Summary of Contents for Trinix TX5012 DI
- Page 1 TX5012 Series Operation Manual Ver1.0 OPERATION MANUAL TX5012 series Withstanding Voltage/Insulation Resistance Tester DAE KWANG T&M CO.,LTD http://www.kdk.co.kr TEL :02)2617-0787 ◇1...
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Page 2: Table Of Contents
TX5012 Series Operation Manual Ver1.0 Content CHAPTER 1 SETUP...........................4 1.1 U NPACKING ..........................4 1.2 P ....................4 RECAUTIONS FOR NSTALLATION 1.3 P RECAUTIONS FOR OVING .......................6 1.4 C HECK POWER SUPPLY AND FUSE ....................6 1.4.1 Switch power voltage .......................6 1.4.2 Checking and replacing fuse...................7 1.5 C AC P ONNECTING THE... - Page 3 TX5012 Series Operation Manual Ver1.0 4.3 O PERATION PROCEDURE AND STEP ..................29 4.4 K EYBOARD LOCK ........................31 CHAPTER 5 PARAMETER INSTRUCTION ................32 5.1 W ITHSTANDING VOLTAGE TEST PARAMETER ................32 5.2 I NSULATION RESISTANCE PARAMETER ..................33 5.3 I NTERFACE INSTRUCTION ......................35 CHAPTER 6 CALIBRATION AND DAILY MAINTENANCE............37 6.1 C LEAN...
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Page 4: Chapter 1Setup
TX5012 Series Operation Manual Ver1.0 Chapter 1Setup This chapter describes the procedures from unpacking to installation to operation checking. 1.1 Unpacking Upon receiving the product, confirm that the necessary accessories are included and have not been damaged in transit. Should any damage or shortage be found, please contact DAE KWANG T&M distributor/agent. - Page 5 TX5012 Series Operation Manual Ver1.0 Do not locate the tester in a high-humidity environment—near a boiler, humidifier, or water supply. Operating humidity range: 20 % to 80 % RH (no dew condensation permitted) Storage humidity range: 90 % RH or less (no dew condensation permitted) Condensation may occur even within the operating humidity range.
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Page 6: Precautions For Moving
TX5012 Series Operation Manual Ver1.0 At a test voltage exceeding 3 kV, corona discharge may be generated to produce substantial amounts of RF broadband emissions between grips on the test leadwire. To minimize this effect, secure a sufficient distance between alligator clips. In addition, keep the alligator clips and test lead wire away from the surfaces of conductors (particularly sharp metal ends) 1.3 Precautions for Moving... -
Page 7: Checking And Replacing Fuse
TX5012 Series Operation Manual Ver1.0 Checking and replacing fuse 1.4.2 ！ To prevent electric shock, before checking or replacing the fuse, be sure WARNING to turn off the POWER switch and unplug the AC power cord. Make sure that the fuse used conforms to the instrument specifications, including shape, rating, and characteristics. -
Page 8: Checking Operations
TX5012 Series Operation Manual Ver1.0 output to a conveyer or peripheral device that is connected to an earth ground or a nearby commercial power line is short-circuited without grounding, the tester chassis is charged to an excessively high voltage, resulting in extreme danger. This tester is designed as a Classy equipment (equipment protected against electric shock with protective grounding in addition to basic insulation). -
Page 9: Other Specifications
TX5012 Series Operation Manual Ver1.0 voltage is being generated. ！ After turning off the POWER switch, wait several seconds before turning it CAUTION on. Turning the POWER switch on/off repeatedly with insufficient intervals may damage the tester. Checking procedure: 1. Confirm that the allowable voltage range indicated on the power supply is the same as that indicated on the rear panel. -
Page 10: Chapter 2Precautions On Handling
TX5012 Series Operation Manual Ver1.0 Chapter 2Precautions on Handling This chapter describes the precautions to be followed in the handling of this tester. When using the tester, take utmost care to ensure safety. ！ WARNING The tester derives a 5 kV test voltage which can cause human injury or death. -
Page 11: Action When In Emergency
TX5012 Series Operation Manual Ver1.0 Do not apply a voltage from any external device to the output terminals of the tester. The analog voltmeter on the front panel cannot be used as stand-alone voltmeter. They may be damaged if their output terminals are subject to an external voltage. 2.2 Action When in Emergency In case of an emergency (such as electric shock hazard or burning of DUT), take the following actions. -
Page 12: Dangerous States Of Failed Tester
TX5012 Series Operation Manual Ver1.0 2.4 Dangerous States of Failed Tester Typical possible dangerous states of the tester are as shown below and in which cases the most dangerous situation that “the high test voltage remains delivered and won't be turned off!” may occur. When this situation has occurred, immediately turn OFF the power switch and disconnect the AC power cable from the AC line receptacle. -
Page 13: Chapter 3 Introduction
TX5012 Series Operation Manual Ver1.0 Chapter 3 Introduction The basic operation of TX5012 series is described in this chapter. Please read this chapter briefly before using TX5012 instrument. 3.1 Instruction of front panel Figure 3-1 ⑴ (POWER) Power switch ⑵ START Setup start key for testing, once test starts, DANGER indicator is on. - Page 14 TX5012 Series Operation Manual Ver1.0 ！ Warning：Don’t touch high voltage terminal in the process of testing. Note：If external voltage is exerted in test terminal, then the internal circuit maybe damaged. ⑸ （RTN/LOW） Test low voltage terminal in back circuit. ⑹ DANGER indicator In the process of testing, it lights in output voltage.
