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Lorentz pump PS600 BADU Top12 Installation, Operation & Maintenance Manual

Solar water pump systems

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Sun. Water.
PS600 BADU Top12
Solar Water Pump Systems
Manual for Installation, Operation, Maintenance
thank you for purchasing a Lorentz PUMP.
Before you begin Check the model numbers of all the
components of your system, and verify that they are the
items that you ordered. Also check against the PUMP speci-
fications and performance charts (end of this manual) to be
sure the system is appropriate for your application.
Please fill in the SYSteM rePort This will be essen-
tial information if any problems occur.
Read the manuals of pump end, charger (optionally) and
other components used in your system
WArnInG
disregard might lead to injury or damage the
installation
CAUtIon
recommended to avoid disfunction or
premature ageing of the pump etc.
Bernt Lorentz GmbH & Co. KG | Kroegerskoppel 7, 24558 Henstedt-Ulzburg, Germany, Tel. +49 (0) 4193 7548 - 0, Fax - 29, www.lorentz.de
Errors excepted and possible alterations without prior notice.
Life.
1 Installation
1.1 Pump Controller PS600
ƒ
Controlling and monitoring of the motor
ƒ
Integrated MPP-Tracking
LVD protection (low voltage disconnect) for 48V bat-
ƒ
teries
ƒ
Check and display the operating states
ƒ
Two control inputs for float- or pressure switches, re-
mote control, etc.
ƒ
92% max. efficiency (motor + controller)
ƒ
Adjustable maximum RPM setting
1.2 technical Data
PV max. open circuit (Voc)
ƒ
4 – 6 pc of 12 V DC nominal solar panels
ƒ
Input voltage battery
Input current / Power, max.
ƒ
controller regulates max. power
ƒ
Battery low voltage disconnect
ƒ
Restart voltage
Output
ƒ
ƒ
Type of enclosure
ƒ
Ambient temperature
Weight
ƒ
ƒ
Dimensions
1.3 Mechanical Installation
Position If it is outdoors, mount the controller in a verti-
cal position to assure that rain will not enter the box.
Battery system Place the controller near the batteries
but safely isolated from the battery terminals and from cor-
rosive gases. (Batteries must be in a cool location for best
longevity and enclosed for cleanliness and safety.) Con-
nect the battery directly with the + and – Terminal of the
controller. Do not use the load terminals of the charge con-
troller as they maybe not strong enough to allow the start
current to flow. The PS600 Controller has a low voltage
function to protect the batteries from deep discharge. The
charger ( additional) is only needed for charging the bat-
teries.
.. .. .. .. .. 150 V DC
. .. .. .. .. .. .. 48 V DC
.. .. .. .. . unlimited
.. .. .. .. 44 V DC
.. .. .. .. .. .. .. .. 52 V DC
.. .. .. .. .. 13 – 45 V EC PWM 3-phase
.. .. .. .. .. .. .. ..IP 54
. .. .. .. .–20 °C to +50 °C
.. .. .. .. .. .. .. .. .. .. 4.8 kg
.. .. .. .. .. ..425 × 175 × 150 mm
1.4 Controller Input Wiring
WArnInG teSt tHe VoLtAGe before
connecting power to the controller.
Voltage (open circuit) must not exceed
150V for PS600 Controller. (even in
cloudy weather, the open circuit voltage will be
near maximumW.)
WArnInG Do not apply a direct
connection or an amp meter between +
and – when the controller is connected.
A short circuit here will cause a strong
discharge.
WArnInG SoLAr-DIreCt systems only
— Do not connect any electrical load to
the solar array if it is not part of the
Lorentz Pump system. Connection of a
battery charger, active solar tracker controller,
electric fence charger, or other load simultaneously
with Lorentz PS systems may "confuse" the
controller and prevent proper operation.
page 1 | v100630

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Summary of Contents for Lorentz pump PS600 BADU Top12

  • Page 1 Solar Water Pump Systems Manual for Installation, Operation, Maintenance 1.4 Controller Input Wiring 1 Installation thank you for purchasing a Lorentz PUMP. WArnInG teSt tHe VoLtAGe before Before you begin Check the model numbers of all the connecting power to the controller.
  • Page 2 Sun. Water. Life. Terminals inside the PS controller ”Max. RPM setting” is at right. To reduce RPM turn counter-clockwise 1.5 electrical Installation – terminals 1.6 Battery-Based Systems 1.7 Wire Sizing Power In For PV-direct systems, a two-pole disconnect PS600 pump systems can be operated from bat- Wire Sizing for the DC circuit Wire must be sized for switch may be installed between the solar array and the teries.
  • Page 3: Operating The Pump

    Sun. Water. Life. 2 operating the Pump This explains the function of the switch and the indicator SWItCH: PoWer on/oFF Starting the pump Be sure there is not a closed valve or lights on the pump controller. When switched off/on during operation, it resets all sys- other obstruction in the water line.
  • Page 4: Automatic Control For Full-Tank Shutoff

    Sun. Water. Life. 3 Automatic Control For Full-tank Shutoff We recommend the use of a float switch or other means Float switch cable requirements to prevent overflow of your tank. This will stop the pump when the tank is full, then reset when the level drops. This Two wires are needed.
  • Page 5: Troubleshooting

    Sun. Water. Life. 5 trouble Shooting Please read this section before calling for help. PUMP oVerLoAD (PUMP on light shows red in- Force a quick start stead of green) The system has shut off due to an over- If you call for help, please refer to the model and seri- load.
  • Page 6: System Wiring Diagram For Solar-Direct (Non-Battery) Systems

    Sun. Water. Life. 6 System Wiring Diagram for Solar-direct (non-battery) Systems This is an example, using 4 × 12V-nominal PV modules. Your system may vary in the number, voltage, and configuration of PV mod- ules. If the diagram for YoUr system is not attached here, ask your pump supplier. The system here below is typical for a PS600 system (4 to 6 modules in series).
  • Page 7 Sun. Water. Life. System Report System and Components Installation Date of purchase Installation date Dealer Installer (full contact details) (full contact details) System voltage Well depth m | ft Battery system Pump depth m | ft Quantity of PV modules Additional vertical lift (to tank) m | ft PV module brand...