IEI Technology IDDUPS-6364120A/636260A User Manual

120w/60w dc/dc converter module with ups and utility software
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IDDUPS Series DC/DC Converter Module
IDDUPS-6364120A/IDDUPS-636260A Converter Module
MODEL:
IDDUPS-6364120A/636260A
120W/60W DC/DC Converter Module
with UPS and Utility Software

User Manual

Page 1
Rev. 1.21 – May 7, 2014

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Summary of Contents for IEI Technology IDDUPS-6364120A/636260A

  • Page 1: User Manual

    IDDUPS Series DC/DC Converter Module IDDUPS-6364120A/IDDUPS-636260A Converter Module MODEL: IDDUPS-6364120A/636260A 120W/60W DC/DC Converter Module with UPS and Utility Software User Manual Page 1 Rev. 1.21 – May 7, 2014...
  • Page 2 IDDUPS Series DC/DC Converter Module Revision Date Version Changes May 7, 2014 1.21 Added Appendix A: Safety Precautions 9 7 H January 7, 2010 1.20 Added CN8 connector information (Section 4.2.6) 9 6 H 9 6 H 9 6 H 9 8 H August 2007 1.01 - Added Chapter 5: Software...
  • Page 3 IDDUPS Series DC/DC Converter Module Copyright COPYRIGHT NOTICE The information in this document is subject to change without prior notice in order to improve reliability, design and function and does not represent a commitment on the part of the manufacturer. In no event will the manufacturer be liable for direct, indirect, special, incidental, or consequential damages arising out of the use or inability to use the product or documentation, even if advised of the possibility of such damages.
  • Page 4: Packing List

    IDDUPS Series DC/DC Converter Module Packing List NOTE: If any of the components listed in the checklist below are missing, please do not proceed with the installation. Contact the IEI reseller or vendor you purchased the IDDUPS-6364120/636260 from or contact an IEI sales representative directly.
  • Page 5: Table Of Contents

    IDDUPS Series DC/DC Converter Module Table of Contents 1 INTRODUCTION......................9 9 H 1 .1 IDDUPS-6364120/636260 O ..............VERVIEW 1 0 0 H 1 .2 IDDUPS-6364120/636260 P .......... OWER ODULE EATURES 1 0 1 H 1 .3 IDDUPS-6364120/636260 D ..............IMENSIONS 1 0 2 H 2 DETAILED SPECIFICATIONS ................
  • Page 6 IDDUPS Series DC/DC Converter Module 4 .2.7 RS-232 Cable Connector ................. 2 9 H 1 2 7 H 4 .2.8 SBC Main Power Connector (IDDUPS-636260A Only) ......... 3 0 H 1 2 8 H 4 .3 J ....................UMPER ETTINGS 3 1 H 1 2 9 H 4 .3.1 AT/ATX Mode Select Jumper ................
  • Page 7: List Of Figures

    IDDUPS Series DC/DC Converter Module List of Figures F igure 1-1: IDDUPS-6364120/636260 Dimensions (mm) ............4 8 H 1 4 6 H F igure 2-1: IDDUPS-6364120/636260 System Block Diagram ..........4 9 H 1 4 7 H F igure 4-1: IDDUPS-6364120 Connector and Jumper Locations..........5 0 H 1 4 8 H F igure 4-2: IDDUPS-636260 Connector and Jumper Locations..........
  • Page 8: List Of Tables

    IDDUPS Series DC/DC Converter Module List of Tables T able 1-1: Output Voltage ......................7 6 H 1 7 4 H T able 2-1: BAT-LI-2S1P3000 Specifications ................7 7 H 1 7 5 H T able 3-1: Package List Contents ....................7 8 H 1 7 6 H T able 3-2: Optional Items......................
  • Page 9: Introduction

    IDDUPS Series DC/DC Converter Module Chapter Introduction Page 9...
  • Page 10: Iddups-6364120/636260 Overview

    IDDUPS Series DC/DC Converter Module 1.1 IDDUPS-6364120/636260 Overview The highly efficient, high-performance IDDUPS-6364120/636260 DC-to-DC converter module provides 5V, 3.3V, 12V, -12V and 5VSB outputs. The IDDUPS-6364120/636260 supports up to two Li-Polymer smart batteries to provide stable and uninterruptible power. The power module also receives a wide range of inputs between 6 and 36 VDC. The IDDUPS-6364120/636260 is built on an intelligent design and provides outstanding line and load regulations.
  • Page 11: Iddups-6364120/636260 Dimensions

