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Motala MC2000 Assembly Instructions Manual

Low speed lift 2-6 landings automatic/manual doors
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MOTALA HISSAR AB
Luxorgatan 1
Box 4029
591 04 Motala
SWEDEN
Tel: +46 (0)141-23 70 50
LOW SPEED LIFT
MC2000
2-6 landings
Automatic/manual doors
Assembly Instruction Manual
mc200501
Release 2.02 2011-10-20

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  • Page 1 MOTALA HISSAR AB Luxorgatan 1 Box 4029 591 04 Motala SWEDEN Tel: +46 (0)141-23 70 50 LOW SPEED LIFT MC2000 2-6 landings Automatic/manual doors Assembly Instruction Manual mc200501 Release 2.02 2011-10-20...

  • Page 3: Table Of Contents

    MOTALA HISSAR AB Luxorgatan 1 Box 4029 59104 Motala SWEDEN Tel: +46 (0)141-23 70 50 Safety regulations 3 Wordlist 4 Tools 5 Preparations before assembly 6 Use the layout drawing for erection site check 6 Lift material 6 Lift well construction planning 6...

  • Page 5: Safety Regulations

    Motala Hissar MC2000 with 2-6 landings and manual or automatic doors. The texts and the illustrations of the manual show an MC2000 with 2 landings, but are also valid for lifts with several landings. Note that the manual also describes the assembly of equip- ment that is not found in all lifts.

  • Page 6: Wordlist

    MC2000 – Assembly Instruction Manual Wordlist Adjacent lift Lift with door or doors on sides B or D. Chain joint For connecting the chain between the guide rail sections and between the chain and the jointing rod. Clamp coupling For jointing the driving shaft.

  • Page 7: Tools

    MC2000 – Assembly Instruction Manual Tools Tools/Equipment with item numbers can be or- dered from Motala Hissar AB. MH item Equipment Notes number Sets of dimension sticks, 1480 mm, 1081 705827 For lift well construction, outside dimensions: mm, 1181 mm.

  • Page 8: Preparations Before Assembly

    MC2000 – Assembly Instruction Manual Preparations before assembly Use the layout drawing for erection site check Measurments There is an example under the heading “Layout drawing” on page 48. (The measurments in the picture are taken from that example.) Check that the pit: •...

  • Page 9: Assembly

    MC2000 – Assembly Instruction Manual Assembly Introduction This section contains general information on how to construct so called precision gauge blocks and how to erect lift well modules and glass modules. General information on how to erect modules Lift well modules Generally, each module is assembled with four screws in the corner profiles.
  • Page 10 MC2000 – Assembly Instruction Manual 1. Cut the lift well modules with a jigg saw. Protect the surface with insulating tape or something similar. 2. Remove the sharp edges. 3. Turn the U-profile with notch 1 towards the outside of the lift well. Note that the top U- profile looks different.

  • Page 11: Lift Well Assembly According To Layout Drawing

    MC2000 – Assembly Instruction Manual Lift well assembly according to layout drawing. Bottom part of the lift well, landing 0 1. Erect the broad corner profile on side C of the lift well. Note that the broad profile must be placed against side D.
  • Page 12 MC2000 – Assembly Instruction Manual 10. Place a U-profile (25 mm) under the lift well module/glass module on side D. Turn the notch of the U-profile towards the outside of the lift well. 11. Place three lift well modules/glass modules on side D.
  • Page 13 MC2000 – Assembly Instruction Manual In this example, the lift well side B has glass modules. The first glass module must not be in close contact with the pit but should be placed a little higher up. For measurments, see the lay- out drawing.
  • Page 14 MC2000 – Assembly Instruction Manual 21. Fit three glass modules. 22. Fasten the tops of the glass modules in the corner profile with a screw through the two modules. mc200511 23. Set up the door frame. Start at the bottom.
  • Page 15 MC2000 – Assembly Instruction Manual 24. Use a long dimension stick to check the correct distance between sides A and C of the lift well. Fasten the door frame with screws at the very bottom of the modules on sides B and D.
  • Page 16 MC2000 – Assembly Instruction Manual Placing the lift well in the pit 1. Adjust the placing of the lift well in the pit and check that the lift well can pass freely upwards through the joists. mc200519A 2. Measure and adjust the diagonal measure- ments of the lift well.
  • Page 17 MC2000 – Assembly Instruction Manual 2. Attach the lock pins. 3. Set up the platform floor. mc200517 Construction of lift well for remaining floors (1-4) Corner profiles, side C 1. Fasten a screw in each corner profile of side C so that half the jointing sleeve de- scends into the profile.
  • Page 18 MC2000 – Assembly Instruction Manual 3. Erect the corner profiles onto the jointing sleeves mc200519...
  • Page 19 MC2000 – Assembly Instruction Manual In this example side C is also fitted with glass modules and therefore a precision gauge block is needed for the joist passage and a second one is needed as a finish at the well top.
  • Page 20 MC2000 – Assembly Instruction Manual 8. Measure and cut the lift well module with a jigg saw if necessary. The module should end a few millimetres below the upper ends of the corner profiles. 9. Assemble the module/modules. 10. Use a short dimension stick and fasten the module with two screws in the upper edges of the corner profiles.
  • Page 21 MC2000 – Assembly Instruction Manual 13. Note! For adjacent lifts and two-entrance lifts, remember that you need a channel for cables and wires in the lift well walls. The retiring ramp is always on the same side as the motor and the gear, see “Layout draw- ing”...
  • Page 22 MC2000 – Assembly Instruction Manual 18. Install the door frame in the two foremost corner profiles. mc200525 19. Unfold and fit the door frame against the modules of sides B and D. Use a glazier’s lifting tool with suction cups.
  • Page 23 MC2000 – Assembly Instruction Manual Erecting the work platform, landings 1-4 1. Erect the work platform in the two pre- drilled holes of the door frame. Unfold the platform and set it up in the two adjustable legs in the back edge of the platform.
  • Page 24 MC2000 – Assembly Instruction Manual Finishing the upper part of the lift well Straightening of sides B and D 1. Place the dimension stick on a level with the upper edge of the door frame. 2. Fasten a screw in the upper part of the door frame and another screw on the same level on side C.

