Powrwheel POWRTOUCH CLASSIC Installation, Use And Maintenance Manual
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Powrwheel POWRTOUCH CLASSIC Installation, Use And Maintenance Manual

Remote control caravan & trailer moving systems
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POWRWHEEL LIMITED
MANUFACTURERS OF THE UK's No 1
REMOTE CONTROL CARAVAN & TRAILER
MOVING SYSTEMS
POWRTOUCH CLASSIC
INSTRUCTIONS for the Installation, Operation, Use,
Safety & Maintenance of the Powrtouch Classic
IF YOU HAVE PURCHASED DIRECT FROM POWRWHEEL LIMITED your proof of purchase
will state your unique Powrtouch Classic Serial Numbers. Please write them on the front of this
document for your convenience.
IF YOU HAVE PURCHASED FROM ANOTHER SUPPLIER then they should register your
information with Powrwheel Limited (ALWAYS ASK YOUR SUPPLIER TO MAKE SURE
THAT THIS HAS BEEN DONE).
PLEASE NOTE THAT YOUR POWRTOUCH CLASSIC GUARANTEE IS NOT
AUTOMATICALLY TRANSFERABLE TO A SECOND OWNER
see Section 5 – Paragraph 5.1 of this document.
BEFORE CONTACTING POWRWHEEL LIMITED WITH A FAULT OR GUARANTEE
ENQUIRY PLEASE PAY SPECIAL ATTENTION TO SECTION 4 OF THIS DOCUMENT.
CUSTOMER NAME:..........................................................................................
POWRTOUCH CLASSIC SERIAL No: CL/.............................................................
ELECTRONICS SERIAL No: CDFM/.....................................................................
Powrwheel Limited
2000 Park Lane, Dove Valley Park, Foston, South Derbyshire, DE65 5BG United Kingdom
TELEPHONE: +44 (0)1283 587900
FAX: +44 (0)1283 587910
WEBSITE: www.powrwheel.com
EMAIL: info@powrwheel.com
TWITTER:
www.twitter.com/powrtouchuk
FACEBOOK:
www.facebook.com/powrtouchuk
ISSUE 3
- 1 -

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  • Page 1 Safety & Maintenance of the Powrtouch Classic IF YOU HAVE PURCHASED DIRECT FROM POWRWHEEL LIMITED your proof of purchase will state your unique Powrtouch Classic Serial Numbers. Please write them on the front of this document for your convenience. IF YOU HAVE PURCHASED FROM ANOTHER SUPPLIER then they should register your information with Powrwheel Limited (ALWAYS ASK YOUR SUPPLIER TO MAKE SURE THAT THIS HAS BEEN DONE).

  • Page 2: Table Of Contents

    CONTENTS SECTION 1 – USING YOUR POWRTOUCH CLASSIC SAFELY Safety Checks Required Prior to Using Your Powrtouch Classic Emergency Switch Off/Stop Safety and Technical Awareness SECTION 2 – OPERATION OF YOUR POWRTOUCH CLASSIC Powrtouch Classic Operation Switching On the Powrtouch...

  • Page 3: Section 1 - Using Your Powrtouch Classic Safely

    NB. In the unlikely event of the Powrtouch Classic malfunctioning, the system can be switched off by pressing either D or F buttons on the handset. Then turn off the Powrtouch Classic at the Isolation switch and remove the key. DO NOT switch the Powrtouch Classic back on before consulting a qualified Powrwheel Engineer.

  • Page 4: Section 2 - Operation Of Your Powrtouch Classic

    ECB situated in the caravan. (See Section 5 Paragraph 5.3) NOTE: When the Powrtouch Classic is not in use it MUST always be turned off at the Isolation Switch and the key removed. If left switched on it will stay live for 20 minutes (approx.) before the ECB will go in to a hibernation mode.

  • Page 5: Switching On The Handset

    WHEN NOT IN USE ALWAYS SWITCH IT OFF AND REMOVE THE KEY 2.3 SWITCHING ON THE HANDSET To switch on the handset press and release both D and F buttons at the same time. The LED array will illuminate in the settings indicator window. Once it is ready to operate then one green LED on the extreme right of the settings indicator window will remain on.

  • Page 6: Engagement Of The Rollers Onto The Tyres

    200 degrees the over locking cam system will lock the rollers in the engaged position. On the Powrtouch Classic models the start position for the wrench should be as low as possible to the ground with the handle pointing away from the rollers.

  • Page 7: Moving The Caravan (Handset Operation)

    2.6 MOVING THE CARAVAN (HANDSET OPERATION) The caravan can be moved as required by pressing buttons A, B, C, G, H or I. The caravan will move in the direction of the arrows printed on these buttons. Pressing opposite button A and I or C and G will make single axle caravans (only) rotate on their axis.