    IDDUPS Series DC/DC Converter Module Output Voltage: Voltage (Max Load) +12V -12V +3.3V 5VSB IDDUPS-6364120A 0.3A IDDUPS-636260A 0.5A Table 1-1: Output Voltage Dimensions: 60mm x 160mm Environment: Operating temperature: -20°C ~ +85°C Storage temperature: -40°C ~ +125°C Weight: NW: IDDUPS-6364120A: 98g IDDUPS-636260A: 75g 1.3 IDDUPS-6364120/636260 Dimensions F igure 1-1 shows the IDDUPS-6364120/636260 dimensions.
  • Page 12: Detailed Specifications

    IDDUPS Series DC/DC Converter Module Chapter Detailed Specifications Page 12...
  • Page 13: Iddups-6364120/636260 System Block Diagram

    IDDUPS Series DC/DC Converter Module 2.1 IDDUPS-6364120/636260 System Block Diagram F igure 2-1 shows the system block diagram of the IDDUPS-6364120/636260. The 1 9 1 H 1 9 1 H 1 9 1 H 1 9 4 H detailed descriptions of the system operation are described in the following sections. Figure 2-1: IDDUPS-6364120/636260 System Block Diagram The IDDUPS series is a charging circuit that provides the Smart Battery with charging current and charging voltage from DC input to match the requirements from Smart Battery.
  • Page 14: Safety

    IDDUPS Series DC/DC Converter Module The Host System (SMBus Host) requests information from the battery and then uses it to provide the user information about the battery present state and capabilities. The Host System (SMBus Host) also receives critical events from the Smart Battery when it detects a problem.
  • Page 15: Table 2-1: Bat-Li-2S1P3000 Specifications

    IDDUPS Series DC/DC Converter Module Dual-cell Li-Ion battery PCB, Gauge IC and NTC 10KΩ Main Board 100W Max. Output Power 16.7AH Max. Output Current DR202 Housing 148mm x 89mm x 20mm Dimensions -20°C ~ +60°C Operating Temperature 230g Weight Table 2-1: BAT-LI-2S1P3000 Specifications Page 15...
  • Page 16: Unpacking

    IDDUPS Series DC/DC Converter Module Chapter Unpacking Page 16...
  • Page 17: Anti-Static Precautions

    IDDUPS Series DC/DC Converter Module 3.1 Anti-static Precautions WARNING: Failure to take ESD precautions during the installation of the IDDUPS-6364120/636260 may result in permanent damage to the IDDUPS-6364120/636260 and severe injury to the user. Electrostatic discharge (ESD) can cause serious damage to electronic components, including the IDDUPS-6364120/636260.
  • Page 18: Unpacking Checklist

    IDDUPS Series DC/DC Converter Module 3.3 Unpacking Checklist NOTE: If some of the components listed in the checklist below are missing, please do not proceed with the installation. Contact the IEI reseller or vendor you purchased the IDDUPS-6364120/636260 from or contact an IEI sales representative directly.
  • Page 19: Optional Items

    9 5 H 9 5 H 9 5 H 9 6 H The following optional items are available for the IDDUPS-6364120A/636260A. Quantity Item and Part Number Image...
  • Page 20: Table 3-2: Optional Items

    IDDUPS Series DC/DC Converter Module Output power cable for SATA (P/N: CB-3PSATA-RS) Output power cable for IDE or any standard 4-pin I/O devices (P/N: CB-3PIDE-RS) SBC Main Power Cable 20p-20p ATX cable (for IDDUPS-6364120A) (P/N: CB-ATX20P-RS) SBC main power cable (for IDDUPS-636260A) (P/N: CB-5PSBC-RS) Power On/Off Cable...
  • Page 21: Connector Pinouts

    IDDUPS Series DC/DC Converter Module Chapter Connector Pinouts Page 21...
  • Page 22: Peripheral Interface Connectors