  • Page 25: Installation Of Electric Cables And Wires

    MC2000 – Assembly Instruction Manual Installation of electric cables and wires Pull all the cables to the control panel, i.e. the cable from the pit and the cables from all the door frames. The illustrations show the standard installation, i.e. the control panel is installed on the door frame on the top floor at the same place as the motor and the gear.

  • Page 26: Guide Rails

    MC2000 – Assembly Instruction Manual Landing 0, pit 1. Pull the cable with terminal block “control panel - terminal block pit” through the opening in the door frame. (Length of cable to the block approx. 0.8 m.) 2. Pull the door lock wire through the same opening.
  • Page 27 MC2000 – Assembly Instruction Manual 2. Place the guide rails in the very corners with the mounting brackets turned towards the lift well wall. Check that the lower end of the guide rail is on the same level as the lower edge of the lift well, i.e.
  • Page 28 MC2000 – Assembly Instruction Manual 8. Joint the chains. Lift the guide rail that is to be jointed high enough above the lower guide rail so that you can attach the con- necting links. 9. Hold the chains in the upper guide rail with e.g.

  • Page 29: Driving Shafts, Gear And Motor

    MC2000 – Assembly Instruction Manual Driving shafts, gear and motor 1. Carefully push the safety gear shaft into the sprocket wheel on side A of the lift. Note! Do not use force! 2. Fasten the lock screw (use a 3 mm socket wrench).
  • Page 30 MC2000 – Assembly Instruction Manual 8. Thread on the test device cord of the safety gear through the hollow space between the guide rail and the door frame. 9. Fit the two keyways on the short driving shaft before installing the motor package.

  • Page 31: Connecting Pit Functions

    MC2000 – Assembly Instruction Manual Connecting pit functions Connect the cables according to the electrical diagram of the lift. The bottom floor is called “landing 0” in the diagram. 1. Fit temporarily and connect the terminal floor switch (marked with an arrow in the il- lustration).

  • Page 32: Connecting Control Panel Wiring

    MC2000 – Assembly Instruction Manual Connecting control panel wiring 1. Connect the cables in the control panel ac- cording to the electrical diagram. • Do not cut the cables too short. • Unload the cables with cable tie. • Important! Make sure there is no lead...

  • Page 33: Door Panel And Removal Of Work Platform

    MC2000 – Assembly Instruction Manual Door panel and removal of work platform 1. Secure the door openings so that nobody can accidentally fall into the lift well. 2. Install all the sills loosely except on landing 0 where the sill should be fitted properly af- ter fastening the lift well.

  • Page 34: Commencing With Drive Command Box

    MC2000 – Assembly Instruction Manual Commencing with drive command box 1. The safety circuit must be whole in order to drive, i.e. stop circuit, door circuit, lock cir- cuit etc. 2. Switch on the supply voltage. 3. Check that the slides of the platform goes in the right direction in relation to the con- tactors.

  • Page 35: Platform

    MC2000 – Assembly Instruction Manual Platform 1. Lift the floor panel from the floor frame. 2. Carry the floor frame into the lift well and fold it downwards. 1. Fasten the floor frame in the slides, using eight M10 screws. Lift and adjust the floor frame into position with a crowbar so that the screws can be fastened lose by hand.
  • Page 36 MC2000 – Assembly Instruction Manual 5. Install the floor panel. Check that the bent- down edge of the floor panel is in close contact with the floor frame. 6. If necessary, fine-adjust the diagonal measure of the lift well so that the platform can run freely and smoothly through the whole lift well.

  • Page 37: Fixing Lift Well

    MC2000 – Assembly Instruction Manual Fixing lift well 1. Fasten the lift well in the pit with bolts. One bolt for each guide rail and two in the notch of the door frame. Sills 1. Lift or hang off the lower door (landing 0) temporarily and install the sill.

  • Page 38: Fixing Plates

    MC2000 – Assembly Instruction Manual Fixing plates 1. Secure the fixing plates (90x50x2000 mm) for the “large cover plates” of the guide rails with screws. The fixing plates must be edge to edge with the flange of the corner profiles. Start from the bottom, 50 mm from the pit.

  • Page 39: Travelling Flex Cable, Panel Plate, Overload Unit And Control Panel

    MC2000 – Assembly Instruction Manual Travelling flex cable, panel plate, overload unit and control panel 1. Run the lift to the topmost landing. 2. Lower the flex cable (1) with the platform terminals in the end on the opposite side of the door on floor 0.
  • Page 40 MC2000 – Assembly Instruction Manual 11. Place the panel plate on the platform. 12. Thread the travelling cable through the hole “nearest the side as the cable hangs on” in the panel plate and secure the cable with U-fasteners. Note! Check that the screws are not placed under the panel shelf or damage the shelf components.
  • Page 41 MC2000 – Assembly Instruction Manual Overload unit Bring the platform to the middle of the door opening so you can reach to fit the overload arm (1) from underneath. Fit with screws in the pre-drilled holes nearest the inner corner (2).
  • Page 42 MC2000 – Assembly Instruction Manual Electric connections on the platform panel plate All electric connections are made according to the electrical diagram of the lift. Fasten all ca- bles from the slide to the panel shelf on the in- side of the angle bracket with cable tie (not on the top or bottom sides).

  • Page 43: Cancelling Drive Command Box

    MC2000 – Assembly Instruction Manual 9. Fasten the platform panel with four screws (1). Place the cables so that they cannot be damaged. Cancelling drive command box 1. Push the stop button on platform panel. Warning! In this position, the button is con- nected in parallel with the emergency stop of the drive command box.

  • Page 44: Commencing From Platform Control Panel

    MC2000 – Assembly Instruction Manual 2011-10 5. Important! Fasten the ceiling in the L- shaped moulding with screws from under- neath (5). Commencing from platform control panel 1. Switch the main switch 220: to ON. Note! The lift is equipped with PLC control so it...

