BOILER © Petrič d.o.o. / august 2016...
  • Page 7: The Basic Required Standards

    EN 61000-3-2: 2006 A1: 2009 BOILER SAFETY The boiler K11 is tested according to standard EN 303-5:2012 and has passed all safety tests required by this standard. In addition to the safe operation controlled by the electronics are installed on the boiler additional safety components, which operate independently of the electronics.
  • Page 8: Responsibilities

    Instructions for Use, Maintenance and Installation Pellet boiler K11 Type; PP27 A – G3 RESPONSIBILITIES 5.1. MANUFACTURER’S RESPONSIBILITY By supplying these instructions, PETRIČ d.o.o. disclaims any civil or criminal liability arising directly or indirectly from the following: • An accident due to non-compliance with the standards and specifications laid out in these instructions.
  • Page 9: Installers' Responsibility

    Instructions for Use, Maintenance and Installation Pellet boiler K11 Type; PP27 A – G3 5.3. INSTALLERS’ RESPONSIBILITY The installer’s responsibilities include: • Checking the pipes, the plumbing, the air supply and all the fixtures required for the installation of the pellet boiler.
  • Page 10: Picking The Boiler Up; Transportation And Installation

    Instructions for Use, Maintenance and Installation Pellet boiler K11 Type; PP27 A – G3 PICKING THE BOILER UP; TRANSPORTATION AND INSTALLATION 6.1. PICKING THE BOILER UP Waiting to be picked up at the manufacturer’s premises, the boiler is fully packaged, protected with cardboard and plastic foil and set on a wooden base (a pallet) to facilitate transport.
  • Page 11 Instructions for Use, Maintenance and Installation Pellet boiler K11 Type; PP27 A – G3 Figure 1 • If the pellet boiler is installed in a kitchen where there are other devices that are drawing air off (e.g. an exhaust hood, various vent fans, etc.) or in a room with other solid fuel combustion devices (e.g.
  • Page 12: Waste Management

    Instructions for Use, Maintenance and Installation Pellet boiler K11 Type; PP27 A – G3 7.2. WASTE MANAGEMENT DISPOSE OF THE PACKAGING MATERIAL IN A WAY THAT KEEPS IT OUT OF REACH OF CHILDREN. THE BAG, FOIL, POLYSTYRENE, ETC. PRESENT A RISK OF SUFFOCATION.
  • Page 13 Instructions for Use, Maintenance and Installation Pellet boiler K11 Type; PP27 A – G3 The diameter of the pipe depends on the power of the pellet boiler. This pellet boiler is designed for pipes of 100 mm diameter. If you need to use pipes of 120 mm diameter, mount a 100 mm diameter T- junction onto the boiler and then use a reducer Ø100/Ø120 mm.
  • Page 14 Instructions for Use, Maintenance and Installation Pellet boiler K11 Type; PP27 A – G3 SAFETY WARNING The flue gas exhaust MUST NOT BE CONNECTED: • To exhaust ducts used by other combustion devices (boilers, stoves, fireplaces, etc.). • To vent systems (caps, vent fans, etc.).
  • Page 15: Air Supply

    Instructions for Use, Maintenance and Installation Pellet boiler K11 Type; PP27 A – G3 7.4. AIR SUPPLY The air from the room that is necessary for complete combustion must be replaced with fresh air, either through an opening in the wall, a slit in the boiler room door, or an open window. This will improve the combustion and ensure a lower pellet consumption.
  • Page 16: Electrical Grid Connection

    Instructions for Use, Maintenance and Installation Pellet boiler K11 Type; PP27 A – G3 7.5. ELECTRICAL GRID CONNECTION The combustion unit requires an electrical connection. Our pellet boilers are equipped with a medium temperature power supply cable. If the power supply cable is damaged and needs to be replaced, call our repair service.
  • Page 17: Connecting The Boiler To The Heating Water Circuit

    Instructions for Use, Maintenance and Installation Pellet boiler K11 Type; PP27 A – G3 7.6. CONNECTING THE BOILER TO THE HEATING WATER CIRCUIT DANGEROUS The connection of the boiler to the heating water circuit may only be performed by a suitably trained installer.
  • Page 18: First Start Of The Boiler

    Instructions for Use, Maintenance and Installation Pellet boiler K11 Type; PP27 A – G3 FIRST START OF THE BOILER The first start of the boiler may only be performed by an authorized person; otherwise, the warranty is voided. After starting the boiler for the first time, an operation test of at least 30 minutes duration has to be performed.
  • Page 19: Safety Warning