    IDDUPS Series DC/DC Converter Module 4.1 Peripheral Interface Connectors 4 .1.2 shows peripheral interface connector locations. Section 4 .1.2 lists all the Section 1 9 5 H 1 9 5 H 1 9 5 H 1 9 8 H 1 9 6 H 1 9 6 H 1 9 6 H 1 9 9 H peripheral interface connectors seen in Section 4 .1.2.
  • Page 23: Peripheral Interface Connectors

    IDDUPS Series DC/DC Converter Module 4.1.3 Peripheral Interface Connectors shows list peripheral interface connectors T able 2 0 0 H 2 0 0 H 2 0 0 H 2 0 3 H IDDUPS-6364120/636260. Detailed descriptions of these connectors can be found below. Connector Type Label...
  • Page 24: Internal Peripheral Connectors

    IDDUPS Series DC/DC Converter Module 4.2 Internal Peripheral Connectors Internal peripheral connectors are found on the motherboard and are only accessible when the motherboard is outside of the chassis. This section has complete descriptions of all the internal, peripheral connectors on the IDDUPS-6364120/636260. 4.2.1 ATX Mode Connector CN Label: 3-pin wafer connector (1x3)
  • Page 25: Atx Power Connector (Iddups-6364120A Only)

    IDDUPS Series DC/DC Converter Module Cable with on/off switch (P/N: CB-JST3PSW-RS) Cable to SBC (5VSB & PS_ON) (P/N: CB-JST3P001-RS) Table 4-4: CN2 Connector Cables 4.2.2 ATX Power Connector (IDDUPS-6364120A Only) CN Label: 20-pin connector (2x10) CN Type: CN Location: F igure 4-4 2 0 6 H 2 0 6 H 2 0 6 H 2 0 9 H CN Pinouts: T able 4-5...
  • Page 26: Battery Connectors

    IDDUPS Series DC/DC Converter Module PIN NO. DESCRIPTION PIN NO. DESCRIPTION Power good 5VSB +12V Table 4-5: ATX Power Connector Pinouts Use the following cable to connect J3 with motherboard: 20p-20p ATX cable (for IDDUPS-6364120A) (P/N: CB-ATX20P-RS) Table 4-6: J3 Connector Cables 4.2.3 Battery Connectors CN Label: J1, J2...
  • Page 27: Input Power Connector

    IDDUPS Series DC/DC Converter Module Figure 4-5: Battery Connector Locations PIN NO. DESCRIPTION BAT+ BAT+ Clock DATA Temp GROUND GROUND Table 4-7: Battery Connector Pinouts Figure 4-6: Battery Connected 4.2.4 Input Power Connector CN Label: 4-pin wafer connector (1x4) CN Type: CN Location: F igure 4-7 2 1 0 H 2 1 0 H 2 1 0 H 2 1 3 H...
  • Page 28: Figure 4-7: Input Power Connector Location

    IDDUPS Series DC/DC Converter Module Figure 4-7: Input Power Connector Location PIN NO. DESCRIPTION GROUND GROUND Table 4-8: Input Power Connector Pinouts Use either one of the following cables to connect CN1 with power source: Cable for following AC-DC adapters -FSP0601AD101C 60W -UP0451E12P 45W -UP0251E12PL 25W...
  • Page 29: Output Power Connectors

    IDDUPS Series DC/DC Converter Module Cable for Terminal Block (P/N: CB-NOLP4-RS) Table 4-9: CN1 Connector Cables 4.2.5 Output Power Connectors CN Label: CN3, CN4 3-pin wafer connector (1x3) CN Type: CN Location: F igure 4-8 2 1 2 H 2 1 2 H 2 1 2 H 2 1 5 H CN Pinouts: T able 4-10 2 1 3 H 2 1 3 H 2 1 3 H 2 1 6 H...
  • Page 30: Power Switch Connector

    IDDUPS Series DC/DC Converter Module Output power cable for SATA (P/N: CB-3PSATA-RS) Output power cable for IDE or any standard 4-pin I/O devices (P/N: CB-3PIDE-RS) Table 4-11: CN3 & CN4 Connector Cables 4.2.6 Power Switch Connector CN Label: 2-pin wafer connector (1x2) CN Type: CN Location: F igure 4-9...
  • Page 31: Figure 4-10: Rs-232 Cable Connector Location