  • Page 45: Lock Arms

    MC2000 – Assembly Instruction Manual 2011-10 Lock arms 5. Run the lift to an exact position on each floor and fit the lock arm. When the lift is on a certain floor, the roller of the lock arm should be in the centre of the ramp. Note!

  • Page 46: Lubrication

    MC2000 – Assembly Instruction Manual 3. Fit the final stop ramp (2) for the 51: con- tact at the top and ground floor. The switch should be effected by the ramp if the lift runs more than 15mm above the top floor and 15mm below the ground floor.

  • Page 47: Cover Plates

    MC2000 – Assembly Instruction Manual Cover plates Check before fitting cover plates Check • that the lift stops at the landings + - 10 mm. • that the locks open properly, even if you pull the door and call the lift simultaneously.
  • Page 48 MC2000 – Assembly Instruction Manual On lifts with 1300 mm ceiling height the drive shaft cover plate is fastened in the same way and is also fastened with screws from the top side. Large cover plates 1. Start from the bottom with the lowest cover plates (they can usually be shorter than the others) 50mm up from the pit.

  • Page 49: Finishing Work

    MC2000 – Assembly Instruction Manual Finishing work 1. Fit the motor and the electric cabinet top cover. 2. Put up all necessary signs, taking local de- mands into consideration. 3. Clean the lift. 4. If necessary, patch damaged paint. 5. Inform customers and working staff about the lift and its functions.

  • Page 50: Layout Drawing

    MC2000 – Assembly Instruction Manual Layout drawing Depth 1590 IMPORTANT! Please check and adjust measures, door hangers etc. Please return the layout drawing immediately. Note! Basic free construction heights. Floor with automatic doors requires free height min. 2200 mm. APPROVED with registered changes: Floor without automatic doors requires free height min.

  • Page 51: Checklist

    MC2000 – Assembly Instruction Manual Checklist Lift number: 9187 Project: MC2/2 Dem o Motala His s ar Side C L ength Door L ength Door Side A Cable hole From below From below [mm] Al-prof. [mm] Al-prof. 2155 Door 2950 Al-prof.

  • Page 52: Approvals And Version History

    MC2000 – Assembly Instruction Manual Approvals and version history Table 1: Issue Date Description of change Ref CR Approve by Rev.A 2005-05-04 1.01 2007-01-31 Change of version counting. See first page Adding this side. See “Approvals and version history” on page 50.
  • Page 53 MC2000 – Assembly Instruction Manual Attachments...
  • Page 54 MOTALA HISSAR AB Hidden hinges Mounting and adjustment of door with hidden hinges 2012-04-12 Draft 2 – Method for mounting door with hidden hinges.
  • Page 55 Mounting door leaf Tips! Hold the door leaf in about 45 degree opening angle so that the door part of the hinge rests against the edge of the frame as shown, this makes it easier to steer hinges on the pins that are hidden inside the frame.
  • Page 56 Adjusting the hinges The hinges can only be adjusted in height. 1. Adjust the door in height by turning the Allen screw. 2. Lock Allen screw with hex. Note! Adjust the upper and lower hinge equal. The hinges can only be adjusted in height. Important! Both the upper and lower hinge must be adjusted so that the ball of the hinge rests in the cup in order to...
  • Page 57 Install the cover at both hinges. Insert the controller that fits into the groove of the door frame and snap on lid. Done Removing the cover Press gently with a screwdriver on the side as shown until the lid comes off.
  • Page 58 MOTALA MC2000 – Mechanical blocking device Instruction Mechanical blocking device in the pit MC2000 Rev. B © 2012 Motalahissar AB 0 (12) IQ56-03 Rev: B...
  • Page 59 MOTALA MC2000 – Mechanical blocking device Instruction All rights reserved. No part of the contents of this document may be copied, reproduced or transmitted in any form or by any means, or translated into another language or format, in whole or part, without prior written permission of MOTALA HISSAR Corporation.
  • Page 60 MOTALA MC2000 – Mechanical blocking device Instruction TABLE OF CONTENTS GENERAL .........................3 ....................3 ELATED DOCUMENTS SAFETY ........................3 FASTENERS USED IN THE INSTALLATION INSTRUCTION ........3 OVERVIEW........................4 ..................4 ECHANICAL BLOCKING DEVICE ........4 HE OPERATING HANDLE TO THE MECHANICAL BLOCKING DEVICE INSTALLATION ......................5 ..................5...

  • Page 61: General

    MOTALA MC2000 – Mechanical blocking device Instruction GENERAL This mechanical blocking device are special designed to be fitted on MC2000. Follow this instruction carefully to ensure an efficient and trouble-free installation. Related documents This instruction is to be used with the MC2000 installation instruction.

  • Page 62: Overview

    MOTALA MC2000 – Mechanical blocking device Instruction Overview Mechanical blocking device 1. The mechanical blocking device in the pit is always placed on the opposite side from the motor and the retiring ramp. It is used to provide a safety space of 500 mm when working in the pit.

  • Page 63: Installation

    MOTALA MC2000 – Mechanical blocking device Instruction Installation Mount the first bracket 1. Mount the bracket 730888 in the pre-drilled holes in the guide, use 4x 100197. Mount the cover plate bracket 1. Mount the cover plate 730624, use 8x 100223.

  • Page 64: Mount The Second Bracket

    MOTALA MC2000 – Mechanical blocking device Instruction Mount the second bracket 1. Put the second bracket 730889 behind the first bracket. 2. Use 2x 102040. 3. Use 2x 100223. Mount the first pulley 1. The first pulley 730896 is mounted right next to the floor bracket.

  • Page 65: Mount The Second Pulley

    MOTALA MC2000 – Mechanical blocking device Instruction Mount the second pulley 1. The second pulley 730896 is mounted right next to the floor bracket. 2. Use 2x 100223. 3. Note that the second pulley can be placed in a variety of...