  • Page 8: Precision Control Of The Caravan Using The Electronic Soft Start Function

    2.8 PRECISION CONTROL OF THE CARAVAN USING THE ELECTRONIC SOFT START FUNCTION By utilising its very effective Electronic Soft Start System the Powrtouch Classic can easily move the caravan a distance of 1mm at a time. This small movement can be achieved by pressing and quickly releasing a direction button (stabbing the button), this facility makes attaching the caravan to the tow ball of the car a very simple operation.

  • Page 9: Retraction Of The Rollers From The Tyres

    2.9 RETRACTION OF THE ROLLERS FROM THE TYRES ALWAYS ENSURE THE CARAVAN/TRAILER HANDBRAKE IS ON BEFORE DISENGAGING THE ROLLERS FROM THE TYRES Retraction of the Rollers Off the Tyres Using the Wrench (Supplied) Always ensure that the handbrake is ON prior to removing the rollers away from the tyres. To retract the rollers off the tyres locate the wrench onto the hexshaft (see picture above) and turn in the direction shown, after 200 degrees the over locking cam system will lock the rollers away from the tyres.
  • Page 10 Section 1 Paragraph 1.2). If the handset is left unused for 3 mins approximately it will automatically turn itself off. However, once you have finished using the Powrtouch Classic caravan mover, ensure the unit is switched OFF with the isolation switch and the key is removed.

  • Page 11: Section 3 - Diy Fitting Instructions (For Uk Spec Caravans Only)

    SECTION 3 – DIY FITTING INSTRUCTIONS Key To Parts 1 – Left Hand Unit 2 – Right Hand Unit 3 – Electronics Control Box (ECB) 6 – Handset Lanyard 7 – Wrench 8 – Motor Wires 9 – Battery Wire Set 10 –...

  • Page 12: Receiving Your Powrtouch Classic

    SECTION 3 – DIY FITTING INSTRUCTIONS 3.1 RECEIVING YOUR POWRTOUCH CLASSIC When unpacking the box there is a checklist of the components of the mover. Please check that all parts have been received before commencing the installation work (See Fig 2 showing component parts).

  • Page 13: Checking Chassis Depth

    It is advisable to leave a minimum 10mm gap between the Powrtouch Classic unit and the inside wall of the tyre, this is to allow for the expansion of the tyre when the rollers are engaged. Before tightening the u bolts to the recommended 35 ft lbs tighten the alignment tube pinch bolts and lock nuts making sure the alignment tube is approximately centralised;...
  • Page 14 FIG 3: CLAMP ASSEMBLY WITH STOP BLOCK - 14 -...
  • Page 15 Powrbar Installation The Powrbar installation kit, as detailed in Fig 2 Slide the inter shafts over the inner section of the engagement shafts Tap the 5mm dia spirol pin through securing the shaft in place Slide the outer square sections into the centre Powrbar section and leave the pinch bolts loose Span the caravan with the loosely assembled square sections and slide the ends over the inter shafts Tighten all bolts and nuts to secure...

  • Page 16: Electrical Assembly

    Powrtouch is fitted in front of the wheels then the ECB should be wired as shown below. Should the Powrtouch Classic be fitted behind the wheels then the polarity of the motor (only) wires should be reversed from the positions shown in Fig 6A1.
  • Page 17 - 17 -...
  • Page 18 - 18 -...

  • Page 19: Connecting To The Caravan Battery

    NOT be cut to ensure that:- 1) They are of equal length 2) Should the Powrtouch Classic be removed and refitted to a new or different caravan then the cables can easily be reused. Please ensure the battery is in good condition (See Section 5 Paragraph 5.4), a fully charged leisure battery MUST be used and can be either a lead acid or gel type (Please note that car batteries are not suitable to operate Powrtouch Movers.) A 85-Ampere hour battery is...
  • Page 20 Any hole(s) drilled for motor wires to access the caravan should now be sealed with the silicon sealant to prevent ingress of damp or water. The Powrtouch Classic side covers can now be fitted by securely pushing into place.

  • Page 21: Section 4 - Looking After Your Powrtouch Classic

    SECTION 5 – GUARANTEE & FAULT FINDING 5.1 GUARANTEE A NEW Powrtouch Classic is covered by a FIVE YEAR no quibble parts and labour guarantee. NB. IT IS AT THE COMPANY’S DISCRETION WHETHER THIS GUARANTEE IS TRANSFERABLE TO A SECOND OWNER, AND A CHARGE WILL BE MADE FOR ANY AGREED TRANSFER.

  • Page 22: Electronics Control Box (Ecb) - Led Status

    5.3 ELECTRONICS CONTROL BOX - LED STATUS Green LED Status Array in Use Light Light Power Up Normal Incoming Data Transmission Awaiting Configuration FLASH FLASH Alternating LED Status Array - Fault Diagnosis PCB Over Heat FLASH Low Caravan Battery Voltage FLASH Over Current on MOSFET Drive FLASH...
  • Page 23 1. To the best of our knowledge these instructions were accurate at the date of publication. 2. Wherever the Powrtouch Classic is fitted this should be done in accordance with the local standards applicable to the installation of a remote controlled caravan moving system.

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