    IDDUPS Series DC/DC Converter Module PIN NO. DESCRIPTION BAT_SW GROUND Table 4-12: Power Switch Connector Pinouts 4.2.7 RS-232 Cable Connector CN Label: 3-pin wafer connector (1x3) CN Type: CN Location: F igure 4-10 2 1 6 H 2 1 6 H 2 1 6 H 2 1 9 H CN Pinouts: T able 4-13 2 1 7 H 2 1 7 H 2 1 7 H 2 2 0 H...
  • Page 32: Figure 4-11: Jp2 Connector Cable (Rs-232 Cable)

    IDDUPS Series DC/DC Converter Module Figure 4-11: JP2 Connector Cable (RS-232 cable) 4.2.8 SBC Main Power Connector (IDDUPS-636260A Only) CN Label: 5-pin wafer connector (1x5) CN Type: CN Location: F igure 4-12 2 1 8 H 2 1 8 H 2 1 8 H 2 2 1 H CN Pinouts: T able 4-14 2 1 9 H 2 1 9 H 2 1 9 H 2 2 2 H...
  • Page 33: Figure 4-13: Cn7 Connector Cables

    IDDUPS Series DC/DC Converter Module SBC main power cable for IDDUPS-636260A (P/N: CB-5PSBC-RS) Figure 4-13: CN7 Connector Cables 4.3 Jumper Settings NOTE: A jumper is a metal bridge used to close an electrical circuit. It consists of two or three metal pins and a small metal clip (often protected by a plastic cover) that slides over the pins to connect them.
  • Page 34: Figure 4-14: At/Atx Mode Select Jumper Location

    IDDUPS Series DC/DC Converter Module Figure 4-14: AT/ATX Mode Select Jumper Location DESCRIPTION Short Open Table 4-15: AT/ATX Mode Select Jumper Settings Page 34...
  • Page 35 IDDUPS Series DC/DC Converter Module Chapter Software Application Page 35...
  • Page 36: Figure 5-1: Iddups Battery Status Monitor Application

    IDDUPS Series DC/DC Converter Module 5.1 Introduction The IEI IDDUPS Battery Status Monitor application detects the information of the smart battery and monitors the battery status. It is recommended to execute this IDDUPS application in Windows XP SP2 environment. 5.2 Monitoring DC Power and Smart Battery 5.2.1 Using the Application Follow the steps below to start the IDDUPS Battery application.
  • Page 37: Figure 5-2: Status Information

    IDDUPS Series DC/DC Converter Module Figure 5-2: Status Information 5.2.2.1 DC Detection When the DC power is connected to the IDDUPS series power module, the IDDUPS Battery Status Monitor detects it and shows in the screen as F igure 5-3. 2 2 6 H 2 2 6 H 2 2 6 H 2 2 9 H Figure 5-3: DC Detection 5.2.2.2 Battery Detection...
  • Page 38: Figure 5-4: Battery Detection

    IDDUPS Series DC/DC Converter Module Figure 5-4: Battery Detection The battery is connected to the IDDUPS series. The battery is not connected to the IDDUPS series. Battery Full The battery is fully charged. Battery Low The battery is low. Using The battery is being used.
  • Page 39: Figure 5-6: Battery Information

    IDDUPS Series DC/DC Converter Module 5.2.3 Battery Information Click on the BATTERY A/ BATTERY B tab to view the information of battery A/ battery B. The listed information includes battery type, capacity, output voltage, temperature, charging rate, discharging rate and battery remaining time ( F igure 5-6).
  • Page 40: Figure 5-7: Application Setting

    IDDUPS Series DC/DC Converter Module Figure 5-7: Application Setting When the IDDUPS Battery Status Monitor application starts up, it automatically scans all COM port (COM1~COM16) and shows the valid COM port. F igure 5-8 shows the 2 3 2 H 2 3 2 H 2 3 2 H 2 3 5 H IDDUPS application is communicating with IDDUPS module through COM 1.
  • Page 41: Figure 5-10: Iddups Application Quick Launch Icon