  • Page 66: Mount The Operating Handle And The Warning Sign

    MOTALA MC2000 – Mechanical blocking device Instruction Mount the operating handle and the warning sign 1. Place the operating handle 731032 inside of the threshold on the door giving access to the pit, use 2x 100223. 2. Place the warning sign on the floor at the bottom of the pit, fix it with glue or screws.

  • Page 67: Mount The Platform Frame

    MOTALA MC2000 – Mechanical blocking device Instruction Mount the platform frame Mount the platform frame 730752, use 8x 100179. See the MC2000 installation instruction for further important details on mounting the platform. Mount the mechanical blocking device Mount the mechanical blocking device 730905, use 6x 102040.

  • Page 68: Adjustment Of The Wire

    MOTALA MC2000 – Mechanical blocking device Instruction Adjustment of the wire Make sure the red device 731067 is in its position. And the operating handle is in its inactivated position. 2. Stretch the wire. 3. Tighten the two screws to lock the wire.

  • Page 69: Mount The Retiring Ramp And Limit Switch Cams

    MOTALA MC2000 – Mechanical blocking device Instruction Mount the retiring ramp and limit switch cams Mount the retiring ramp 730213, use 4x 100136. Mount the limit switches Mount the retiring ramp 731035 (62:N) and 731036 (62:U), use 4x 100223. © 2012 Motalahissar AB...

  • Page 70: Adjustment Of The Limit Switches Positions

    MOTALA MC2000 – Mechanical blocking device Instruction Adjustment of the limit switches positions Place the lower switch so that the ridge affects the switch 25 mm before the platform reaches the lower floor level. Place the upper switch so that...
  • Page 71 MOTALA MC2000 – Updated version of the platform wall Instruction Updated version of the platform wall MC2000 Rev. B © 2012 Motalahissar AB 0 (14) IQ56-04 Rev: B...
  • Page 72 MOTALA MC2000 – Updated version of the platform wall Instruction All rights reserved. No part of the contents of this document may be copied, reproduced or transmitted in any form or by any means, or translated into another language or format, in whole or part, without prior written permission of MOTALA HISSAR Corporation.
  • Page 73 MOTALA MC2000 – Updated version of the platform wall Instruction TABLE OF CONTENTS GENERAL .........................3 ....................3 ELATED DOCUMENTS SAFETY ........................3 FASTENERS USED IN THE INSTALLATION INSTRUCTION ........3 INSTALLATION ......................4 ..................4 NSTALL THE OVERLOAD ARM ..................4 NSTALL THE PLATFORM WALL ..................5 TTACH THE TRAVELING CABLE ....................5...

  • Page 74: General

    Follow this instruction carefully to ensure an efficient and trouble-free installation. Related documents This instruction is to be used with the MC2000 installation instruction and the electrical drawings. SAFETY Personal safety precautions for fitters.

  • Page 75: Installation

    MOTALA MC2000 – Updated version of the platform wall Instruction Installation Install the overload arm 1. Fit the overload arm from the underside of the platform, use 2x 100233 so that it still can be adjusted. 2. Route the cable from the sensitive edges inside the arm.

  • Page 76: Attach The Traveling Cable

    MOTALA MC2000 – Updated version of the platform wall Instruction Attach the traveling cable 1. Tread the traveling cable through the hole (1) and fix it with the cable clamp 730764, use 1x 100132. 2. Note, no cables are visible in this illustration.

  • Page 77: Fit The Shelf

    MOTALA MC2000 – Updated version of the platform wall Instruction Fit the shelf 1. Fit the shelf 731072, use 5x 100223. Fit the angle brackets 1. Fit the angel brackets 2x 730767, one on the left and one on the right side, use 4x100137 and 4x 100223.

  • Page 78: Install The Switch Unit For The Upper Sensitive Edge

    MOTALA MC2000 – Updated version of the platform wall Instruction Install the switch unit for the upper sensitive edge 1. Fit the unit 730781, use 2x 100223. Fit the switch for the over load device Fit the switch unit 730669, use 2x 100223.

  • Page 79: Fix The Overload Arm

    MOTALA MC2000 – Updated version of the platform wall Instruction Fix the overload arm Fix the overload arm, use 6x 100223. Fit the earth terminal and circuits board 1. Fit the earth terminal 100732, use 1x 100260 and 1x 100938.

  • Page 80: Fit The Upper Sensitive Edge

    MOTALA MC2000 – Updated version of the platform wall Instruction Fit the upper sensitive edge Fit the upper sensitive edge 730774, use 4x 730775 and 8x 100223. Se Mom. 1 and Mom. 2. Place the side panels Place the left 730769 and right...

  • Page 81: Fix The Side Panels

    MOTALA MC2000 – Updated version of the platform wall Instruction Fix the side panels Insert the hook into the groove. Fasten the side panels, use 4x 100223. Fit the COP and handrail Fit the COP 730880 on the panel 730762, use 6x 101924.

  • Page 82: Install The Cop Panel Step 1

    MOTALA MC2000 – Updated version of the platform wall Instruction Install the COP panel step 1 Slightly loosen the 3 screws under the COP panel. Insert them special hinge plates in the slots. Install the COP panel step 2 Tighten the 3 screws.

  • Page 83: Install The Cop Panel Step 5

    MOTALA MC2000 – Updated version of the platform wall Instruction Install the COP panel step 3 Apply one end of the wire 102413 to the wall, use 1x 101609. Install the COP panel step 4 Apply the other end of the wire 102413 to the COP, use 1x 100113 and 1x 100231 .
  • Page 84 MOTALA MC2000 – Updated version of the platform wall Instruction Install the COP panel step 5 Slide in the COP in until it stops, let the edge of the plate slide in under the sensitive edge. Install the COP panel step 6 Fix the COP, use 2x 100226 and 2x 100223.