    Instructions for Use, Maintenance and Installation Pellet boiler K11 Type; PP27 A – G3 SAFETY WARNING 9.1. SAFETY PRECAUTIONS FOR THE MAINTAINERS Before complying with the safety regulations the maintainer must: • Always use safety devices and individual safety equipment in accordance with the 89/391/EEC directive.
  • Page 20: Instructions For Safe Ignition And Cleaning Of Ththe Boiler

    Instructions for Use, Maintenance and Installation Pellet boiler K11 Type; PP27 A – G3 • Observe the maintenance instructions! • DO NOT use the pellet boiler in case of incorrect operation or other abnormalities, unusual sounds and/or suspicious malfunctions! •...
  • Page 21: Inspection And Parts That Require Maintenance

    Instructions for Use, Maintenance and Installation Pellet boiler K11 Type; PP27 A – G3 Figure 6 shows the combustion vessel or “cup”, which is where the pellet combustion takes place. When you restore the combustion vessel back to its place, make sure that it’s set down correctly;...
  • Page 22 Instructions for Use, Maintenance and Installation Pellet boiler K11 Type; PP27 A – G3 Table 2: The list of parts requiring maintenance Part requiring maintenance Maintainer Time interval Every time the pellet hopper is Combustion vessel (cleaning) Owner filled Every time the pellet hopper Combustor –...
  • Page 23: Additional Maintenance

    Instructions for Use, Maintenance and Installation Pellet boiler K11 Type; PP27 A – G3 10.4. ADDITIONAL MAINTENANCE Your pellet boiler is a heat generator used with wood pellets. Once a year it requires special maintenance performed by the authorized personnel.
  • Page 24: Filling The Pellet Hopper

    Instructions for Use, Maintenance and Installation Pellet boiler K11 Type; PP27 A – G3 FILLING THE PELLET HOPPER The boiler has a 180 kg pellet hopper built in. Before starting to fill the hopper, open the lids (Figure 7). There is a safety grid on the top of the hopper; place a pellet bag on the grid, open it and pour the pellets into the hopper.
  • Page 25: Fuel

    Instructions for Use, Maintenance and Installation Pellet boiler K11 Type; PP27 A – G3 FUEL 13.1. ACCEPTABLE FUEL The pellet boiler is designed to use wood pellets exclusively. Since there are various types and dimensions of pellets on the market, it is important that you procure pellets that do not contain impurities.
  • Page 26: The Controller

    Instructions for Use, Maintenance and Installation Pellet boiler K11 Type; PP27 A – G3 THE CONTROLLER 14.1. Cautions Exposure to water and other liquids Do not expose the product to water, cleaning agents, solvents or other liquids, because they may damage the electronics, leading to impaired operation or product malfunction, thereby representing a danger to life.
  • Page 27: Keypad

    Instructions for Use, Maintenance and Installation Pellet boiler K11 Type; PP27 A – G3 14.3. Keypad Figure 8: Keypad Keypad cleanliness To ensure proper operation, the keypad must be clean. Stains (greasy fingerprints, for instance) can interfere with the operation.
  • Page 28 Instructions for Use, Maintenance and Installation Pellet boiler K11 Type; PP27 A – G3 Table 3: Buttons on the Fumis ALPHA keypad Button Description The On/Off button is used to turn the system on and off and clear errors and warnings. Press and hold the button for 1 second.
  • Page 29: Menu Structure

    Instructions for Use, Maintenance and Installation Pellet boiler K11 Type; PP27 A – G3 14.4. Menu structure Figure 9: Menu structure Note The Fumis ALPHA menu structure depends on the configuration and the additional options. Figure shows the entire menu structure with the full set of entries. Depending on the chosen configuration, some of the entries may not be available.
  • Page 30: Setting The Clock

    Instructions for Use, Maintenance and Installation Pellet boiler K11 Type; PP27 A – G3 displaying the actual temperature (which might not equal the value you set). When adjusting the fuel quality setting, the screen displays the set value. To enter the third level submenu, press the “Confirm” button and use the plus and minus buttons to move from entry to entry.
  • Page 31: Setting The Weekly Programs

    Instructions for Use, Maintenance and Installation Pellet boiler K11 Type; PP27 A – G3 the new value using the “Confirm” button. The screen then shows the newly set operating power. The output power is increased by speeding up the pellet dispenser and the fan.
  • Page 32: Setting The Fuel Options

    Instructions for Use, Maintenance and Installation Pellet boiler K11 Type; PP27 A – G3 14.9. Setting the fuel options Fuel autonomy must be reset manually. When you fill up the empty hopper (up to the level marked “polno” (full) in the hopper), press the “Confirm” button to set the fuel autonomy to FULL. The screen shows how much fuel is left in the hopper, in terms of the remaining burning time (in days or hours).
  • Page 33: Troubleshooting