    IDDUPS Series DC/DC Converter Module 5.3 System Log The IDDUPS application provides easy access to the system log. To view the system log, right click the icon in the quick launch toolbar on the desktop as shown in F igure 5-10 and 2 3 4 H 2 3 4 H 2 3 4 H 2 3 7 H select System Log.
  • Page 42: Figure 5-12: Exit Iddups Application

    IDDUPS Series DC/DC Converter Module 5.4 Exit To close the IDDUPS application, right click the icon in the quick launch toolbar on the desktop as shown in and select Exit ( F igure 5-12). 2 3 6 H 2 3 6 H 2 3 6 H 2 3 9 H Figure 5-12: Exit IDDUPS Application Page 42...
  • Page 43: Safety Precautions

    IDDUPS Series DC/DC Converter Module Appendix Safety Precautions Page 43...
  • Page 44 IDDUPS Series DC/DC Converter Module DANGER! 1. Disassemble and Reconstruction “Do not disassemble or reconstruct battery” The battery pack has safety function and protection circuit to avoid the danger. If they have serious damage, it will cause the generating heat, smoke, rupture or flame. 2.
  • Page 45 IDDUPS Series DC/DC Converter Module are cases that it will be overcharged or the abnormal chemical reaction will occur in cells. It caused the generating heat, smoke, rupture or flame. 8. Penetration “Do not drive a nail into the battery, strike it by hammer, or tread it” As the battery might be broken or deformed and then it will be short-circuited, it caused the generating heat, smoke, rupture or flame.
  • Page 46 IDDUPS Series DC/DC Converter Module 15. Inappropriate Use for Other Equipment “Do not use battery for other equipment” If the battery is used for unspecified equipment, it will deteriorate its performance and cycle-life. At worst, abnormal current will flow or battery may generate heat, smoke, rupture or flame. 16.
  • Page 47 IDDUPS Series DC/DC Converter Module 6. Rust, Changing Color and Deformation “Do not use an abnormal battery” In case the battery has bad smell or is generated its changing color or deformation or causes something wrong in using (includes charging and storage), let it take out from equipment or charger and do not use it.
  • Page 48 IDDUPS Series DC/DC Converter Module 8. Keep Battery Away From Children Keep the battery out of the reach of younger children. And also, pay attention when the battery is taken out from the charger or equipment by little children. 9. Leakage If the skin or cloth is smeared with liquid from the battery, wash with fresh water.
  • Page 49 IDDUPS Series DC/DC Converter Module Appendix Hazardous Materials Disclosure Page 49...
  • Page 50 IDDUPS Series DC/DC Converter Module B.1 Hazardous Material Disclosure Table for IPB Products Certified as RoHS Compliant Under 2002/95/EC Without Mercury The details provided in this appendix are to ensure that the product is compliant with the Peoples Republic of China (China) RoHS standards. The table below acknowledges the presences of small quantities of certain materials in the product, and is applicable to China RoHS only.
  • Page 51 IDDUPS Series DC/DC Converter Module Part Name Toxic or Hazardous Substances and Elements Lead Mercury Cadmium Hexavalent Polybrominated Polybrominated (Pb) (Hg) (Cd) Chromium Biphenyls Diphenyl Ethers (CR(VI)) (PBB) (PBDE) Housing Display Printed Circuit Board Metal Fasteners Cable Assembly Fan Assembly Power Supply Assemblies Battery...
  • Page 52 IDDUPS Series DC/DC Converter Module 此附件旨在确保本产品符合中国 RoHS 标准。以下表格标示此产品中某有毒物质的含量符 合中国 RoHS 标准规定的限量要求。 本产品上会附有”环境友好使用期限”的标签,此期限是估算这些物质”不会有泄漏或突变”的 年限。本产品可能包含有较短的环境友好使用期限的可替换元件,像是电池或灯管,这些 元件将会单独标示出来。 部件名称 有毒有害物质或元素 铅 汞 镉 六价铬 多溴联苯 多溴二苯醚 (Pb) (Hg) (Cd) (CR(VI)) (PBB) (PBDE) 壳体 显示 印刷电路板 金属螺帽 电缆组装 风扇组装 电力供应组装 电池 O: 表示该有毒有害物质在该部件所有物质材料中的含量均在 SJ/T11363-2006 标准规定的限量要求以下。 X: 表示该有毒有害物质至少在该部件的某一均质材料中的含量超出...

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