  • Page 85: Approvals And Version History

    MOTALA MC2000 – Updated version of the platform wall Instruction APPROVALS AND VERSION HISTORY Compiled by: Designer/Ronnie Sundström Date Description of change Ref CR Checked by Approved by 2012-09-26 Draft 1.0 9340 Niklas Adell Ari Nieminen 2013-01-15 Modified to fit Kinds equipment...
  • Page 86 MOTALA MC2000 – Flip chair on the platform Instruction MC2000 - Flip chair on the platform Rev. - © 2012 Motalahissar AB 0 (6) IQ56-06 Rev: -...
  • Page 87 MOTALA MC2000 – Flip chair on the platform Instruction All rights reserved. No part of the contents of this document may be copied, reproduced or transmitted in any form or by any means, or translated into another language or format, in whole or part, without prior written permission of MOTALA HISSAR Corporation.
  • Page 88 MOTALA MC2000 – Flip chair on the platform Instruction TABLE OF CONTENTS GENERAL .........................3 ....................3 ELATED DOCUMENTS SAFETY ........................3 FASTENERS USED IN THE INSTALLATION INSTRUCTION ........3 INSTALLATION ......................4 COP .......................4 EMOVE THE ......................4 IT THE CONSOL ....................5 OUNT THE FLIP CHAIR ....................5...

  • Page 89: General

    MOTALA MC2000 – Flip chair on the platform Instruction GENERAL This flip chair is special designed to fit on MC2000 platform. Follow this instruction carefully to ensure an efficient and trouble-free installation. Related documents This instruction is to be used with the MC2000 installation instruction and IQ56-04 Updated version of the platform wall MC2000 installation instruction.

  • Page 90: Installation

    MOTALA MC2000 – Flip chair on the platform Instruction Installation Remove the COP 1. Remove the COP to be able to install the consol for the flip chair. Refer to document IQ56-04 Updated version of the platform wall MC2000 installation instruction.

  • Page 91: Mount The Flip Chair

    MOTALA MC2000 – Flip chair on the platform Instruction Mount the flip chair 1. You have to tension the flip chair apart to be able to fit the screws, use 6x 101725. It is easier to be two persons doing this phase of the installation.

  • Page 92: Refit The Cop And Make A Function Test Of The Cop

    MOTALA MC2000 – Flip chair on the platform Instruction Refit the COP and make a function test of the COP 1. Refit the COP in its original position, se document IQ56-04 Updated version of the platform wall MC2000 installation instruction.
  • Page 93 MOTALA MC2000 – Exclusive option for the plattform Instruction MC2000 - Exclusive option for the platform Rev. - © 2012 Motalahissar AB 0 (6) IQ56-07 Rev: -...
  • Page 94 MOTALA MC2000 – Exclusive option for the plattform Instruction All rights reserved. No part of the contents of this document may be copied, reproduced or transmitted in any form or by any means, or translated into another language or format, in whole or part, without prior written permission of MOTALA HISSAR Corporation.
  • Page 95 MOTALA MC2000 – Exclusive option for the plattform Instruction TABLE OF CONTENTS GENERAL .........................3 ....................3 ELATED DOCUMENTS SAFETY ........................3 FASTENERS USED IN THE INSTALLATION INSTRUCTION ........3 INSTALLATION ......................4 COP ...................4 IT SIDE PANELS AND 1 ...................5 IT THE EXCLUSIVE WALL STEP 2 ...................5...

  • Page 96: General

    MOTALA MC2000 – Exclusive option for the plattform Instruction GENERAL This exclusive option is special designed to fit on MC2000 platforms. Follow this instruction carefully to ensure an efficient and trouble-free installation. Related documents This instruction is to be used with the MC2000 installation instruction and IQ56-04 Updated version of the platform wall MC2000 installation instruction.

  • Page 97: Installation

    MOTALA MC2000 – Exclusive option for the plattform Instruction Installation Fit side panels and COP 1. Remove the plastic cover from the stainless steel plates and check for scratches. Fit the side panels (stainless steel), handrail (stainless steel or oak) and the COP (stainless steel).

  • Page 98: Fit The Exclusive Wall Step 1

    MOTALA MC2000 – Exclusive option for the plattform Instruction Fit the exclusive wall step 1 1. Remove protective paper from tape. Fit the exclusive wall step 2 1. Fit the lower part of the exclusive wall in the corner of the floor and the wall and tape it to the wall of steel.

  • Page 99: Final Check

    MOTALA MC2000 – Exclusive option for the plattform Instruction Final check 1. Check the installation for scratches. 2. Wash away fingerprints and other dirt from the platform before leaving the site. APPROVALS AND VERSION HISTORY Compiled by: Designer/Ronnie Sundström Date...
  • Page 100 MOTALA MC2000 Automatic door operator when headroom is 1300mm (so-called “half door”) Instruction MC2000 – Automatic door operator – Headroom 1300 mm (half door) Rev. - © 2012 Motalahissar AB 0 (6) IQ56-08 Rev: -...
  • Page 101 No part of the contents of this document may be copied, reproduced or transmitted in any form or by any means, or translated into another language or format, in whole or part, without prior written permission of MOTALA HISSAR Corporation. CONTACT:...
  • Page 102 MOTALA MC2000 Automatic door operator when headroom is 1300mm (so-called “half door”) Instruction TABLE OF CONTENTS GENERAL .........................3 ....................3 ELATED DOCUMENTS SAFETY ........................3 FASTENERS USED IN THE INSTALLATION INSTRUCTION ........3 INSTALLATION ......................4 ......................4 ONNECT CABLES ............5 REPARE TO FIT THE AUTOMATIC DOOR OPERATOR ................5...

  • Page 103: General

    Instruction GENERAL This automatic door operator is specially designed to fit on MC2000 door´s when headroom height is 1300 mm, that means it´s for the option with half door in the topmost floor. Follow this instruction carefully to ensure an efficient and trouble-free installation.

  • Page 104: Installation

    MOTALA MC2000 Automatic door operator when headroom is 1300mm (so-called “half door”) Instruction Installation This instruction shows the installation of a automatic door operator part no. 730955 on a left-hinged door. For right-hinged door use automatic door operator part no.