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Page 15: Instruction Of Rear Panel
TX5012 Series Operation Manual Ver1.0 3.2 Instruction of rear panel WARNING :FOR CONTINUED PROTECTION AGAINST FIRE HAZARD REPLACE ONLY WITH THE SAME TYPE AND RATING OF FUSE AS SPECIFIED FOR THE LINE VOLTAGE BEING UTILIZED. CAUTION :NO OPERATOR SERVICEABLE PARTS INSIDE REFER SERVICING TO QUALITIFIED PERSONNEL. -
Page 16: Chapter 4 Basic Operation
TX5012 Series Operation Manual Ver1.0 Chapter 4 Basic operation 93 series Hipot tester has the key-lock function. Press SET key and turn on power switch to enter parameter setting. If only the power is on, then the keyboard is locked, now press SET key, the displayer will display：... - Page 17 TX5012 Series Operation Manual Ver1.0 XXX.Xs:Time set XXX.Xs:Time set XXX.Xs:Delay time set X.XXkVAC:AC voltage set X.XXkVDC:DC voltage set X.XXkVDC:DC voltage set XX.XXmA:LC hi-limit set XX.XXmA:LC HI-limit set XXXXMΩ:IR low-limit set Withstanding test parameter set The withstanding voltage parameter is set by using SET key，press once to enter the next parameter item，and the sequence is (Memory) set, test item selection, AC or DC withstanding voltage selection, output voltage set, leakage current hi-limit set, leakage current low-limit set, rise test time set, test time set, output frequency selection（There is...
- Page 18 TX5012 Series Operation Manual Ver1.0 ： If test item is “withstanding voltage (W)”，LCD will display AC or DC withstanding voltage test select (TX5012DI/D) When (W) is selected, press SET key，the procedure will enter AC or DC withstanding voltage mode, and LCD will display： Please use“∧”or“∨”...
- Page 19 TX5012 Series Operation Manual Ver1.0 (LO-Limit) set When leakage current hi-limit of AC or DC withstanding voltage test is set, press SET， the procedure will enter low-limit set mode of AC or DC withstanding voltage test，LCD will display： AC withstanding voltage test DC withstanding voltage test Please use“∧”or“∨”...
- Page 20 TX5012 Series Operation Manual Ver1.0 Note： There is no such function in DC withstanding voltage test， the procedure will ignore this set automatically to enter “Arc Sense” set. Please use “∧”or “∨”to select frequency to be“50”or“60”Hz. (Arc Sense) set When output frequency is set, press SET，the procedure will enter arc sense set mode， and LCD will display：...
- Page 21 TX5012 Series Operation Manual Ver1.0 Please use “∧”or“∨”to input the number in “Memory” to parameter setting procedure， there are totally 5 groups. Test item selection When memory is set, press SET，the procedure will enter “Test item” mode，the LCD will display： Please use “∧”...
- Page 22 TX5012 Series Operation Manual Ver1.0 “∧” or “∨” “kV”. Please use to input the output voltage，the unit is (HI-Limit) set When output voltage of IR is set, press SET key，the procedure will enter hi-limit set mode of insulation resistance, LCD will display： Please use“∧”...
- Page 23 Insulation resistance test (I), withstanding voltage and insulation resistance connection test (W-I) and insulation resistance and withstanding voltage connection test (I-W) for selecting.： Model Available test item TX5012 DI W、I、W-I、I-W TX5012D TX5012 The sequence is (W), (I), (W-I),(I-W)，when some model has no test item, the procedure...
- Page 24 TX5012 Series Operation Manual Ver1.0 will ignore this item to next test item. In this section, use item (W-I) to introduce continually. If test item is selected as “withstanding voltage and insulation resistance connection test (W-I)”，LCD will display： Press SET，procedure will enter the voltage set of “withstanding test”，LCD will display： After entering withstanding voltage test parameter set mode，...
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Page 25: Displayed Information
TX5012 Series Operation Manual Ver1.0 The set procedure is the same as withstanding voltage and insulation resistance connection test. 4.2 Displayed information The following information will be displayed in the process of testing. Withstanding voltage test: The display information of AC and DC withstanding voltage test is almost the same. Under test and parameter set mode The following information means the instrument is in the under test and parameter set ：... - Page 26 TX5012 Series Operation Manual Ver1.0 (HI-Limit) If the leakage current amount of DUT is over high limit value，the procedure will judge test failure，if the leakage current value is within the range, LCD will display： If the leakage current amount of DUT is over high limit value，the procedure will judge test failure，if the leakage current value is over the range, LCD will display：...