    Instructions for Use, Maintenance and Installation Pellet boiler K11 Type; PP27 A – G3 The “Čas do vzdrževanja” (Time until maintenance) submenu (optional) shows the days remaining before you will have to have a trained service person perform the regular maintenance and inspection of your heating system.
  • Page 34 Instructions for Use, Maintenance and Installation Pellet boiler K11 Type; PP27 A – G3 Cause: The fan speed sensor (if the fan in your combustion Warning: The “Vzdrževanje” (Maintenance) device is so equipped) is faulty. The heating system can alarm is blinking operate normally.
  • Page 35: Wiring Diagram

    Instructions for Use, Maintenance and Installation Pellet boiler K11 Type; PP27 A – G3 WIRING DIAGRAM © Petrič d.o.o. / august 2016...
  • Page 36: Information Regarding The Destruction And Disposal Of The Boiler

    Instructions for Use, Maintenance and Installation Pellet boiler PP27 A – G3 INFORMATION REGARDING THE DESTRUCTION AND DISPOSAL OF THE BOILER The responsibility for the destruction and disposal of the pellet boiler lies exclusively with the owner of the boiler; the owner must act according to the safety and environmental protection laws valid in the country of their residence.
  • Page 37: Warranty Conditions

    7 years from the date of the first start; • in case the model K11 is replaced, we guarantee spare parts for your product for the 3 following years; •...
  • Page 38: The Components Subject To Normal Wear And Thus Not Covered By The Warranty

    If the user did not observe the instructions for use and maintenance. • If faults or malfunctions occur on the K11 heating device because of the malfunctioning of equipment by other manufacturers. The responsibility of the PETRIČ d.o.o. company is limited to the delivery of the device. The unit must be installed properly, in accordance with the manufacturer’s instructions, as well as in compliance with...
  • Page 39: Model K11 Technical Characteristics

    Instructions for Use, Maintenance and Installation Pellet boiler K11 Type; PP27 A – G3 MODEL K11 TECHNICAL CHARACTERISTICS Output Minimum Nominal *Thermal output (kW) 9,15 32,97 *Efficiency (%) 91,5 92,8 Hourly pellet consumption (kg/h) 7,45 CO emissions (at 10% O2) [mg/m Average flue gas temperature [°C]...
  • Page 40 Instructions for Use, Maintenance and Installation Pellet boiler K11 Type; PP27 A – G3 Highest use of electricity at boiler ignition 341 W Electrical energy consumption in stand-by mode [W] Noise pollution 50 B(A) *Values measured in testing laboratory © Petrič d.o.o. / august 2016...
  • Page 41: Boiler Imensions And Connections

    Instructions for Use, Maintenance and Installation Pellet boiler K11 Type; PP27 A – G3 BOILER IMENSIONS AND CONNECTIONS © Petrič d.o.o. / august 2016...
  • Page 42: Declaration Of Conformity

    Instructions for Use, Maintenance and Installation Pellet boiler K11 Type; PP27 A – G3 DECLARATION OF CONFORMITY © Petrič d.o.o. / august 2016...
  • Page 43: Ce Label

    Instructions for Use, Maintenance and Installation Pellet boiler K11 Type; PP27 A – G3 CE LABEL © Petrič d.o.o. / august 2016...
  • Page 44: Connection Diagrams (Hydraulic And Electric)

    Instructions for Use, Maintenance and Installation Pellet boiler K11 Type; PP27 A – G3 CONNECTION DIAGRAMS (hydraulic and electric) 22.1. General connection diagram Return water protection Hydraulic boiler connection must be implemented with return protection system. It must must be ensured that return water temperature is never lowet than 55°C!
  • Page 45 Instructions for Use, Maintenance and Installation Pellet boiler K11 Type; PP27 A – G3 22.2. An example of the boiler connection © Petrič d.o.o. / august 2016...
  • Page 46 BOILER K11 There are two cables at the back of the K11 boiler. A white cable, marked “230V~”, is connected to one of the customer’s electrical outlets, while the cable marked “črpalka” or “pump” is connected to the pump for the protection of the boiler return line.
  • Page 47 Instructions for Use, Maintenance and Installation Pellet boiler K11 Type; PP27 A – G3 Petrič d.o.o. Goriška 57 5270 Ajdovščina, Slovenia Tel.: +386 5 3659 000 Fax: +386 5 3659 022 Website: www.petric.si E-mail: petric@petric.si © Petrič d.o.o. / august 2016...

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