  • Page 105: Prepare To Fit The Automatic Door Operator

    MOTALA MC2000 Automatic door operator when headroom is 1300mm (so-called “half door”) Instruction Prepare to fit the automatic door operator 1. In some cases there can be a wall at the side of the lift witch prevent to slide the automatic...

  • Page 106: Adjust The Slow Speed

    MOTALA MC2000 Automatic door operator when headroom is 1300mm (so-called “half door”) Instruction Adjust the slow speed 1. How to adjust the slow speed, use instruction in document IQ80-02E Swing door slow speed. 2. Fit the cover on the automatic door operator.
  • Page 107 No part of the contents of this document may be copied, reproduced or transmitted in any form or by any means, or translated into another language or format, in whole or part, without prior written permission of MOTALA HISSAR Corporation. CONTACT:...
  • Page 108 APPROVALS AND VERSION HISTORY ..............6 1. GENERAL This Threshold is special designed to fit on Motala Lifts. Follow this instruction carefully to ensure an efficient and trouble-free installation. Note! In this illustration the shaft door´s are left out to easier illustrate the steps of the installation.

  • Page 109: Standard Sizes

    Fasteners used in the installation instruction Number Description View 100268 Pop rivet 3,2x13,1 Stainless 100223 Staps 4,2x14 CS Ph2 © 2013 Motala Hissar AB 2 (6) IQ56-11 Rev: B...

  • Page 110: Installation

    The builder must supply the proper screw for the finished floor and make sure the fitting looks neat and proper! © 2013 Motala Hissar AB 3 (6) IQ56-11 Rev: B...

  • Page 111: Fitting The Threshold

    1. Slide the outer part on to the inner part. 2. Drill 3x 3,3mm holes through the whole aluminum profile at the markings. 3. Fit the outer part to the inner part, use 3x 100268. © 2013 Motala Hissar AB 4 (6) IQ56-11 Rev: B...

  • Page 112: Working Position

    3.1 and 5.1.2 you must use a spirit level when you fix the inner part. 2. Fix the threshold from inside, use 8x 100223. 3. Installation is finished. © 2013 Motala Hissar AB 5 (6) IQ56-11 Rev: B...

  • Page 113: Approvals And Version History

    Ref CR Approved by 2013-05-07 First edition Ari Nieminen 2013-05-22 If there is no finished floor Ari Nieminen Changed to fix outer part 2015-02-12 18021 Stefan Westin with pop rivets © 2013 Motala Hissar AB 6 (6) IQ56-11 Rev: B...
  • Page 114 MOTALA MC2000 Manual door closer when headroom is 1300mm (so-called “half door”) Instruction MC2000 – Manual door closer – Headroom 1300 mm (half door) Rev. - © 2012 Motalahissar AB 0 (6) IQ56-12 Rev: -...
  • Page 115 No part of the contents of this document may be copied, reproduced or transmitted in any form or by any means, or translated into another language or format, in whole or part, without prior written permission of MOTALA HISSAR Corporation. CONTACT:...
  • Page 116 MOTALA MC2000 Manual door closer when headroom is 1300mm (so-called “half door”) Instruction TABLE OF CONTENTS GENERAL .........................3 ....................3 ELATED DOCUMENTS SAFETY ........................3 FASTENERS USED IN THE INSTALLATION INSTRUCTION ........3 INSTALLATION ......................4 ........................4 IT SLIDER ......................5 IT DOOR CLOSER .......................5 DJUSTMENT APPROVALS AND VERSION HISTORY ..............6...

  • Page 117: General

    Follow this instruction carefully to ensure an efficient and trouble-free installation. Related documents This instruction is to be used with the MC2000 installation instruction. For more details about the door closer functions, see the documentation as follows with the door closer delivery. SAFETY Personal safety precautions for fitters.

  • Page 118: Installation

    MOTALA MC2000 Manual door closer when headroom is 1300mm (so-called “half door”) Instruction Installation Fit slider 1. Fit the slider on the door, use 1x 102489. © 2012 Motalahissar AB 4 (6) IQ56-12 Rev: -...

  • Page 119: Fit Door Closer

    MOTALA MC2000 Manual door closer when headroom is 1300mm (so-called “half door”) Instruction Fit door closer 1. Remove the plastic cover and push the closer 102354 onto the slider. Fix the closer, use 4x 101528. Put the plastic cover back on the door closer.

  • Page 120: Approvals And Version History

    MOTALA MC2000 Manual door closer when headroom is 1300mm (so-called “half door”) Instruction APPROVALS AND VERSION HISTORY Compiled by: Designer/Ronnie Sundström Date Description of change Ref CR Checked by Approved by 2013-04-22 First edition 13882 Niklas Adell Ari Nieminen © 2012 Motalahissar AB...
  • Page 121 No part of the contents of this document may be copied, reproduced or transmitted in any form or by any means, or translated into another language or format, in whole or part, without prior written permission of MOTALA HISSAR Corporation. CONTACT:...
  • Page 122 GENERAL This instruction is used to avoid vibrations on the platform. RELATED DOCUMENTS This instruction is to be used with the MC2000 installation instruction. SAFETY Personal safety precautions for fitters. Always use Personal Protective Equipment (PPE). Always use Head protection, Eye protection, Foot protection, Hand protection, Protective clothing, Face shield and Safety harness.
  • Page 123 Threshold – Installation instruction 3.1.2 Load the platform Load 150kg on the platform. 3.1.3 Tighten screws Tighten screws on left and right side, torque = 30-40Nm. © 2013 Motala Hissar AB 2 (3) IQ65-13 Rev: -...
  • Page 124 APPROVALS AND VERSION HISTORY Compiled by: Designer/Ronnie Sundström Date Description of change Ref CR Checked by Approved by 2013-05-29 First edition 14102 Niklas Adell Ari Nieminen © 2013 Motala Hissar AB 3 (3) IQ65-13 Rev: -...
  • Page 125 Platform floor – Installation instruction Platform floor Installation instruction Rev. (B) © 2013 Motala Hissar AB 0 (8) IQ56-15 Rev: (B)
  • Page 126 No part of the contents of this document may be copied, reproduced or transmitted in any form or by any means, or translated into another language or format, in whole or part, without prior written permission of MOTALA HISSAR Corporation. CONTACT:...
  • Page 127 OWERING THE PLATFORM TO HORIZONTAL POSITION 4.2.3 F ..................7 IX THE PLATFORM 4.2.4 F ............7 INALIZE THE FIXING OF THE PLATFORM 4.2.5 R ................8 EMOVE THE LIFTING EYE APPROVALS AND VERSION HISTORY ..............8 © 2013 Motala Hissar AB 2 (8) IQ56-15 Rev: (B)