- Page 27 TX5012 Series Operation Manual Ver1.0 Insulation resistance test: Under test and parameter set mode The following information means the instrument is in under test and parameter set mode： If press “TEST”, the instrument will start insulation resistance test，if press “SET”，the instrument enters parameter set mode of insulation resistance timely, and parameter can be set.
- Page 28 TX5012 Series Operation Manual Ver1.0 HI-Limit) If the insulation resistance value is over hi-limit，procedure will judge failure，if the insulation resistance value is still within the test range, LCD will display： If the insulation resistance value is over hi-limit, procedure will judge failure, if insulation resistance value is over the test range, LDC will display：...
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Page 29: Operation Procedure And Step
TX5012 Series Operation Manual Ver1.0 4.3 Operation procedure and step TX5012 series withstanding voltage tester is designed for production line or quality inspection，its operation and setting is very convenient. Unreasonable setting and operation will generate a warning，and back to former setting status meanwhile. Before power plug is connected to commercial power，please turn off input “power switch”... - Page 30 TX5012 Series Operation Manual Ver1.0 If the test parameter needs resetting，please press “SET”. Detailed set method, procedure and step are in “Test parameter set” If you need to call the test parameter in memory group to test, please press “SET”key，the procedure will enter set mode, and LCD displays： Please use “∧”or“∨”...
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Page 31: Keyboard Lock
TX5012 Series Operation Manual Ver1.0 controller can be operated simultaneously, the remote controller has to be kept well. 11. The PLC interface has “PASS、FAIL and PROCESSING” remote monitor signal output， those signal can be connected to control center, remote monitor is accordant with the signal action. -
Page 32: Chapter 5 Parameter Instruction
TX5012 Series Operation Manual Ver1.0 Chapter 5 Parameter instruction 5.1 Withstanding voltage test parameter Model TX5012DI TX5012D TX5012 Voltage output Output voltage range 0 to 5.00kV Output voltage ±(2% set +5V)（no load） accuracy Output voltage resolution 60VA（5kV/12mA） Max.rated power Max.rated current 12mA Output waveform Sine waveform... -
Page 33: Insulation Resistance Parameter
TX5012 Series Operation Manual Ver1.0 value 0.10mA -12.00mA Test range 0.02mA-5.00mA ———— Test accuracy ±(2% set+2 digits) Parameter set 0.10mA -12.00mA High limit 0.02mA - 5.00mA ———— 0.00mA -12.00mA Low limit 0.00mA-5.00mA ———— Rise time 0.1s - 999.9s Test time 0，0.2s - 999.9s（0means continue test）... - Page 34 TX5012 Series Operation Manual Ver1.0 Test time 100ms Parameter set Hi-limit set 0，1MΩ- 9999MΩ（0 means OFF） Low-limit set 1MΩ- 9999MΩ Judge accuracy 0.001 MΩ ±(5% set+2 digits) ＞500V ±(10% set+2 digits) ＜500V 1 -1000 MΩ 0.01 MΩ 0.1 MΩ MΩ- 1000 9999 MΩ...
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Page 35: Interface Instruction
TX5012 Series Operation Manual Ver1.0 5.3 Interface instruction Standard PLC remote control interface： There is remote monitor and remote control connection terminal on the rear panel， which can connect the working status to the monitor center, also can be connected with remote controller. - Page 36 TX5012 Series Operation Manual Ver1.0 provide the power with controlling function, and MOMENTARY switch should be the controller. Please pay attention，don’t connect any other power，if so, the internal circuit will be damaged. PIN5 is（COMMON）ground line for remote controlling operation，the connection is listed as below： RESET：control switch is between PIN1 and PIN4.
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Page 37: Chapter 6 Calibration And Daily Maintenance
Chapter 6 Calibration and daily maintenance 6.1 Clean The front and rear panel should be cleaned by neutral cleanser. ！ Warning：Before cleaning, power should be off and power line should be removed. 6.2 Check ！ Warning： The damage of cable may cause electrical shock or fire, the instrument has to be stopped under this situation. -
Page 38: Calibration
TX5012 Series Operation Manual Ver1.0 6.3.1 Calibration We suggest instrument should be calibrated per year, and the accuracy should be within 0.5%. ！ Warning：The instrument generates high voltage of AC 5kV and DC 6kV, so calibration is very dangerous, if you need calibration, please contact us. Instrument and device for calibration: The following instruments and devices can be used for calibration，please be sure that the accuracy of the instruments and devices are within 0.5%. - Page 39 TX5012 Series Operation Manual Ver1.0 AC voltage DC voltage Then press TEST，the calibration procedure outputs 3000V AC or DC voltage，after rise time is over, it displays： Use “ ” ∧ or “ ” ∨ to input standard voltage to calibration procedure. Please make sure the number is correct ，...
- Page 40 TX5012 Series Operation Manual Ver1.0 Use “ ” ∧ or “ ” ∨ to input standard current value to calibration procedure. Please make sure the number is correct ， then press SET to input calibration parameter，if you need to stop changing calibration parameter，then press EXIT or RESET，...
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