  • Page 128: General

    Platform floor – Installation instruction 1. GENERAL This platform floor is special designed to be fitted on MC2000. Follow this instruction carefully to ensure an efficient and trouble-free installation. RELATED DOCUMENTS This instruction is to be used with the MC2000 installation instruction, the IQ56-03 Mechanical blocking device in the pit MC2000.

  • Page 129: Installation

    Fit the mechanical blocking device Fit the mechanical blocking device, see related documentation IQ56- 03 Mechanical blocking device in the pit MC2000 for installation instruction. 4.1.2 Lifting tool Place the lifting rod and the winch in the top off the lift shaft.

  • Page 130: Lift The Platform Into The Well

    Connect the winch to the platform lifting eye Connect the winch hook to the lifting eye on the platform. Check that the screws for the lifting eye is firmly tighten. © 2013 Motala Hissar AB 5 (8) IQ56-15 Rev: (B)

  • Page 131: Fit The Platform

    Fix the platform in the outer upper hole with a loose screw, use 1x 100179 on each side. 4.2.2 Lowering the platform to horizontal position Use the winch to lower the platform to horizontal position. © 2013 Motala Hissar AB 6 (8) IQ56-15 Rev: (B)

  • Page 132: Fix The Platform

    Raise the platform above the mechanical blocking device and activate it. Finalize the fixing of the platform by fitting the remaining two screws on each side, use 2x 100179. Tighten the screws. © 2013 Motala Hissar AB 7 (8) IQ56-15 Rev: (B)

  • Page 133: Remove The Lifting Eye

    Niklas Adell Ari Nieminen Installed plf with factory 2014-12-17 17668 Niklas Adell Ari Nieminen installed safety edge The order of fitting the 2015-01-23 17913 Niklas Adell Ari Nieminen fixing screws © 2013 Motala Hissar AB 8 (8) IQ56-15 Rev: (B)
  • Page 134 Platform floor – Installation instruction Emergency lowering Installation instruction Rev. - © 2013 Motala Hissar AB 0 (7) IQ56-16 Rev: -...
  • Page 135 No part of the contents of this document may be copied, reproduced or transmitted in any form or by any means, or translated into another language or format, in whole or part, without prior written permission of MOTALA HISSAR Corporation. CONTACT:...
  • Page 136 4.2.3 I ..........6 NSERT THE ALLEN KEY IN THE MOTOR SHAFT 4.2.4 F ................6 IX THE ADJUSTET HATCH ....................7 ERIFY FUNCTION 4.3.1 S ..................7 AFETY CIRCUIT APPROVALS AND VERSION HISTORY ..............7 © 2013 Motala Hissar AB 2 (7) IQ56-16 Rev: -...

  • Page 137: General

    Platform floor – Installation instruction 1. GENERAL This emergency lowering is special designed to be fitted on MC2000. Follow this instruction carefully to ensure an efficient and trouble-free installation. RELATED DOCUMENTS This instruction is to be used with the MC2000 installation instruction.

  • Page 138: Installation

    4.1.2 Adjust bracket unit Adjust bracket unit and tighten screws. Make sure there is a small gap between bracket and brake to avoid vibration noise. © 2013 Motala Hissar AB 4 (7) IQ56-16 Rev: -...

  • Page 139: Center Entrance Hole For Lowering Tool

    Center entrance hole for lowering tool 4.2.1 Loosen screws Slightly loosen screws 4.2.2 Fit the lowering tool Press the hatch so that the emergency lowering tool can be inserted in to the hole. © 2013 Motala Hissar AB 5 (7) IQ56-16 Rev: -...

  • Page 140: Insert The Allen Key In The Motor Shaft

    Platform floor – Installation instruction 4.2.3 Insert the allen key in the motor shaft Verify that the allen key is inserted in the motor shaft. 4.2.4 Fix the adjusted hatch Tighten screws © 2013 Motala Hissar AB 6 (7) IQ56-16 Rev: -...

  • Page 141: Verify Function

    5. APPROVALS AND VERSION HISTORY Compiled by: Designer/Ronnie Sundström Date Description of change Ref CR Checked by Approved by 2013-12-03 Draft 1.0 13944 Niklas Adell Ari Nieminen © 2013 Motala Hissar AB 7 (7) IQ56-16 Rev: -...
  • Page 142 No part of the contents of this document may be copied, reproduced or transmitted in any form or by any means, or translated into another language or format, in whole or part, without prior written permission of MOTALA HISSAR Corporation. CONTACT:...
  • Page 143 HECK WITCH SCREWS ARE NOT GOING IN TO THE SANDWICH PANEL 4.1.2 M ................3 ODIFY SANDWICH PANEL ....................4 HECK FITTING 4.2.1 C ....4 HECK FITTING OF THE GLASS PANEL AND THE SANDWICH PANEL APPROVALS AND VERSION HISTORY ..............4 © 2013 Motala Hissar AB 1 (4) IQ56-17 Rev: -...
  • Page 144 1. GENERAL This installation instruction is showing how to join glasspanel-screw (female side) to sandwich panel (male side). RELATED DOCUMENTS This instruction is to be used with the MC2000 installation instruction. 2. SAFETY Personal safety precautions for fitters.  Always use Personal Protective Equipment (PPE). Always use Head protection, Eye protection, Foot protection, Hand protection, Protective clothing, Face shield and Safety harness.
  • Page 145 4.1.2 Modify sandwich panel Modify the sandwich panel flange so that the screw head can pass by into the wool. © 2013 Motala Hissar AB 3 (4) IQ56-17 Rev: -...
  • Page 146 5. APPROVALS AND VERSION HISTORY Compiled by: Designer/Ronnie Sundström Date Description of change Ref CR Checked by Approved by 2013-12-05 Draft 1.0 13728 Niklas Adell Ari Nieminen © 2013 Motala Hissar AB 4 (4) IQ56-17 Rev: -...
  • Page 147 MOTALA MC2000 Automatic door operator ST1300 clamp protection Instruction MC2000 – Clamp protection – Automatic door operator – ST1300 mm (half door) Rev. - © 2012 Motalahissar AB 0 (6) IQ56-18 Rev: -...
  • Page 148 No part of the contents of this document may be copied, reproduced or transmitted in any form or by any means, or translated into another language or format, in whole or part, without prior written permission of MOTALA HISSAR Corporation. CONTACT:...
  • Page 149 MOTALA MC2000 Automatic door operator ST1300 clamp protection Instruction TABLE OF CONTENTS GENERAL .........................3 ....................3 ELATED DOCUMENTS SAFETY ........................3 FASTENERS USED IN THE INSTALLATION INSTRUCTION ........3 PREPERATION ......................4 ....................4 OWER ENGINE CABINET ....................5 ARKINGS FOR HOLES ..................5 IT THE CLAMP PROTECTION ....................6...

  • Page 150: General

    Always use Personal Protective Equipment (PPE). Always use Head protection, Eye protection, Foot protection, Hand protection, Protective clothing, Face shield and Safety harness.  Follow the safety precautions in the MC2000 installation instruction. Fasteners used in the installation instruction Number Description View...

  • Page 151: Preperation

    MOTALA MC2000 Automatic door operator ST1300 clamp protection Instruction Preperation This instruction shows the installation of a automatic door operator clamp protection part no. 731886 on a left-hinged door. For right-hinged door use automatic door operator clamp protection part no. 731960.

  • Page 152: Markings For Holes

    MOTALA MC2000 Automatic door operator ST1300 clamp protection Instruction Markings for holes Hold the clamp protection as in the picture and make markings at the holes. Fit the clamp protection Make 2x M5 holes at the markings and fit the clamp protection with 2x 102155 ©...

  • Page 153: Installation Is Finished

    MOTALA MC2000 Automatic door operator ST1300 clamp protection Instruction Installation is finished APPROVALS AND VERSION HISTORY Compiled by: Designer/Ronnie Sundström Date Description of change Ref CR Checked by Approved by 2014-12-17 First edition 16918 Niklas Adell Ari Nieminen © 2012 Motalahissar AB...
  • Page 154 Platform floor – Installation instruction Hidden hinge cable protection Installation instruction Rev. - © 2013 Motala Hissar AB 0 (3) IQ56-21 Rev: -...
  • Page 155 This cable protection is necessary to eliminate the risk of damaging the cables in the door frame when the hidden hinge door is closing. RELATED DOCUMENTS This instruction is to be used with the MC2000 installation instruction. © 2013 Motala Hissar AB 1 (3)
  • Page 156 Always use Personal Protective Equipment (PPE). Always use Head protection, Eye protection, Foot protection, Hand protection, Protective clothing, Face shield and Safety harness.  Follow the safety precautions in the MC2000 installation instruction. 3. SITE REQUIREMENTS AND TOOLS TOOLS No tools needed 4.
  • Page 157 Fit the plastic cover before closing the landing door. 5. APPROVALS AND VERSION HISTORY Compiled by: Designer/Ronnie Sundström Date Description of change Ref CR Approved by 2015-03-05 First edition 18148 Stefan Westin © 2013 Motala Hissar AB 3 (3) IQ56-21 Rev: -...
  • Page 158          INSTRUCTION    IQ80‐02E  Issued of: Johan S    Page   1/2  Approved of:        Edition Swing door slow speed PCB Date 2012‐10‐20 .       Replace   The option slow speed PCB takes down the speed in the end of opening and closing cycle.    Function:  There is one position magnet fitted on the lamella disc under the big cog wheel. The magnet shall  activate the sensor on the board when the door opener arm is pointing straight out from the  short side of the housing. On which side the arm shall be fitted depends on door hanging.    Example: Right hinged door = the arm is pointing in the same direction as the PCB is fitted.    There are different potentiometers where you can adjust the time delay before the low speed  shall start in open and in closing direction. You can also adjust the slow speed.     However the door machine is now delivered with the arm not fitted and the magnet position is  just at the sensor. Just follow the instruction on the next page.           ...
  • Page 159 INSTRUCTION  IQ80‐02E  Issued of: Johan S Page   2/2  Approved of:        Edition Swing door slow speed PCB Date 2012‐10‐20 .     Replace Instruction electrical:  1. Connect the cable from the door frame to the PCB terminal S1 or S2 (50‐50 that the supply polarization is right from the beginning) 2. Close all doors manually. 3. Now turn the power ON and give the controller signal to open the door on the actual floor you want to adjust. Now watch what light is illuminated, red or green. (Do not care about what direction the door is moving at in this step) 4. When the control panel intend to open the swing door, the green LED shall always be active! If the red is active! Swop the S1/S2 supply plug. (Do not care about what direction the door is moving at in this step either) 5. Now when the supply polarization is right, you have to check the motor polarization. If the door is closing when the green LED is illuminated you only have to move the motor terminal connected to M1 or M2 one step. Instruction adjusting the slow speed time delays and slowspeed:  1. Turn up the opening time on the main controller so the door for sure opens 90 degrees. 2. Adjust the time delay before the slow speed is activated in the opening direction on the potentiometer P2 (Above green LED) Clockwise increase the time delay. The slow speed shall start just a little before fully open door. 3.
  • Page 160 Cable collectors and travel cable fixing Placement for cable collectors and travel cable fixing in the top of the lift shaft. Cable collectors can be one or two dependent on lift shaft depth.
  • Page 161 MC2000 – Assembly Instruction Manual...

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